A kind of bottled water automated production equipment
Technical field
The utility model relates to automated production equipment, specifically a kind of bottled water automated production equipment.
Background technology
Along with The development in society and economy, after tap water or earthing water are handled through modern industrial technology (reverse osmosis, ultrafiltration, electrodialysis, distillation, resin are softening etc.), can produces bottled water, because of it has the special messenger to provide and deliver and convenient, healthy, extensively enter in people's the life, especially in family, office or public place.
The general production process of bottled water is: the outside face that cleans the plastic cement bucket earlier, clean the inside face and the sterilization of plastic cement bucket then, pass through the water filling can again, capping, the thermal contraction labeling, extract at last and deposit, and the plastic cement bucket that reclaims also will be at first through pulling out the outside face that just cleans the plastic cement bucket after lid is handled, for a long time, the production of three gallons or five gallon bottle bottled water all is to adopt manual operation or semiautomation operation, not only speed of production is slow, labor content is big, and hygienic quality is difficult to guarantee, machine run is also unstable, and safety factor is not high, is difficult to improve the market competitiveness of enterprise.
Summary of the invention
The purpose of this utility model provides and a kind ofly pulls out lid automatically, cleans surfaces externally and internally, the integration apparatus of inside face sterilization, water filling can and capping, mantle, extraction replaces the production to bottled water of artificial or semi automatic machineization, with the full-automation production that realizes bottled water and increase water quality and production efficiency, reduce production costs and labor intensive.
Designed a kind of bottled water automated production equipment according to above-mentioned purpose, comprise pulling out and cover workshop section, washout workshop section and wash-in workshop section and interior sterilization workshop section, filling and capping workshop section and heat shrink films workshop section and extract workshop section, connect by delivery track successively between the described workshop section, described workshop section is connected with microcomputer control system respectively and the control of controlled system.
Described pulling out covered workshop section and comprised pulling out and cover workshop section's frame, be installed on to pull out and cover the pressing plate in workshop section's frame and pull out headkerchief, pulls out headkerchief and is connected with a vertical cylinder, and delivery track passes and pulls out that to cover workshop section's frame interior and be positioned at the below of pulling out headkerchief.
Described washout workshop section comprises washout workshop section frame and is installed on the S. A. that has hairbrush in the washout workshop section frame that described S. A. is positioned at the both sides of delivery track and by the work of driver train driven rotary, water pipe is installed is connected with the rinse water water supply mechanism.
Described wash-in workshop section comprises wash-in workshop section frame and is installed on transmission connecting mechanism on the wash-in workshop section frame, an interior scourer that stretches into the cleaning ladle body inside face in the bucket is installed on the transmission connecting mechanism.
Sterilization workshop section frame and the mobile chain belt of being located on the interior workshop section's frame of sterilizing in the described interior workshop section of sterilizing comprises, across being provided with the sterilization mechanism that inside face in the bucket is carried out disinfection and drains that stretches in the bucket, be provided with the high pressure washing pipe in the sterilization mechanism and be connected on the mobile chain belt with the thimerosal liquid supplying device.
Sterilization workshop section's frame and wash-in workshop section delivery track bonded assembly one end are provided with bucket mechanism in described, carry initiating terminal that the sensor that detects the bucket number is installed in last bucket mechanism, last bucket mechanism comprise be installed on the sterilization workshop section frame location bucket locating rack, push over frame and the bucket that pushes over delivered to the promotion frame of the mechanism of sterilizing what bucket inwardly sterilized that direction is pushed in workshop section's frame; The frame other end is provided with following barrel mechanism in interior sterilization workshop section, and following bucket mechanism comprises overturn turning rack on delivery track of the bucket on the interior sterilization workshop section frame.
Described filling and capping workshop section comprises filling and capping workshop section frame and is installed on can swivel mount in the filling and capping workshop section frame, and the can swivel mount is provided with turnover bucket dial and fill head, and fill head is connected with water supply mechanism; The lid ordering device of arrangement bung is installed on filling and capping workshop section frame, is connected with the chlorination equipment of sterilization bung on the lid ordering device, the lid ordering device exit also connects the crownewr head of encapsulation bucket.
Described heat shrink films workshop section comprises heat shrink films workshop section frame and is located at the steam box that preheating in the heat shrink films workshop section frame tightens the bung labeling.
The described workshop section that extracts comprises extraction workshop section's frame and is installed on the pail rotating disk that extracts on workshop section's frame that the pail rotating disk is provided with the pail folder by the driver train driven rotary on the pail rotating disk.
The utility model is owing to adopt said structure, when producing bottled water, bucket is put on the delivery track, cover workshop section through pulling out successively, washout workshop section, wash-in workshop section, the interior workshop section of sterilizing, filling and capping workshop section, thermal contraction workshop section, pail workshop section, control realizes the automatic production to bottled water through control system, automated production degree height, whole process of production adopts closed operation, guaranteed that whole process of production meets state health standards, and effectively prevented potable water contingent secondary pollution in pouring process, improve production efficiency greatly and lowered labor strength, and stable equipment operation, sanitation and hygiene, safe and reliable.
Description of drawings
Accompanying drawing 1 is the utility model principle of work scheme drawing;
Accompanying drawing 2 is that the utility model pulls out and covers workshop section's Facad structure scheme drawing;
Accompanying drawing 3 is the utility model washout workshop section Facad structure scheme drawings;
Accompanying drawing 4 is the utility model wash-in workshop section Facad structure scheme drawings;
Accompanying drawing 5 is sterilization workshop section Facad structure scheme drawings in the utility model;
Accompanying drawing 6 is the utility model filling and capping workshop section Facad structure scheme drawings;
Accompanying drawing 7 is the utility model heat shrink films workshop section steam box Facad structure scheme drawings;
Accompanying drawing 8 is that the utility model extracts workshop section's Facad structure scheme drawing.
The specific embodiment
For the ease of those skilled in the art's understanding, the utility model structural principle is further described in detail below in conjunction with specific embodiment and accompanying drawing:
Shown in accompanying drawing 1~8, a kind of bottled water automated production equipment, comprise pulling out and cover workshop section 1, washout workshop section 2 and wash-in workshop section 3 and interior sterilization workshop section 4, filling and capping workshop section 5 and heat shrink films workshop section 6 and extract workshop section 7, connect by delivery track successively between the described workshop section, described workshop section is connected with micro computer (PLC) control system respectively and the control of controlled system.
Wherein, above-mentioned pulling out covered workshop section 1 and comprised pulling out and cover workshop section's frame 11, pulls out to cover pressing plate 12 to be installed in workshop section's frame 11 and to pull out headkerchief 13, pulls out headkerchief 13 and is connected with a vertical cylinder 14, and delivery track passes and pulls out that to cover workshop section's frame 11 interior and be positioned at the below of pulling out headkerchief 13; Bucket is delivered to when pulling out below the headkerchief 13 at delivery track, and pressing plate 12 is pushed down bucket bucket shoulder, and simultaneously, vertical cylinder 14 drives and pulls out headkerchief 13 and descend and entangle bung, then, utilizes on the vertical cylinder 14 the lifting bung to extract.
Above-mentioned washout workshop section 2 comprises washout workshop section frame 21, in the washout workshop section frame 21 S. A. 22 is installed, on S. A. 22 next doors water pipe being installed is connected with the rinse water water supply mechanism, S. A. 22 is positioned at the both sides of delivery track, S. A. 22 is connected with driver train and by the work of driver train driven rotary, is provided with hairbrush in S. A. 22 peripheries; Bucket after pulling out lid is in delivery track is delivered to washout workshop section frame 21 time, to bucket outside face injection water, the S. A. 22 of delivery track both sides carries out cleaning to the bucket outside face in a plurality of angles to the water pipe on S. A. 22 next doors simultaneously under the driving work of driver train under the control of control system.
Above-mentioned wash-in workshop section 3 comprises wash-in workshop section frame 3, in the wash-in workshop section frame 3 transmission connecting mechanism is installed, scourer 32 in being equipped with on the transmission connecting mechanism, after the washout bucket in delivery track is delivered to wash-in workshop section 3 time, interior scourer 32 stretches in the bucket ladle body inside face is cleaned.
Sterilization workshop section frame 41 in above-mentioned interior sterilization workshop section 4 comprises, the interior workshop section's frame 41 of sterilizing is provided with mobile chain belt 42, across being provided with the sterilization mechanism that inside face in the bucket is carried out disinfection and drains that stretches in the bucket, be provided with the high pressure washing pipe in the sterilization mechanism and be connected on the mobile chain belt 42 with the thimerosal liquid supplying device.Interior sterilization workshop section's frame 41 and wash-in workshop section 3 delivery track bonded assemblys, one end are provided with a bucket mechanism, carry initiating terminal that the sensor that detects the bucket number is installed in last bucket mechanism, last bucket mechanism comprise be installed on the sterilization workshop section frame 41 the location bucket locating rack 43, push over frame 44 and the bucket that pushes over delivered to the promotion frame of the mechanism of sterilizing what bucket inwardly sterilized that directions are pushed in workshop section's frame 41; Frame 41 other ends are provided with following barrel mechanism in interior sterilization workshop section, and following bucket mechanism comprises overturn turning rack 45 on delivery track of the bucket on the interior sterilization workshop section frame 41.Bucket bucket during mechanism on delivery track is delivered to, in the sterilization mechanism, bucket came out to delivery track from a following barrel mechanism after the sterilization of carrying out multiple working procedure in the sterilization mechanism is cleaned in last bucket mechanism delivered to bucket.
Above-mentioned filling and capping workshop section 5 comprises filling and capping workshop section frame 51, and a can swivel mount 52 is installed in the filling and capping workshop section frame 51, and can swivel mount 52 is provided with turnover bucket dial 53 and fill head 54, and fill head 54 is connected with water supply mechanism.The lid ordering device 55 of arrangement bung is installed on filling and capping workshop section frame 51, is connected with the chlorination equipment 56 of sterilization bung on the lid ordering device 55, lid ordering device 55 exits also connect the crownewr head 57 of encapsulation bucket.The bucket that sterilization cleans up enters can swivel mount 52 at delivery track from turnover bucket dial 53, fill head 54 is injected through the clean pure water of handling of industry in bucket, the full 57 pairs of buckets of pure water rear pressing cover head of bucket can carry out capping, thereby avoided bottled water to pollute in conveying and capping process, the bucket after the capping produces to delivery track from a turnover bucket dial 53.
Above-mentioned heat shrink films workshop section 6 comprises heat shrink films workshop section frame 61 and the steam box of being located in the heat shrink films workshop section frame 61 62.Bucket behind the gland is carried on delivery track, labeling is sticked at artificial past bung place, be printed with identification messages such as bottled water date manufactured and guarantee date on the labeling, bung posts the bottled water of labeling through steam box 62, and steam box 62 work are carried out preheating to labeling labeling is tightened at the bung place.
Above-mentioned extraction workshop section 7 comprises extraction workshop section frame 71; extract on workshop section's frame 71 pail rotating disk 72 is installed; pail rotating disk 72 is by the driver train driven rotary; bottled water is on pail rotating disk 72 in the rotary course; can be manually toward ladle body place cover environmental protection film; pollute with avoiding so that the protection ladle body is clean, on pail rotating disk 72, be provided with pail folder 73, extracting the delivery track that also is connected with a transmission bucket on workshop section's frame 71.
Working process of the present utility model is described below:
After opening each workshop section's control system and delivery track, three gallons or five gallon bottle barreled bucket are placed the delivery track entrance, bucket covers workshop section 1 and pulls out lid through pulling out earlier; Bucket is delivered to washout workshop section 2 with delivery track then, utilizes the 22 pairs of bucket outside faces of S. A. that have hairbrush to clean; The bucket outside face is delivered to wash-in workshop section 3 after cleaning and finishing, and interior scourer 32 stretches in the bucket ladle body inside face is cleaned; After cleaning and finish, the bucket inside face is delivered to bucket mechanism, sensor is to the delivery track behind some buckets, bucket enters corresponding locating rack 43, pushing over frame 44 pushes over the bucket directions of inwardly sterilizing in the workshop section 4, promoting frame delivers to bucket in the sterilization mechanism, sterilization mechanism is sent to down bucket mechanism by mobile chain belt 42, bucket is in mobile chain belt 42 transport process, sterilization mechanism carries out the cleaning and the sterilization of multiple working procedure to the bucket inside face, and the sterilization of bucket inside face turn on the delivery track under the effect of following barrel of mechanism's turning rack 45 after cleaning and finishing; Bucket is delivered to filling and capping workshop section 5 again and carries out purified water for drinking can and capping; Be delivered to heat shrink films workshop section 6 after the bucket capping, the labeling that will be affixed on the bung place passes through steam box 61, labeling is shunk it is adjacent on bung; At last, bucket is delivered to and extracts workshop section 7, but overlaps the environmental protection film toward the ladle body place at extraction workshop section 7 populations, and extraction workshop section 7 will produce good bottled water extraction neatly leaves with, so that carrying.
The utility model is owing to adopt said structure, when producing bottled water, bucket is put on the delivery track, cover workshop section 1 through pulling out successively, washout workshop section 2, wash-in workshop section 3, the interior workshop section 4 of sterilizing, filling and capping workshop section 5, thermal contraction workshop section 6, pail workshop section 7, control realizes the automatic production to bottled water through control system, automated production degree height, whole process of production adopts closed operation, guaranteed that whole process of production meets state health standards, and effectively prevented potable water contingent secondary pollution in pouring process, improve production efficiency greatly and lowered labor strength, and stable equipment operation, sanitation and hygiene, safe and reliable.