CN201780349U - Wire harness detection device - Google Patents
Wire harness detection device Download PDFInfo
- Publication number
- CN201780349U CN201780349U CN2010202622139U CN201020262213U CN201780349U CN 201780349 U CN201780349 U CN 201780349U CN 2010202622139 U CN2010202622139 U CN 2010202622139U CN 201020262213 U CN201020262213 U CN 201020262213U CN 201780349 U CN201780349 U CN 201780349U
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- China
- Prior art keywords
- wire harness
- terminal
- branch road
- terminal sockets
- terminal socket
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The utility model discloses a wire harness detection device. A connector is configured on the left side of a horizontal base platform; two terminal sockets are transversely configured at two ends of the right side along the length direction of a wire harness; the distance between the terminal sockets is equal to the set length of two ends of the wire harness; a plurality of branch terminal sockets are in parallel arranged on the lower sides of the terminal sockets; the distance among the branch terminal sockets is equal to the set length of the wire harness among branch terminals corresponding to the branch terminal sockets; and the terminal sockets and the branch terminal sockets are respectively and electrically connected with the connector which is electrically connected with a wire harness conductive detector. By using a two-in-one device, the work for opening and binding the wire harness when the structural size is detected can be omitted and the size detection can be finished by inserting all terminals on the wire harness into the corresponding terminal sockets; and then a plurality of terminals on one or more beams of circuits can be conductively detected by using the wire harness conductive detector without carrying out paired conductive detection on two connected terminals, so that the detection time can be greatly saved, the work efficiency of workers can be improved and the fault rate can be reduced.
Description
Technical field
The utility model relates to automotive wire bundle, relates in particular to wire harness and detects.
Background technology
For ease of installation, maintenance, guarantee that electrical equipment can work under extreme conditions, the different size that each electrical equipment in the automobile is used, the electric wire of different colours are integrated it by reasonably arranging, and electric wire is tied up bunchy with insulating material, be called wire harness.The two ends of every wire all are crimped with the contact element terminal that the copper material punching out forms on the wire harness, and the outside is plastic compression insulator or added metal housing etc. again.
For guaranteeing the use safely and reliably of wire harness, must on the wire harness production line or before user's use, carry out strict quality testing by product standard to it, contact defective, inefficacy product so that in time find with rejecting.The content of quality testing mainly comprises two aspects, the one, dimensional structure detects, promptly on the wire harness length of every section electric wire whether in the scope that error allows, the 2nd, conduction detection, promptly on the wire harness per two terminals whether be connected with it can conducting between electric wire.
During existing wire harness detects, what adopt is the mode that physical dimension detects and conduction detection is separately carried out: the method for physical dimension check is with 1: 1 full-size(d) of wire harness, draws the system line chart by its combination trend on flat board, connection wire length between corresponding certain two terminal of each line segment length on the line chart, the two ends of line segment are drawn has different terminal icons to obscure preventing; Conduction detection then is to utilize two terminal sockets that are electrically connected with wire harness conduction detection instrument to carry out, wire harness conduction detection instrument is a kind of detecting instrument that is used to detect wire harness and conducting property of splicing ear thereof, and any distribution form all can detect within 100 points usually.Testing result is pointed out by pilot lamp and alarm bell, and wiring content and the phenomenon of the failure that is taken place show by liquid crystal panel, also can be connected with printer and print testing result.Two terminals that during detection electric wire connected insert in the terminal socket and get final product.Detected pair of terminal and descended the conduction detection of pair of terminal again, until detecting complete bunch bundle.
Above-mentioned original device, to checking a branch of wire harness, when physical dimension detects, need open it, compare with picture alignment section one by one, and then secondary is tied up, not obvious to the required time of spending more expense of some simple wire harness, but to some complicated wire harness, such as surplus line reaches 300 on the single line bundle, terminal reaches more than 60, the required time of spending more expense obviously increases: complicated wire harness is sought very spended time of its corresponding terminal icon on the size detection flat board, a branch of wire harness is opened, and ties up also again and will spend many times.Carry out wire harness like this and detect that not only speed is slow, efficient is low, workman's fatiguability, cause false retrieval or omission also very easily.
The utility model content
Technical problem to be solved in the utility model be to provide a kind of with two kinds of detections unite two into one, a step finishes, and need not to open the Beam Detector of wire harness in detection.
The utility model is achieved through the following technical solutions:
A kind of Beam Detector is characterized in that:
At horizontal base station left side configuration connector, two terminal sockets of two ends landscape configuration of wire harness length direction are pressed on the right side,
Distance between the terminal socket equals the preseting length at wire harness two ends,
The some branch road terminal sockets of terminal socket downside configured in parallel,
Distance between each branch road terminal socket equals the setting wire harness length between the corresponding branch road terminal,
Terminal socket, branch road terminal socket are electrically connected with connector respectively, and connector is electrically connected with wire harness conduction detection instrument.
During detection, insert the two ends of wire harness length direction in the terminal socket respectively, successively each branch road terminal is inserted in the branch road terminal socket from left to right then, because each terminal socket, branch road terminal socket are fixing with the preseting length of wire harness, therefore when having only line between the two-terminal in the scope that error allows, terminal just can be inserted in the corresponding socket aperture, be plugged on whole terminals on the terminal socket after, the dimensional structure test of wire harness has also been finished simultaneously.After all terminal is pegged graft, start wire harness conduction detection instrument, if the existing problems of the conduction between two which terminals, wire harness conduction detection instrument can be reported to the police and point out, so that in time remedy.
Each terminal socket, branch road terminal socket are electrically connected with wire harness conduction detection instrument by connector respectively, connector mainly plays the effect of flexible splicing ear socket and wire harness conduction detection instrument, connector can be pegged graft with wire harness conduction detection instrument and be cooperated, be beneficial to the dismounting of wire harness conduction detection instrument, be convenient to wire harness conduction detection instrument flexible Application at the pick-up unit of different strand design.
This kind pick-up unit, wire harness to be checked is complicated more, terminal is many more, can embody its timesaving superiority during detection more, therefore is preferably applied to complicated wire harness, generally be that the wire harness of those branch road terminals about 4～80 is more suitable, branch road terminal socket quantity also is corresponding 4～80.
Further, in the check point scope that wire harness conduction detection instrument can bear, can configured in parallel multichannel terminal socket and branch road terminal socket, thereby can utilize a wire harness conduction detection instrument simultaneously the multichannel wire harness to be detected, workman's operation for the benefit of generally is preferably 3～6 tunnel of configured in parallel.
The beneficial effects of the utility model are:
Use to save behind this two-in-one device and open, tie up wire harness work when physical dimension detects, time in the terminal socket corresponding on all terminal inserting apparatus on the wire harness can be finished size detection; Utilize wire harness conduction detection instrument that a plurality of terminals on a branch of or the multi beam circuit are carried out conduction detection simultaneously then, need not two continuous terminals are pursued carrying out conduction detection, saved detection time greatly, improved work efficiency of workers, and reduced error rate.
Description of drawings
Fig. 1 is a kind of structural representation of wire harness
Fig. 2 is existing Beam Detector synoptic diagram
Fig. 3 is the utility model Beam Detector synoptic diagram
Fig. 4 is the device and the synoptic diagram that cooperates of wire harness among Fig. 3
In Fig. 1～4: 3 is wire harness, and 4 is horizontal base station, and 5 is terminal socket, and 6 is connector, and 7 is wire harness conduction detection instrument, and 8 is the branch road terminal socket, and 9 is the branch road terminal, and 10 is the size detection line chart.
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
Wire harness 3 among Fig. 1, the two ends of length direction have two terminals, have 4 branch road terminals 9 to connect with electric wire between the two-terminal.
During existing wire harness detects, what adopt is the mode that physical dimension detects and conduction detection is separately carried out: the method for physical dimension check is with 1: 1 full-size(d) of wire harness, draws system size detection line segment Figure 10 by its combination trend on flat board, connection wire length between corresponding certain two terminal of each line segment length on line segment Figure 10, the different end points subscripts of line segment are shown with different terminal icons and obscure preventing; Conduction detection then is to utilize two terminal sockets 5 that are electrically connected with wire harness conduction detection instrument 7 or branch road terminal socket 8 to carry out, during detection two terminals are inserted in the corresponding terminal socket, detected pair of terminal and descended the conduction detection of pair of terminal again, until detecting complete bunch bundle 3.
Among Fig. 3, at horizontal base station 4 left sides configuration connector 6, two terminal sockets 5 of two ends landscape configuration of wire harness 3 length directions are pressed on the right side, distance between the terminal socket 5 equals the preseting length at wire harness 3 two ends, the some branch road terminal sockets 8 of terminal socket 5 downside configured in parallel, among the figure according to the actual needs of wire harness, 4 branch road terminal sockets 8 have been disposed, distance between each branch road terminal socket 8 equals the setting wire harness length between the corresponding branch road terminal 9, terminal socket 5, branch road terminal socket 8 is electrically connected with connector 6 respectively, and connector 6 is electrically connected with wire harness conduction detection instrument 7.Among Fig. 3 configured in parallel four road terminal sockets 5, branch road terminal socket 8, can detect four route bundles 3 simultaneously.Connector 6 is pegged graft with wire harness conduction detection instrument 7 and is cooperated, and dismounting is flexible.
During detection, the two ends of wire harness 3 length directions are inserted respectively in the terminal socket 5, successively each branch road terminal 9 is inserted in the branch road terminal socket 8 from left to right then, because each terminal socket 5, branch road terminal socket 8 is fixing with the preseting length of wire harness 3, therefore when having only line between the two-terminal in the scope that error allows, terminal just can be inserted in the corresponding socket aperture, after being plugged on whole terminals on the terminal socket, the dimensional structure test of wire harness has also been finished simultaneously, as shown in Figure 4, after all terminal is pegged graft, start wire harness conduction detection instrument 7, if the existing problems of the conduction between two which terminals, wire harness conduction detection instrument 7 can be reported to the police and prompting specifically is the conducting existing problems of which road electric wire, so that in time remedy.
Claims (5)
1. Beam Detector is characterized in that:
At horizontal base station (4) left side configuration connector (6), two terminal sockets of two ends landscape configuration (5) of wire harness (3) length direction are pressed on the right side,
Distance between the terminal socket (5) equals the preseting length at wire harness (3) two ends,
The some branch road terminal sockets of terminal socket (5) downside configured in parallel (8),
Distance between each branch road terminal socket (8) equals the setting wire harness length between the corresponding branch road terminal (9),
Terminal socket (5), branch road terminal socket (8) are electrically connected with connector (6) respectively, and connector (6) is electrically connected with wire harness conduction detection instrument (7).
2. Beam Detector according to claim 1 is characterized in that: the quantity of described branch road terminal socket (8) is 4～80.
3. Beam Detector according to claim 1 is characterized in that: described terminal socket (5) and branch road terminal socket (8) are the multichannel of configured in parallel.
4. Beam Detector according to claim 3 is characterized in that: described terminal socket (5) and branch road terminal socket (8) are 3～6 the tunnel of configured in parallel.
5. Beam Detector according to claim 1 is characterized in that: described connector (6) is pegged graft with wire harness conduction detection instrument (7) and is cooperated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202622139U CN201780349U (en) | 2010-07-16 | 2010-07-16 | Wire harness detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202622139U CN201780349U (en) | 2010-07-16 | 2010-07-16 | Wire harness detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201780349U true CN201780349U (en) | 2011-03-30 |
Family
ID=43793560
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202622139U Expired - Fee Related CN201780349U (en) | 2010-07-16 | 2010-07-16 | Wire harness detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201780349U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102514768A (en) * | 2011-12-19 | 2012-06-27 | 南通大地电气有限公司 | Wire harness quality detection method |
| CN104502787A (en) * | 2015-01-05 | 2015-04-08 | 苏州路之遥科技股份有限公司 | First workpiece sealed sample and wire harness database proofreading and testing method for wire harness intelligent testing machine |
| CN105890655A (en) * | 2015-01-13 | 2016-08-24 | 盛威尔(惠州)电缆科技有限公司 | Automobile engineering vehicle wire harness testing and assembling board |
| CN108614134A (en) * | 2018-06-12 | 2018-10-02 | 东莞市新波特电气有限公司 | A kind of charger line multi-function detection jig |
| CN109583143A (en) * | 2019-01-07 | 2019-04-05 | 广州市众科电器有限公司 | Intelligent harness design method and system |
| CN111999681A (en) * | 2020-08-27 | 2020-11-27 | 柳州诚飞汽车零部件有限公司 | Conduction detection and size detection combined method |
| CN113036565A (en) * | 2021-03-04 | 2021-06-25 | 芜湖侨云友星电气工业有限公司 | High-voltage wire harness automatic processing equipment |
-
2010
- 2010-07-16 CN CN2010202622139U patent/CN201780349U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102514768A (en) * | 2011-12-19 | 2012-06-27 | 南通大地电气有限公司 | Wire harness quality detection method |
| CN104502787A (en) * | 2015-01-05 | 2015-04-08 | 苏州路之遥科技股份有限公司 | First workpiece sealed sample and wire harness database proofreading and testing method for wire harness intelligent testing machine |
| CN105890655A (en) * | 2015-01-13 | 2016-08-24 | 盛威尔(惠州)电缆科技有限公司 | Automobile engineering vehicle wire harness testing and assembling board |
| CN108614134A (en) * | 2018-06-12 | 2018-10-02 | 东莞市新波特电气有限公司 | A kind of charger line multi-function detection jig |
| CN109583143A (en) * | 2019-01-07 | 2019-04-05 | 广州市众科电器有限公司 | Intelligent harness design method and system |
| CN109583143B (en) * | 2019-01-07 | 2019-09-13 | 广州市众科电器有限公司 | Intelligent harness design method and system |
| CN111999681A (en) * | 2020-08-27 | 2020-11-27 | 柳州诚飞汽车零部件有限公司 | Conduction detection and size detection combined method |
| CN113036565A (en) * | 2021-03-04 | 2021-06-25 | 芜湖侨云友星电气工业有限公司 | High-voltage wire harness automatic processing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: SHANGHAI FEILO ELECTRONIC SYSTEM CO., LTD. Free format text: FORMER NAME: SHANGHAI NINE SHIPS ELECTRON CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 201401, No. 479, Shanghai Hangzhou highway, Shanghai, Fengxian District Patentee after: Shanghai Feile Electronic System Co., Ltd. Address before: 201401, No. 479, Shanghai Hangzhou highway, Shanghai, Fengxian District Patentee before: Shanghai Jiuchuan Electronic Co., Ltd. |
|
| ASS | Succession or assignment of patent right |
Owner name: YUANYI ELECTRONIC CO., LTD., SHANGHAI Free format text: FORMER OWNER: SHANGHAI FEILO ELECTRONIC SYSTEM CO., LTD. Effective date: 20121205 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 201401 FENGXIAN, SHANGHAI TO: 201100 MINHANG, SHANGHAI |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20121205 Address after: 201100 No. 505 Xin Xin Road, Minhang District, Shanghai, Xhenzhuang Patentee after: Shanghai Yuanyi Electronic Co., Ltd. Address before: 201401, No. 479, Shanghai Hangzhou highway, Shanghai, Fengxian District Patentee before: Shanghai Feile Electronic System Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110330 Termination date: 20180716 |