CN201720360U - Full-automatic molding equipment of metal ceilings - Google Patents
Full-automatic molding equipment of metal ceilings Download PDFInfo
- Publication number
- CN201720360U CN201720360U CN2010202321343U CN201020232134U CN201720360U CN 201720360 U CN201720360 U CN 201720360U CN 2010202321343 U CN2010202321343 U CN 2010202321343U CN 201020232134 U CN201020232134 U CN 201020232134U CN 201720360 U CN201720360 U CN 201720360U
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- molding equipment
- portable plate
- ceilings
- metal
- automatic molding
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Abstract
The utility model provides full-automatic molding equipment of metal ceilings. The molding equipment comprises a rewinding mechanism, a leveling mechanism, a feeding mechanism, an integrally molding machine, and a base, wherein the feeding mechanism is between the leveling mechanism and the integrally molding machine and provided with a piston push rod and a clamping block. A microcomputer control system controls the operation sequence of all mechanism; and all production processes of the metal ceilings such as blanking, chamfering, buckle punching, flanging and molding, and automatic stripping delivery and the like are finished at one time. The full-automatic molding equipment of metal ceilings further optimizes production technology of the metal ceilings with high production efficiency and effectively reduces space, personnel, and energy consumption for the production of the ceilings; all the processes of the production of the ceilings from the blanking to the completion of finished products require no manual work, which avoids the occurrence of industrial accidents completely; and the equipment can further process the finished products of the ceilings at a place for sales directly by using metal coils and lower the cost of logistic transportation effectively.
Description
Technical field
The present invention relates to a kind of metal ceiling former, relate in particular to the full-automatic molding equipment of a kind of reguline metal ceiling.
Background technology
Metal ceiling be a kind of will be after the flaky metallic material machine-shaping as the decorative panel of furred ceiling; there are protectiveness and decorative coating, oxide-film or plastic sheeting in its surface; have characteristics such as light weight, ornamental strong, easy construction because of it, at home and abroad be used widely.The structure of reguline metal ceiling is shown in figure one, and its production process comprises blanking, corner cut, the prominent button of pressure and flanging molding procedure, and traditional handicraft adopts multiple devices to finish these actions.CN201446185U discloses the shaped device of a kind of aluminium matter smallpox side plate; the square material that cut sent into manipulator finish corner cut in the shaped device, press prominent button and flanging moulding action; but still need other equipment blanking; and after product machines, can not send by automatic material separator, need manually to take out; though be provided with infrared protective device; but still have certain potential safety hazard, once protective device lost efficacy, may cause security incident.
Summary of the invention
The object of the present invention is to provide the fully-automatic metal ceiling former of a kind of hydraulic press and mould integral type, disposablely finish whole actions that the prominent button of blanking, corner cut, pressure, flanging moulding and automatic material separator are sent.
For achieving the above object, metal ceiling full-automatic molding equipment of the present invention comprises unreeling structure, levelling gear, feed mechanism, integrally forming machine, base, described feed mechanism is between levelling gear and integrally forming machine, propelling piston bar and grip block are housed, and its effect is that the metal material after the leveling is sent into integrally forming machine; Metal ceiling full-automatic molding equipment also is equipped with the microcomputer control system of each mechanism action order of control, makes equipment finish whole operations of the blanking of ceiling, corner cut, the prominent button of pressure and flanging moulding.
Also be provided with microswitch between levelling gear and the unreeling structure, microswitch is installed on the base, and after unreeling structure was emitted the coiled material of certain-length, metal material was because of the sagging shake-up microswitch of gravity effect, signal is sent into microcomputer control system, and unreeling structure stops blowing; And in feed mechanism feeding process, metal material breaks away from microswitch, and microcomputer control system then starts the unreeling structure blowing.
Described integrally forming machine comprises top board, master cylinder, side cylinder, guide pillar, portable plate one, patrix one assembly, portable plate two, patrix two assemblies, lower mould assembly, base plate, top board and base plate are connected to the integral body of frame structure by guide pillar, guide pillar is the joint pin of top board and base plate, also is the slide-and-guide post of portable plate one and portable plate two; Master cylinder and side cylinder are installed on the top board, the piston rod of master cylinder links to each other with portable plate one, control portable plate one moves up and down along guide pillar, patrix one assembly is installed on the portable plate one, the piston rod of side cylinder links to each other with portable plate two, control portable plate two moves up and down along guide pillar, and patrix two assemblies are installed on the portable plate two; Patrix one assembly is equipped with the hull and pulp removing machine structure, the effect of playing workpiece pressing in the course of the work and deviating from finished product; Lower mould assembly is fixedly installed on the base.
Metal ceiling full-automatic molding equipment of the present invention also comprises the finished product delivering mechanism, the finished product delivering mechanism is the Compressed Gas nozzle, be installed in the front end of integrally forming machine feed side, after the metal ceiling board finished product is deviate from the mould of integrally forming machine, nozzle ejection Compressed Gas, act on the flanging of ceiling, product is blown out.
Metal ceiling full-automatic molding equipment of the present invention has further been optimized the production technology of metal ceiling, has effectively reduced ceiling production place, personnel and energy resource consumption; Ceiling need not manual intervention from expecting the overall process of producing finished product down, has avoided the generation of industrial accident fully; Former production efficiency height of the present invention, the action of each mechanism intersects or carries out synchronously, and single products is consuming time to be no more than 5 seconds; Equipment of the present invention can utilize metal coiled material directly to process the ceiling finished product in the market, and need not can greatly reduce the logistics cost of transportation from the place of production long-distance transport bigger ceiling finished product of volume that takes up room.
Description of drawings
Fig. 1 is block ceiling structure schematic diagram;
Fig. 2 is a complete machine structure schematic diagram of the present invention;
Fig. 3 is an integrally forming machine structural representation of the present invention;
Fig. 4 is the right view of Fig. 3.
The specific embodiment
Below in conjunction with accompanying drawing metal ceiling full automatic forming technology of the present invention and equipment are described in detail.
Referring to Fig. 2～Fig. 4, metal ceiling full-automatic molding equipment comprises unreeling structure 1, levelling gear 4, feed mechanism 5, integrally forming machine 7, finished product delivering mechanism 6 and base 3, feed mechanism 5 is between levelling gear 4 and integrally forming machine 7, propelling piston bar 501 and grip block 502 are housed on the feed mechanism 5, metal material after the leveling 9 is sent into integrally forming machine 7, the sequence of movement of microcomputer control system 8 each mechanism of control makes equipment finish whole operations of the blanking of ceiling, corner cut, the prominent button of pressure and flanging moulding.
Also be provided with microswitch 2 between levelling gear 4 and the unreeling structure 1, microswitch 2 is installed on the base 3, after unreeling structure 1 is emitted the coiled material of certain-length, metal material 9 is sagging because of the gravity effect, touch microswitch 2, signal is sent into microcomputer control system 8, and microcomputer control system 8 sends instruction, makes unreeling structure 1 stop blowing; And in feed mechanism 5 feeding processes, metal material 9 breaks away from microswitch 2, and microcomputer control system 8 sends instruction, starts unreeling structure 1 blowing.
Integrally forming machine 7 comprises top board 706, master cylinder 701, side cylinder 702, guide pillar 707, portable plate 1, patrix one assembly 704, portable plate 2 709, patrix two assemblies 705, lower mould assembly 710, base plate 711, top board 706 and base plate 711 are connected to the integral body of frame structure by guide pillar 707, guide pillar 707 is joint pins of top board 706 and base plate 711, also is the slide-and-guide post of portable plate 1 and portable plate 2 709; Master cylinder 701 and side cylinder 702 are installed on the top board 706, the piston rod of master cylinder 701 links to each other with portable plate 1, control portable plate 1 moves up and down along guide pillar 707, patrix one assembly 704 is installed on the portable plate 1, the piston rod of side cylinder 702 links to each other with portable plate 2 709, control portable plate 2 709 moves up and down along guide pillar 707, and patrix two assemblies 705 are installed on the portable plate 2 709; Patrix one assembly 704 is equipped with hull and pulp removing machine structure 708, the effect of playing workpiece pressing in the course of the work and deviating from finished product; Lower mould assembly 710 is fixedly installed on the base 3.
Metal ceiling full-automatic molding equipment also is equipped with finished product delivering mechanism 6, finished product delivering mechanism 6 is the Compressed Gas nozzle, be installed in the front end of integrally forming machine 7 feed sides, after the metal ceiling board finished product is deviate from the mould of integrally forming machine 7, nozzle ejection Compressed Gas, act on the flanging of ceiling, product is blown out.
The metal ceiling full-automatic molding equipment of present embodiment, the technical process of its processing ceiling is as follows:
1) feed mechanism 5 is sent the metal material after the leveling 9 into integrally forming machine 7, and unreeling structure 1 starts simultaneously, emits the metal material 9 of respective length;
2) master cylinder 701 promotion patrixes one assembly 704 is descending, and after hull and pulp removing machine structure 708 compressed metal material 9, patrix one assembly 704 stopped descending;
3) side cylinder 702 promotion patrixes two assemblies 705 are descending, finish blanking, corner cut and prominent the being fastened as type of metal material 9;
4) side cylinder 702 backhauls drive patrix two assemblies 705 and reset, and master cylinder 701 comes downwards to bottom dead centre simultaneously, promote patrix one assembly 704 and cooperate the flanging moulding of finishing metal ceiling with lower mould assembly 710;
5) master cylinder 701 backhauls, hull and pulp removing machine structure 708 is deviate from the product that button is attached on patrix one assembly 704;
6) master cylinder 701 resets, and finished product delivering mechanism 6 ejection gases at high pressure blow out the product in the integrally forming machine 7;
7) feed mechanism 5, unreeling structure 1 start once more, and metal material 9 is sent into integrally forming machine 7, and circulation completing steps 1 is to the action of step 6.
Claims (4)
1. metal ceiling full-automatic molding equipment, comprise unreeling structure, levelling gear, feed mechanism, integrally forming machine, base, it is characterized in that described feed mechanism is between levelling gear and integrally forming machine, propelling piston bar and grip block are housed, and metal ceiling full-automatic molding equipment also is equipped with the microcomputer control system of each mechanism action order of control.
2. a kind of metal ceiling full-automatic molding equipment according to claim 1 is characterized in that also being provided with microswitch between described levelling gear and the unreeling structure, and microswitch is installed on the base.
3. a kind of metal ceiling full-automatic molding equipment according to claim 1 and 2, it is characterized in that described integrally forming machine comprises top board, master cylinder, side cylinder, guide pillar, portable plate one, patrix one assembly, portable plate two, patrix two assemblies, lower mould assembly, base plate, top board and base plate are connected to the integral body of frame structure by guide pillar, described guide pillar is the joint pin of top board and base plate, also is the slide-and-guide post of portable plate one and portable plate two; Master cylinder and side cylinder are installed on the top board, and the piston rod of master cylinder links to each other with portable plate one, and patrix one assembly is installed on the portable plate one, and the piston rod of side cylinder links to each other with portable plate two, and patrix two assemblies are installed on the portable plate two; Patrix one assembly is equipped with the hull and pulp removing machine structure; Lower mould assembly is fixedly installed on the base.
4. a kind of metal ceiling full-automatic molding equipment according to claim 3, it is characterized in that described metal ceiling full-automatic molding equipment also comprises the finished product delivering mechanism, the finished product delivering mechanism is the Compressed Gas nozzle, is installed in the front end of integrally forming machine feed side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202321343U CN201720360U (en) | 2010-06-09 | 2010-06-09 | Full-automatic molding equipment of metal ceilings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202321343U CN201720360U (en) | 2010-06-09 | 2010-06-09 | Full-automatic molding equipment of metal ceilings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201720360U true CN201720360U (en) | 2011-01-26 |
Family
ID=43488644
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202321343U Expired - Fee Related CN201720360U (en) | 2010-06-09 | 2010-06-09 | Full-automatic molding equipment of metal ceilings |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201720360U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103341552A (en) * | 2013-07-10 | 2013-10-09 | 佛山市南海区华镪五金制品厂 | Semi-automatic device for secondary stamping forming of suspended ceiling pinch plates |
| CN109127942A (en) * | 2018-09-10 | 2019-01-04 | 杨忠民 | A kind of dustpan production method of metal dustpan production line |
-
2010
- 2010-06-09 CN CN2010202321343U patent/CN201720360U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103341552A (en) * | 2013-07-10 | 2013-10-09 | 佛山市南海区华镪五金制品厂 | Semi-automatic device for secondary stamping forming of suspended ceiling pinch plates |
| CN109127942A (en) * | 2018-09-10 | 2019-01-04 | 杨忠民 | A kind of dustpan production method of metal dustpan production line |
| CN109127942B (en) * | 2018-09-10 | 2023-08-22 | 杨忠民 | Dustpan production method of metal dustpan production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110126 Termination date: 20120609 |