CN201785453U - Suspension type inner gear ring high-frequency quenching machine - Google Patents
Suspension type inner gear ring high-frequency quenching machine Download PDFInfo
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- CN201785453U CN201785453U CN201020511403XU CN201020511403U CN201785453U CN 201785453 U CN201785453 U CN 201785453U CN 201020511403X U CN201020511403X U CN 201020511403XU CN 201020511403 U CN201020511403 U CN 201020511403U CN 201785453 U CN201785453 U CN 201785453U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
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Abstract
The utility model relates to a quenching machine, in particular to a suspension type inner gear ring high-frequency quenching machine, which consists of a high-frequency control generator, a high-frequency induction ring, a spraying water pipe, a speed reducing motor, a movable plate, a servo motor, a water tank, a slide track and a ball screw. A framework is provided with the water tank and the high-frequency control generator, the water tank is provided with the servo motor, the ball screw is arranged on a transmission shaft of the servo motor, the slide track and the movable plate are mounted on supports on two sides of the servo motor, and the speed reducing motor and a workpiece fixture are mounted on one side of the movable plate. The suspension type inner gear ring high-frequency quenching machine adopts a numerical control system and the servo motor to control heating and cooling time of various actions, can accurately realize automatic work cycle of a plurality of procedures such as quick advancing, quick withdrawing and the like, increases uniformity of hardness of quenching portions of workpieces, resolves the problem that the high-frequency quenching machine is low in production efficiency, high in manufacturing cost and uneven in hardness of quenched portions of workpieces due to unstable operation, and further is simple in structure and convenient in service and maintenance.
Description
Technical field:
The utility model relates to a kind of quenching machine, is specifically related to a kind of suspension type ring gear high-frequency quenching machine.
Background technology:
The high-frequency quenching machine of machinery manufacturing industry mainly contains several big classes such as quenching machine hand-manipulated, mechanical transmission high-frequency quenching machine and oilgear quenching machine at present.Manual quenching machine is simple to operate, but the quenching quality is wayward, and production efficiency is comparatively low.Though the quenching machine of oilgear has overcome the inefficient deficiency of quenching machine hand-manipulated, be subjected to the influence of operating ambient temperature bigger, engineering has high input, and the cost height in case not only serious environment pollution of oil liquid leakage takes place, also can cause bigger financial loss.Though mechanically operated high-frequency hardening machine has been avoided the shortcoming of above-mentioned lathe, the ubiquity complex structure, the failure rate height, the shortcoming of inconvenience maintenance, and often because of operation the workpiece inhomogenous quality accident of position hardness of being quenched does not take place steadily at work.
Summary of the invention:
The purpose of this utility model is: provide a kind of simple in structure, operate steadily, easy to operate; Existing high-frequency quenching machine production efficiency is low, manufacturing cost is high to solve, and operation does not steadily cause the workpiece suspension type ring gear high-frequency quenching machine of the irregular problem of position hardness of being quenched.
The utility model is to realize above-mentioned purpose by the following technical solutions:
A kind of suspension type ring gear high-frequency quenching machine, it is made of high frequency control generator, high-frequency induction coil, spray header, reducing motor, movable plate, servomotor, water tank, slide rail and ball screw, it is characterized in that: the end face right side of frame is provided with water tank, and the end face left side of frame is provided with the high frequency control generator; The water tank top is equipped with servomotor by support, on the transmission shaft of servomotor ball screw is housed, on the support of servomotor both sides slide rail is installed, be set with movable plate on the slide rail, one side of movable plate is equipped with reducing motor, on the motor transmission shaft of reducing motor below workholder is housed, the below of workholder is provided with a high-frequency induction coil that is connected with the high frequency control generator; Described ball screw passes movable plate and is threaded with movable plate, and described water tank is provided with spray header, and the other end of spray header is positioned at the central position of high-frequency induction coil.
The beneficial effects of the utility model are:
This suspension type ring gear high-frequency quenching machine adopts digital control system and servomotor to control the time of each action and heating and cooling, type of cooling employing center spray mode, during work, workpiece product behind the clamping moves up and down with respect to high-frequency induction coil and can accurately locate, can realize F.F. like clockwork, the automatic working cycle of multinomial program such as rewind down, improved the homogeneity of workpiece quenching position hardness, it is low to have solved existing high-frequency quenching machine production efficiency, engineering has high input, the workpiece inhomogenous problem of position hardness of being quenched does not steadily take place in manufacturing cost height, operation.This suspension type ring gear high-frequency quenching machine has reduced working strength of workers, has improved quality product.And simple in structure, use easy to maintenancely, the high-frequency quenching that is specially adapted to powder metallurgy material ring gear uses.
Description of drawings:
Accompanying drawing is the structural representation of suspension type ring gear high-frequency quenching machine.
Among the figure: 1, high frequency control generator, 2, high-frequency induction coil, 3, spray header, 4, servomotor, 5, reducing motor, 6, frame, 7, water tank, 8, movable plate, 9, support, 10, slide rail, 11, workholder, 12, ball screw.
Embodiment:
This powder metallurgy ring gear high-frequency quenching machine is made of high frequency control generator 1, high-frequency induction coil 2, spray header 3, servomotor 4, reducing motor 5, frame 6, water tank 7, movable plate 8, support 9, slide rail 10, workholder 11 and ball screw 12, the end face right side of frame 6 is provided with water tank 7, and the end face left side of frame 6 is provided with high frequency control generator 1.Water tank 7 tops are equipped with servomotor 4 by support 9, ball screw 12 is housed on the transmission shaft of servomotor 4, on the support 9 of servomotor 4 both sides slide rail 10 is installed, is set with movable plate 8 on the slide rail 10, described ball screw 12 passes movable plate 8 and is threaded with movable plate 8.One side of movable plate 8 is equipped with reducing motor 5, on the motor transmission shaft of reducing motor 5 belows workholder 11 is housed, and the below of workholder 11 is provided with a high-frequency induction coil 2 that is connected with high frequency control generator 1.Water tank 7 is provided with spray header 3, and the other end of spray header 3 is positioned at the central position (referring to accompanying drawing) of high-frequency induction coil 2.
During this suspension type ring gear high-frequency quenching machine work, earlier with workpiece to be processed product clamping on workholder 11, driving down by servomotor 5 again, ball screw 12 rotates, driving movable plate 8 moves up and down along slide rail 10, thereby the converted products that drives on reducing motor 5 and the workholder 11 moves up and down in the lump, and workholder 11 again can be with reducing motor 5 rotations simultaneously.When workholder 11 dropped to heating location (being that converted products covers on the high-frequency induction coil 2), reducing motor 5 began rotation, and converted products is rotation thereupon also.At this moment, high frequency control generator 1 is started working, and to high-frequency induction coil 2 output high-frequency currents, the interior tooth surface at the workpiece product forms inductive loop and makes the temperature fast rise simultaneously, and heat-up time is by the time variable control of digital control system.After heating finished, the workpiece product flank of tooth water spray of spray header 3 beginnings after heating made the very fast cooling of the flank of tooth, reaches hard-faced purpose.After spray header 3 water sprays stopped, workholder 11 and converted products rose with movable plate 8 and reset, and can clamp new converted products to be quenched and enter next working cycle.
This suspension type ring gear high-frequency quenching machine adopts digital control system and servomotor to control the time of each action and heating and cooling, type of cooling employing center spray mode, can realize the automatic working cycle of multinomial programs such as F.F., rewind down like clockwork, when moving continuously, stable performance, high conformity.No matter the product that processes is tooth face hardness, quenched case thickness, or dimensional precision all can reach the leading water product of similar products at home and abroad.And simple in structure, use easy to maintenancely, the high-frequency quenching that is specially adapted to powder metallurgy material ring gear uses.
Claims (1)
1. suspension type ring gear high-frequency quenching machine, it is made of high frequency control generator (1), high-frequency induction coil (2), spray header (3), servomotor (4), reducing motor (5), frame (6), water tank (7), movable plate (8), slide rail (10) and ball screw (12), it is characterized in that: the end face right side of frame (6) is provided with water tank (7), and the end face left side of frame (6) is provided with high frequency control generator (1); Water tank (7) top is equipped with servomotor (4) by support (9), ball screw (12) is housed on the transmission shaft of servomotor (4), on the support (9) of servomotor (4) both sides slide rail (10) is installed, be set with movable plate (8) on the slide rail (10), one side of movable plate (8) is equipped with reducing motor (5), on the motor transmission shaft of reducing motor (5) below workholder (11) is housed, the below of workholder (11) is provided with a high-frequency induction coil (2) that is connected with high frequency control generator (1); Described ball screw (12) passes movable plate (8) and is threaded with movable plate (8), and described water tank (7) is provided with spray header (3), and the other end of spray header (3) is positioned at high-frequency induction coil (2) central position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020511403XU CN201785453U (en) | 2010-08-23 | 2010-08-23 | Suspension type inner gear ring high-frequency quenching machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020511403XU CN201785453U (en) | 2010-08-23 | 2010-08-23 | Suspension type inner gear ring high-frequency quenching machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201785453U true CN201785453U (en) | 2011-04-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201020511403XU Expired - Fee Related CN201785453U (en) | 2010-08-23 | 2010-08-23 | Suspension type inner gear ring high-frequency quenching machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN201785453U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102925632A (en) * | 2012-11-07 | 2013-02-13 | 广州市新滘热处理厂 | Vertical high-frequency quenching machine |
| CN103045812A (en) * | 2012-12-26 | 2013-04-17 | 荆州市九菱科技有限公司 | Automatic high-frequency quenching device for double end faces of gear hub |
| CN105586485A (en) * | 2016-03-25 | 2016-05-18 | 新乡市宏峰矿山设备有限公司 | Automatic heat treatment device for rotating part |
| CN107828939A (en) * | 2017-11-27 | 2018-03-23 | 喀左鹏达铸造有限公司 | The automatic cooling integrated machine of high-frequency quenching |
| CN111500827A (en) * | 2020-05-13 | 2020-08-07 | 无锡万领高频设备制造有限公司 | High-frequency quenching process method for slender inner hole |
| CN112226592A (en) * | 2020-10-26 | 2021-01-15 | 黎艳芳 | Vertical three-dimensional numerical control quenching machine tool |
-
2010
- 2010-08-23 CN CN201020511403XU patent/CN201785453U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102925632A (en) * | 2012-11-07 | 2013-02-13 | 广州市新滘热处理厂 | Vertical high-frequency quenching machine |
| CN103045812A (en) * | 2012-12-26 | 2013-04-17 | 荆州市九菱科技有限公司 | Automatic high-frequency quenching device for double end faces of gear hub |
| CN103045812B (en) * | 2012-12-26 | 2014-06-11 | 荆州市九菱科技有限公司 | Automatic high-frequency quenching device for double end faces of gear hub |
| CN105586485A (en) * | 2016-03-25 | 2016-05-18 | 新乡市宏峰矿山设备有限公司 | Automatic heat treatment device for rotating part |
| CN107828939A (en) * | 2017-11-27 | 2018-03-23 | 喀左鹏达铸造有限公司 | The automatic cooling integrated machine of high-frequency quenching |
| CN111500827A (en) * | 2020-05-13 | 2020-08-07 | 无锡万领高频设备制造有限公司 | High-frequency quenching process method for slender inner hole |
| CN112226592A (en) * | 2020-10-26 | 2021-01-15 | 黎艳芳 | Vertical three-dimensional numerical control quenching machine tool |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110406 Termination date: 20130823 |