CN201760412U

CN201760412U - Automatic detection system of materials

Info

Publication number: CN201760412U
Application number: CN2010202765325U
Authority: CN
Inventors: 张建云
Original assignee: Individual
Current assignee: Individual
Priority date: 2010-07-28
Filing date: 2010-07-28
Publication date: 2011-03-16
Anticipated expiration: 2020-07-28

Abstract

The utility model discloses an automatic detection system of materials, which comprises a driving device (2), a material conveying device, a detection device (6) and a material removing device (8), wherein the driving device (2) is installed on a base (1); the material conveying device is connected with the driving device (2), a clamping part (34) for clamping the materials to be detected is arranged on the material conveying device, and the materials are driven by the material conveying device to move under the action of the driving device (2); the detection device (6) is installed on the base (1) and is positioned at the periphery of the clamping part (34); and the material removing device (8) is installed on the base (1), is positioned above the clamping part (34) and is used for removing defective products in the materials which are already detected. By adopting the automatic detection system of the materials, the automatic detection of the materials can be realized, the detection error is small, the efficiency is high, and the degree of automation is high.

Description

A kind of material automatic checkout system

Technical field

The utility model relates to a kind of checkout gear, relates in particular to a kind of automatic checkout system of magnetic core.

Background technology

At present, the magnetic core of boring mainly adopts manually and detects, and manual detection speed is slow, and efficient is low, and the error of manual detection is big, and under the situation of the big time weak point of magnetic core demand, manual detection can not satisfy requirement of mass production.

Summary of the invention

The purpose of this utility model is exactly in order to overcome the problem that above-mentioned prior art exists, a kind of automatic checkout system of magnetic core to be provided, realize the automatic detection of magnetic core, and it is little to detect error, efficient height, automaticity height.

For realizing the purpose of this utility model, provide following technical scheme:

A kind of material automatic checkout system comprises: drive unit is installed on the pedestal; Material conveying device links to each other with drive unit, has the clamping part that is used for clamping material to be detected on it, drives material and move under the effect of drive unit; Checkout gear is installed on the pedestal, be positioned at described clamping part around; Pick materials device, be installed on the pedestal, be positioned at the top of described clamping part, be used for removing the substandard products of detected object material.

Wherein, material conveying device comprises: toothed disc, link to each other with drive unit, and have the gear teeth along circumference, be formed for settling the material trough of described material to be detected between the adjacent teeth; Belt is stretched in by belt tension mechanism on the part circumference of toothed disc, forms described clamping part with described material trough, and described material to be detected is clamped in the material trough.

Particularly, belt tension mechanism comprises: three guide wheels, one of them guide wheel are installed in by syndeton on the line slideway that is positioned on the pedestal, and all the other two guide wheels are installed in respectively on the pedestal, and three guide wheels are conllinear not; Described belt is installed on three guide wheels, and the part of described belt between described all the other two guide wheels be stretched on the part circumference of described toothed disc, forms described clamping part with material trough on the toothed disc.

Particularly, syndeton comprises: the slide block that can move along line slideway, and described one of them guide wheel is installed on the slide block; Spring, the one end is fixed on the line slideway, and the other end links to each other with slide block.

Wherein, checkout gear comprises: support, be installed on the pedestal, and which is provided with moving guide rail; Finely tune smart machine, be installed on the moving guide rail and can move along moving guide rail; Vision lens, be installed in the fine setting smart machine on, be positioned at described clamping part around.

Particularly, it is a plurality of finely tuning smart machine, and how right described vision lens be, many each in the vision lens are to being installed in respectively on the smart machine of a pair of fine setting, and many in the vision lens each to lay respectively at described clamping part around.

In addition, also comprise the trigger that is used to control described vision lens work, comprise the luminescent device and the light-sensitive device that are installed on the pedestal, be symmetrically distributed in the above and below of described toothed disc, and be positioned on the circumference outside the part circumference of described toothed disc.

Particularly, drive unit is a motor; The described materials device that picks is for picking the material cylinder.

Particularly, it is a plurality of picking materials device, many vision lens is used with described respectively, and material is classified according to a plurality of credit ratings.

In addition, also comprise the feeding device that is used for to described material conveying device material loading, described feeding device is the ordering charging tray.

The beneficial effects of the utility model embody in the following areas:

1, adopt toothed disc to cooperate and form material conveying device, can drive material and rotate, can guarantee that again material does not come off in transport process with tightening belt, simple and reliable for structure;

2, adopt three guide wheels that the degree of tightness of belt is automatically adjusted, to adapt to the transmission of the big or small material of difference; Adaptive capacity is strong, is widely used;

3, adopt trigger and camera checkout gear to be used, trigger to checkout gear work control the automaticity height;

4, adopt a plurality of checkout gears to cooperate a plurality of materials devices that pick, material is divided into a plurality of credit ratings, the equipment high efficiency detects reliable in quality.

Description of drawings

Fig. 1 is the integrally-built schematic top plan view of material automatic checkout system of the present utility model.

Description of reference numerals: 1-pedestal; The 2-drive unit; The 20-output shaft; The 3-toothed disc; The 30-gear teeth; The 31-material trough; The 34-clamping part; The 4-belt; 41-part belt; 5-belt tension mechanism; 5a-first guide wheel; 5b-second guide wheel; 5c-the 3rd guide wheel; The 51-line slideway; The 52-slide block; The 53-spring; The 6-checkout gear; The 61-support; The 62-moving guide rail; 63-finely tunes smart machine; The 64-vision lens; The 7-trigger; The 7a-luminescent device; The 7b-light-sensitive device; 8-picks the material cylinder.

The specific embodiment

Fig. 1 is the integrally-built schematic top plan view of material automatic checkout system of the present utility model.As shown in Figure 1, material automatic checkout system of the present utility model comprises pedestal 1, is fixed on the workbench (not shown); Be fixed with drive unit 2 on the pedestal 1, the top of drive unit 2 is provided with material conveying device, material conveying device links to each other with drive unit 2, and it is provided with the clamping part 34 that is used for clamping material to be detected, and material conveying device drives material and moves under the effect of drive unit 2; Checkout gear is installed on the workbench, be positioned at clamping part 34 around, material to be detected moves under the effect of material conveying device, when material moved to checkout gear, checkout gear just detected material; Pick materials device, be positioned at the top of clamping part 34, so that reject the substandard products in the material that installs after testing after detecting.

Drive unit 2 of the present utility model is a motor, can be stepper motor, also by the servomotor of computer control etc.

As shown in Figure 1, material conveying device in the material automatic checkout system of the present utility model comprises toothed disc 3, the top of drive unit 2, the output shaft 20 of drive unit 2 extends upward with toothed disc 3 and links to each other, make toothed disc 3 under the driving of drive unit 2, rotate, toothed disc 3 has a plurality of gear teeth 30 along circumference uniform distribution, is formed for settling the material trough 31 of material between the adjacent teeth; Belt 4 is installed on the belt tension structure 5, and on the part circumference that is stretched in toothed disc 3 under the effect of belt tension mechanism 5, the material trough 31 on belt 4 and this part circumference forms clamping parts 34, thereby material is clamped in the material trough 31.When drive unit 2 work zone moving gear dishes 3 rotate, toothed disc 3 just rotates relative to belt 4, and belt 4 is stretched on the part circumference of toothed disc always, make the gear teeth 30 on belt 4 and the toothed disc 3 be in clamp position always, the material trough 31 interior materials that are placed in toothed disc 3 are clamped in the material trough 31, and can in material trough 31, not come off, like this, the rotation of toothed disc 3 just can drive material and move with material trough 31, make material move through the position at checkout gear 6 places one by one, checkout gear 6 just detects material.

Wherein, belt tension structure 5 comprises the first guide wheel 5a, the second guide wheel 5b and the 3rd guide wheel 5c.First,

second guide wheel

5a, 5b are installed in respectively on the pedestal 1; The 3rd guide wheel 5c is between first,

second guide wheel

5a, 5b, and the 3rd guide wheel 5c and first,

second guide wheel

5a, 5b conllinear not, as shown in Figure 1.Line slideway 51 is installed on the pedestal 1, and the height of line slideway 51 is identical with the height of toothed disc 3.Be mounted with slide block 52 on the line slideway 51, slide block 52 can slide along line slideway 51, and the 3rd guide wheel 5c is installed on the slide block 52, and an end of two springs 53 links to each other with the both sides of slide block 52 respectively, and the other end all is fixed on the line slideway 51; Belt 4 is installed on three

guide wheel

5a, 5b, the 5c, and the part belt 41 of belt 4 between the first guide wheel 5a, the second guide wheel 5b be stretched on the part circumference of toothed disc 3, forms clamping parts 34 with material trough 31 on the part circumference of toothed disc 3.

The diameter of the material in being clamped in material trough 31 hour, the part belt 41 that is stretched on the part circumference of toothed disc 3 just can relax, cause whole belt 4 to relax, the effect of 4 couples the 3rd guide wheel 5c of belt disappears like this, slide block 52 just can move towards the direction away from toothed disc 3 under the effect of spring 53, no longer mobile up to slide block 52, this moment, the 3rd guide wheel 5c was again with belt 4 tensionings, make the part belt 41 on the part circumference that is positioned at toothed disc 3 be in tensioning state again, thereby material is clamped in the material trough 31, and material is unlikely to come off in material trough 31 like this.

When the material diameter in being clamped in material trough 31 is big, the part belt 41 that is stretched on the part circumference of toothed disc 3 is in the transition tensioning state, cause whole belt 4 transition tensionings, make toothed disc 3 rotate difficulty relative to part belt 41, during belt 4 transition tensionings, the effect of 4 couples the 3rd guide wheel 5c of belt is strengthened, make the active force of 4 couples the 3rd guide wheel 5c of belt greater than the pulling force of 53 pairs of slide blocks 52 of spring, slide block 52 just can move towards the direction near toothed disc 3 under the effect of belt 4, no longer mobile up to slide block 52, this moment, slide block 52 was in balance in the effect of spring 53 and belt 4, be positioned at the tensioning state that part belt 41 on the part circumference of toothed disc 3 is in appropriateness again, material can not come off in material trough 31, and toothed disc 3 rotates smoothly relative to part belt 41.

Preferably can make the radially extension of line slideway 51 along toothed disc 3, and make win guide wheel 5a and the second guide wheel 5b just be arranged symmetrically in the both sides of line slideway 51, make that like this 3rd guide wheel 5c is even to the tension of belt 4, thereby make that the tensile force of part belt 41 on the part circumference of toothed disc 3 is even.

Again as shown in Figure 1, checkout gear 6 of the present utility model comprises: be fixed on the support 61 on the workbench, support 61 is provided with moving guide rail 62, being mounted with on the moving guide rail 62 can be along the smart machine 63 of the fine setting that moving guide rail 62 moves, vision lens 64 is installed on the smart machine 63 of fine setting, vision lens 64 be positioned at clamping part 34 around, vision lens 64 shown in Fig. 1 is positioned at the top of clamping part 34, just aim at a material trough in the clamping part 34, so that the upper surface or the lower surface of the material in the material trough are detected.

Checkout gear 6 of the present utility model also can comprise a pair of vision lens 64 (not shown)s, a pair of vision lens 64 is aimed at two material troughs in the clamping part 34 respectively, a vision lens in a pair of vision lens 64 is positioned at the top of clamping part 34, another vision lens is positioned at the below of clamping part 34, a pair of vision lens 64 also can be positioned at other position around the clamping part 34, so that simultaneously the upper surface and the lower surface of material are detected, and carry out the detection of a pair of material simultaneously, like this, improve the efficient that detects, also improved the quality that detects simultaneously.

Checkout gear 6 of the present utility model can also comprise many to vision lens 64, how identical with the setting of above-mentioned a pair of vision lens to each the right setting in the vision lens, so that to many material is detected simultaneously, further improved detection efficiency.

The vision lens that uses in the utility model is camera.

After checkout gear detects material, adopt and pick materials device, so that material is classified by credit rating the bad part eject in the material.

As shown in Figure 1, the materials device that picks of the present utility model picks material cylinder 8 and is fixed on the line slideway 51 by support for picking material cylinder 8, picks material cylinder 8 at the rear side that is positioned at checkout gear 6 on toothed disc 3 rotation directions, picks the top that material cylinder 8 is positioned at clamping part 34.Install 6 substandard products that detect the back discovery after testing and in material trough 31, reject, so that the substandard products in the material are separated by picking materials device.

The materials device that picks of the present utility model also can be for a plurality of, a plurality of materials devices that pick are at the rear side that is positioned at checkout gear 6 on toothed disc 3 rotation directions, be distributed in the top of clamping part 34, a plurality of materials devices that pick are used vision lens 64 with many respectively, a pair of vision lens detects the material of a credit rating, when a pair of vision lens detects certain material and belongs to this grade, just signal is passed to of being mated use and pick materials device, when this material arrives this and picks the materials device position, this picks materials device and just this material is rejected from material trough, be collected in the material container, like this, just material can be classified according to a plurality of credit ratings.

Material automatic checkout system of the present utility model also comprises the trigger that is used to control checkout gear work, comprise respectively by support and be installed in luminescent device 7a and light-sensitive device 7b on the pedestal, be symmetrically distributed in the above and below of toothed disc 3, and be positioned on the circumference outside the above-mentioned part circumference of toothed disc.

Luminescent device 7a and light-sensitive device 7b can aim at a material trough 31 on the circumference outside the above-mentioned part circumference of toothed disc simultaneously, 7a transmits when luminescent device, when light-sensitive device 7b can receive the signal of luminescent device 7a, at this moment, toothed disc 3 rotates gear teeth 30, next material turns to the position of corresponding vision lens 64, vision lens 64 work of just taking pictures, so that this material is detected, when light-sensitive device 7b can not receive the signal of luminescent device 7a, at this moment, the just corresponding gear teeth 30 of luminescent device 7a and light-sensitive device 7b, the also just corresponding gear teeth 30 of vision lens 64, vision lens 64 work of just not taking pictures, turn to light-sensitive device 7b can receive the signal of luminescent device 7a emission again the time up to toothed disc 3, have this moment another material to turn to the position of corresponding vision lens 64 again, vision lens 64 work of just taking pictures.Like this, under the control of control device, 6 pairs of materials of checkout gear detecting one by one.

Material automatic checkout system of the present utility model also comprises the feeding device that is used for to the material conveying device material loading, feeding device of the present utility model is ordering charging tray (not shown), the ordering charging tray is connected with an end of clamping part, so that the input clamping part that material is orderly one by one, material just is clamped in the material trough 31 of toothed disc 3 and rotates with toothed disc 3, material is when rotating with toothed disc, position one by one through the checkout gear place, when checkout gear detects material and is substandard products, just by picking materials device this material 3 is rejected from the toothed disc, be collected in the container, checkout gear detects quality of material when good, material just rotates with toothed disc 3, until the other end that arrives clamping part 34, in material trough 31, come off, collect, so just material can be classified according to credit rating by another container (not shown).

Although above the utility model has been done detailed description; but the utility model is not limited thereto; those skilled in the art can make amendment according to principle of the present utility model; therefore, all various modifications of carrying out according to principle of the present utility model all should be understood to fall into protection domain of the present utility model.

Claims

1. material automatic checkout system is characterized in that comprising:

Drive unit (2) is installed on the pedestal (1);

Material conveying device links to each other with drive unit (2), has the clamping part (34) that is used for clamping material to be detected on it, drives material and move under the effect of drive unit (2);

Checkout gear (6) is installed on the pedestal (1), be positioned at described clamping part (34) around;

Pick materials device (8), be installed on the pedestal (1), be positioned at the top of described clamping part (34), be used for removing the substandard products of detected object material.

2. automatic checkout system as claimed in claim 1 is characterized in that, described material conveying device comprises:

Toothed disc (3) links to each other with drive unit (2), has the gear teeth (30) along circumference, is formed for settling the material trough (31) of described material to be detected between the adjacent teeth (30);

Belt (4) is stretched in by belt tension mechanism on the part circumference of toothed disc (3), forms described clamping part (34) with described material trough (31), and described material to be detected is clamped in the material trough (31).

3. automatic checkout system as claimed in claim 2 is characterized in that, described belt tension mechanism comprises:

Three guide wheels (5a, 5b, 5c), one of them guide wheel (5c) are installed in by syndeton on the line slideway (51) that is positioned on the pedestal (1), and all the other two guide wheels (5a, 5b) are installed in respectively on the pedestal (1), and three guide wheels (5a, 5b, 5c) are conllinear not;

Described belt (4) is installed on three guide wheels (5a, 5b, 5c), and the part that described belt (4) is positioned between described all the other two guide wheels (5a, 5b) is stretched on the part circumference of described toothed disc (3), forms described clamping part (34) with material trough (31) on the toothed disc (3).

4. automatic checkout system as claimed in claim 3 is characterized in that, described syndeton comprises:

Can be along the mobile slide block (52) of line slideway (51), described one of them guide wheel (5c) is installed on the slide block (52);

Spring (53), one end are fixed on the line slideway (51), and the other end links to each other with slide block (52).

5. as the arbitrary described automatic checkout system of claim 1-4, it is characterized in that described checkout gear (6) comprising:

Support (61) is installed on the pedestal (1), which is provided with moving guide rail (62);

Finely tune smart machine (63), be installed on the moving guide rail (62) and can move along moving guide rail;

Vision lens (64) is installed in the fine setting smart machine (63), be positioned at described clamping part (34) around.

6. automatic checkout system as claimed in claim 5, it is characterized in that, the smart machine of described fine setting (63) is a plurality of, how right described vision lens (64) be, many each in the vision lens are to being installed in respectively on the smart machine of a pair of fine setting (63), and many in the vision lens each to lay respectively at described clamping part (34) around.

7. automatic checkout system as claimed in claim 2, it is characterized in that, also comprise the trigger (7) that is used to control described vision lens (64) work, comprise the luminescent device (7a) and the light-sensitive device (7b) that are installed on the pedestal (1), be symmetrically distributed in the above and below of described toothed disc (3), and be positioned on the circumference outside the part circumference of described toothed disc (3).

8. automatic checkout system as claimed in claim 6 is characterized in that, described drive unit (2) is a motor; The described materials device (8) that picks is for picking the material cylinder.

9. automatic checkout system as claimed in claim 8 is characterized in that, the described materials device (8) that picks is for a plurality of, many vision lens is used with described respectively, and material is classified according to a plurality of credit ratings.

10. automatic checkout system as claimed in claim 1 is characterized in that, also comprises the feeding device that is used for to described material conveying device material loading, and described feeding device is the ordering charging tray.