CN201714914U - Differential lever-type speed reducer - Google Patents
Differential lever-type speed reducer Download PDFInfo
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- CN201714914U CN201714914U CN2010202366518U CN201020236651U CN201714914U CN 201714914 U CN201714914 U CN 201714914U CN 2010202366518 U CN2010202366518 U CN 2010202366518U CN 201020236651 U CN201020236651 U CN 201020236651U CN 201714914 U CN201714914 U CN 201714914U
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- gear
- sleeve pipe
- shaft
- input shaft
- output shaft
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/02—Toothed gearings for conveying rotary motion without gears having orbital motion
- F16H1/20—Toothed gearings for conveying rotary motion without gears having orbital motion involving more than two intermeshing members
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Retarders (AREA)
Abstract
The utility model relates to a differential lever-type speed reducer. An output shaft of the speed reducer passes through the left wall of a casing through a ball bearing, an input shaft passes through the right wall of the casing through a ball bearing, and the output shaft and the input shaft are coaxial to each other. An auxiliary shaft, a driving shaft and a driven shaft are fixed in parallel inside the casing. A driving gear is fixed on the driving shaft, a driven gear is fixed on the driven shaft, and other gears are fixed with movable composite coated sleeves. The movable composite coated sleeves are separated from shafts and make differential rotation motion to achieve the purpose of flexible engagement. Based on the uniform distribution of transmission ratios in individual transmission elements and the principle of relative lever-type torque magnification, the starting torque of the speed reducer is reduced and the starting characteristics are improved. The differential lever-type speed reducer has the advantages of high transmission ratio, light weight, small size, relatively-low starting torque, low transmission power, flexible gear engagement, small noise, less vibration, improved reliability, long service life, simple structure, easy fabrication and low cost.
Description
Technical field
The utility model relates to speed reducer, is a kind of differential Lever type retarder specifically.
Background technique
Column gear transmission has reliability and simple in structure most in transmission device, but several shortcomings are arranged:
1, noise is arranged;
2, do not accomplish big velocity ratio when using on retarder: if the cylindrical gears of retarder is fixed on the axle, then can increases the progression of parallel axes and more gear and be meshing with each other, it is unfavorable therefore reduction speed ratio to be strengthened.
The model utility content
At the defective that exists in the prior art, the purpose of this utility model is to provide a kind of differential Lever type retarder, on the diaxon that is arranged in parallel cylindrical gears is meshing with each other and carries out differential rotation
For reaching above purpose, the technological scheme that the utility model is taked is:
A kind of differential Lever type retarder comprises shell 17, it is characterized in that:
Be provided with second ball bearing 4 between output shaft 1 and link,
Be provided with the 3rd ball bearing 18 between input shaft 8 and link;
The two ends of auxiliary axis 12 connect with shell 17, and auxiliary axis 12 is parallel to output shaft 1 and input shaft 8;
Pass through the plurality of gears transmission between auxiliary axis 12 and output shaft 1, the input shaft 8.
On the basis of technique scheme, described plurality of gears comprises:
The part that output shaft 1 is positioned at shell 17 is provided with output gear 3,
The part that input shaft 8 is positioned at shell 17 is provided with first gear 5, second gear 7 and input gear 9 from left to right successively,
The part that auxiliary axis 12 is positioned at shell 17 is provided with the 5th gear 15, the 6th gear 16, the 4th gear 13, the 3rd gear 11 from left to right successively,
The 5th gear 15, the 6th gear 16 and 12 of auxiliary axiss are provided with the 3rd movable complex coating sleeve pipe 14,
The 4th gear 13, the 3rd gear 11 and 12 of auxiliary axiss are provided with the second movable complex coating sleeve pipe 10,
On the basis of technique scheme, the primer of described each movable complex coating sleeve pipe is made by the effective nodular cast iron of corrosion reaction, and the critical operating conditions of each movable complex coating sleeve pipe is 300MPam/s.
On the basis of technique scheme, have with the fixing movable sleeve pipe of gear and separate with axle, with the Spielpassung assembling, thereby improve the structure of gear meshing characteristic.
On the basis of technique scheme, the 5th gear 15, the 6th gear 16 are fixed on the 3rd movable complex coating sleeve pipe 14, and the 3rd movable complex coating sleeve pipe 14 is assembled on the auxiliary axis 12 with Spielpassung,
The 4th gear 13, the 3rd gear 11 are fixed on the second movable complex coating sleeve pipe 10, and the second movable complex coating sleeve pipe 10 is assembled on the auxiliary axis 12 with Spielpassung.
Differential Lever type retarder described in the utility model strengthens reduction speed ratio, and reduces bulking value; Reduce starting torque relatively, reduce transmission power; Realize soft gear engagement, reduce noise and vibration, improve reliability and life-span; Simple in structure, make easily, and reduce cost.
Description of drawings
The utility model has following accompanying drawing:
Fig. 1 structural representation of the present utility model,
Fig. 2 master gear retarder follower gear teeth respectively distinguish stress,
The differential Lever type retarder of Fig. 3 follower gear teeth respectively distinguish stress,
The torque analysis figure of Fig. 4 axle dangerous section,
Fig. 5 complex coating schematic representation,
One of Fig. 6 specific embodiment of the utility model.
Reference character:
Among Fig. 1:
1 output (driven) axle;
2 first ball bearing * 2;
3 output (driven) gears;
4 second ball bearing * 2;
5 first gears;
6 Needle bearings;
7 second gears;
8 input (initiatively) axles;
9 input (initiatively) gears;
10 second movable complex coating sleeve pipes;
11 the 3rd gears;
12 auxiliary axiss;
13 the 4th gears;
14 the 3rd movable complex coating sleeve pipes;
15 the 5th gears;
16 the 6th gears;
17 shells;
18 the 3rd ball bearing * 2.
Embodiment
Below in conjunction with accompanying drawing the utility model is described in further detail.
The utility model has been careful the following several problems that solve: strengthen reduction speed ratio, and reduce bulking value; Reduce starting torque relatively, reduce transmission power; Realize soft gear engagement, reduce noise and vibration, improve reliability and life-span; Simple in structure, make easily, and reduce cost.For this reason, the utility model has used the differential motion principle and the relativity Lever type moment amplification principle of cylindrical gears in the retarder transmission.Miniature reducer from small-sized machine device, automation equipment, commodity can be applied on colliery, mine, machinery, the big type speed reducer of building fields such as worker and winch.
As shown in Figure 1, differential Lever type retarder described in the utility model comprises with lower member:
Be provided with second ball bearing 4 between output shaft 1 and link,
Be provided with the 3rd ball bearing 18 between input shaft 8 and link;
The two ends of auxiliary axis 12 connect with shell 17, and auxiliary axis 12 is parallel to output shaft 1 and input shaft 8;
Pass through the plurality of gears transmission between auxiliary axis 12 and output shaft 1, the input shaft 8.
On the basis of technique scheme, described plurality of gears comprises:
The part that output shaft 1 is positioned at shell 17 is provided with output gear 3,
The part that input shaft 8 is positioned at shell 17 is provided with first gear 5, second gear 7 and input gear 9 from left to right successively,
The part that auxiliary axis 12 is positioned at shell 17 is provided with the 5th gear 15, the 6th gear 16, the 4th gear 13, the 3rd gear 11 from left to right successively,
The 5th gear 15, the 6th gear 16 and 12 of auxiliary axiss are provided with the 3rd movable complex coating sleeve pipe 14, are the Spielpassung assembling mode; Promptly the 5th gear 15, the 6th gear 16 are fixed on the 3rd movable complex coating sleeve pipe 14, and the 3rd movable complex coating sleeve pipe 14 is assembled on the auxiliary axis 12 with Spielpassung,
The 4th gear 13, the 3rd gear 11 and 12 of auxiliary axiss are provided with the second movable complex coating sleeve pipe 10, are the Spielpassung assembling mode; Promptly the 4th gear 13, the 3rd gear 11 are fixed on the second movable complex coating sleeve pipe 10, and the second movable complex coating sleeve pipe 10 is assembled on the auxiliary axis 12 with Spielpassung,
On the basis of technique scheme, the primer of described each movable complex coating sleeve pipe is made by the effective nodular cast iron of corrosion reaction.
On the basis of technique scheme, described each movable complex coating sleeve pipe is that critical operating conditions is the movable complex coating sleeve pipe of 300MPam/s.The movable complex coating sleeve pipe of the critical operating conditions of this kind can obtain in the following manner: the primer of movable sleeve pipe is made by the effective nodular cast iron of corrosion reaction, and employing is to the complex coating technology and the heating in vacuum oil impregnate technology of lubricating layer, the most critical operating conditions of sleeve pipe is accomplished 300MPam/s from 9.8MPam/s, improves wear resistance.
The utlity model has following advantage:
(1) for the increase of the gear segment that increases along with velocity ratio, do not increase the rotation number of axle, but done 2 axis structures, and adopt and to carry out the axial increase mode of the differential gear segment that rotatablely moves with axle, finally reduce the bulking value of retarder.
(2) transmission shaft of 2 axis forms is assembled with Spielpassung with the movable sleeve pipe that is fixed on gear, realized soft gear engagement, finally reduce the vibration and noise of retarder.
(3) utilize moment to amplify and the Lever type principle, the reasonable distribution velocity ratio: the little front end velocity ratio of torque is done greatly, and the velocity ratio of the load section that torque is big is no more than 2; The final starting torque that reduces, the stress of minimizing output gear teeth reduces module and width.
(4) primer of movable sleeve pipe is made by the effective nodular cast iron of corrosion reaction, and employing is to the complex coating technology and the heating in vacuum oil impregnate technology of lubricating layer, the most critical operating conditions of sleeve pipe is accomplished 300MPam/s from 9.8MPam/s, improves wear resistance.
(5) keep the column gear transmission mode, and when realizing same velocity ratio and torque, bulking value and power are few, vibration is little, noise is low, reliability and long, simple in structure and easy making of life-span.
(6) have with the fixing movable sleeve pipe of gear and separate,, thereby improve the structure of gear meshing characteristic with the Spielpassung assembling with axle.
The utility model will connect the input end one-level gear of motor and the driven gear of output terminal is fixed on parallel axes, and all the other gears are separated with sleeve pipe with axle carry out differential motion, flexibly mesh with Spielpassung, and the reduction speed ratio equalization is assigned in every transmission key element, utilize the Lever type moment amplification principle of relativity to reduce the starting torque of retarder, improved starting characteristic, based on this technology, we just can make and use differential Lever type two axis retarders, coaxial line retarder, horizontal retarder, miniature reducer, differential lever-type hoist.
Below elaborate the foregoing invention purpose and realize approach:
-weight and volume in order to reduce retarder, rely on differential rotation principle and Lever type power transmission principle, for the gear engagement that the increase that solves with velocity ratio increases is arranged, adopt to increase the number of axle and by the method that radially adds gearwheel, and fixed axis and by axial expansion gear engagement with diaxon.
-in order to reduce vibration and noise, realizing that the subtracting of Spielpassung between axle and the gear sleeve pipe closed, the axle pivot point place of diaxon uses self-aligning bearing, the influence that final gear engagement is received a parallelism error less.
In-reliability and life-span, contact the contact that realizes between the transmission key element with the rolling of movable sleeve pipe, and sleeve pipe is carried out the rerum natura treatment effect reduce friction in order to guarantee retarder.
1) adopts differential rotatablely moving and Lever type power transmission principle.
1. at the main transmission key element-gear of differential Lever type retarder, that carries out different revolutions on running shaft differentially rotatablely moves and passes on transmission.
The differential effect that rotatablely moves
● improve the engagement between the transmission key element and realize the slyness of retarder transmission.
● the transmission by differential rotation is passed on, and improves starting characteristic.
● by the differential realization that rotatablely moves, can guarantee the reliability of transmission key element and prolong the life-span.
2. adopt lever principle, realize the slyness that moment is amplified.
Adopt following principle: make the power that every fulcrum acted on the lever, avoid rising and equally distributed principle rapidly; On lever, choose fulcrum, with regard to the principle of the square amplification effect that can obtain relativity under the same power.
● the moment of torsion equalization of output terminal is assigned to each transmission key element, thereby has relatively reduced the starting torque of retarder.
● reduce inertial force, reduce the power at gear engagement place.
2) on gear engagement, reduce the velocity ratio of output terminal, thereby reduce the stress of the output gear gear teeth and the size of dwindling gear.
When output shaft bears under the same external force, to the stress analysis that gear tooth acted on.
Application example: the follower of 100HP elevator retarder
Load-up condition-elevator power P=2700Kg
Lifting-speed U=2.3m/s
Drum diameter D=1500mm
Output shaft condition d=180mm
Keyway area 240mm * 50mm
Tangential force F in the axle effect
F·d=P·D
F·180=2700·1500
So, to the specific pressure of keyway effect be;
When the modulus m=12 of the follower of master gear retarder (A=1000mm), gear width B=240mm, the stress of respectively distinguishing of the follower gear teeth is following (referring to Fig. 2);
One district-σ
e=1550Mpa
Two districts-σ
e=863Mpa
Three districts-σ
e=395Mpa
Four districts-σ
e=173Mpa
When the modulus m=8 of the follower of differential Lever type retarder (A=300mm), gear width B=120mm, the stress of respectively distinguishing of the follower gear teeth is following (referring to Fig. 3);
Tangential force 22.5t
One district-σ
e=1230Mpa
Two districts-σ
e=412Mpa
Three districts-σ
e=138Mpa
The reason that reduces stress value is: if reduce velocity ratio, when output shaft bears same moment of torsion, along with reducing of tooth radius, just reduce in the moment of gear tooth effect.
3) utilize moment of torsion to offset effect, reduced the diameter of axle.
As shown in Figure 4, in the moment of axle dangerous section
● the moment of torsion on axle
N: to the power (Kg) of axle effect
N: the rotation number (rpm) of axle
● at the resultant bending moment of dangerous section
M
x, M
y: in the vertical surface of dangerous section and the moment of flexure on the horizontal plane
● at the conversion square of dangerous section
k
1, k
2: kinetic coefficient
-calculate at the diameter of axle of dangerous section
[σ]
1: the moment of flexure allowable stress Pa that presses shaft material
Axle in A-B section and C-D section only is subjected to moment of flexure, and is not subjected to moment of torsion,
So
The diameter of axle that is not subjected to moment of torsion is d
1, d then
1<d.
4) improve the gear engagement quality, and reduce vibration and noise.
At gear-driven vibration and noise, main relevant with the gear meshing state.The quality of gear engagement is relevant with the making precision of each gear, simultaneously also with the gear installation shaft between the mutual alignment precision very relevant.
Non-parallel degree error is as follows to The noise between the axle;
Shaft declivity is to the influence of sound press (dB)
1. at the gear sleeve pipe of differential Lever type retarder and axle, by Spielpassung, i.e. h
6, g
6, f
7, e
8, d
9Come combination, and adjust the parallelism error of axle, therefore can improve the gear meshing quality.
2. the pivot point of diaxon is as self-aligning spherical bearing fulcrum, and therefore the inclination of axle is adjusted in 2 °~5 °, and improves the gear engagement quality, and reduces vibration and noise.
5) utilize movable sleeve tubular construction and rerum natura effect, reduce the sliding friction torque between sleeve pipe and the axle.
1. realize the relative differential motion of sleeve pipe, reduce friction coefficient and friction torque to axle journal.
The peripheral velocity of axle is V
1, the linear speed of sleeve pipe is V
2
Friction factor when sleeve pipe carries out differential motion to axle is μ '
Friction factor when sleeve pipe is fixed is μ
V
2Be worth greatly more, this value is more little.
Because of V in differential Lever type retarder
2>V
1, μ ' is less than μ.
If the fulcrum radius is R, the diameter of axle is d, then
When sleeve pipe did not rotate, the friction torque at fulcrum place was
∴M
1<M
2
2. utilize the rerum natura effect, reduce the sliding friction torque between sleeve pipe and the axle.
Gear sleeve pipe at differential Lever type retarder with axle is, according to the movable sleeve tubular construction, during the reduction sliding friction torque, sleeve pipe is used complex coating technology and heating in vacuum oil impregnate technology and reduced friction factor, therefore reduce sleeve pipe and the wearing and tearing of axle and the reliability and the life-span of prolongation retarder.
Complex coating technology effect, referring to Fig. 5,
● significantly reduce friction factor.
Be 0.0075 under the lubricating condition
● increase critical operating conditions.
P
max?40MPa
V
max?6m/s
P·V=40MPa·6m/s=240Mpa·m/s
● stop temperature to rise.
Because the complex coating technology was compared than in the past, and operating temperature has been reduced by 130 ℃.
● improve wear resistance, significantly life-saving.
Concrete practise area
1, combines with the miniature and micro-machine of 0.8W~45W, be introduced into fields such as automation, automobile making, daily product production.
2, combine with the power type motor, can be applied to various fields such as the large-scale elevator haulage device of colliery, mine industrial department and transmission device and light industry, diet department.
The retarder in colliery, mine, it is big generally to export torque, when the PV at movable sleeve pipe pivot point place 〉=240MPam/s (as Fig. 6), utilizes Needle bearing for movable sleeve pipe, and separates output shaft, and employing can be born the very structure of high pulling torque.
3, utilize the noise and vibration characteristics seldom of differential Lever type retarder, make without worm gearing at the building machinery of elevator and tower crane etc., and extensively adopted differential Lever type retarder, winch.
As shown in Figure 6, when movable complex coating sleeve portion reaches PV 〉=240MPam/s when above, adopt the structure of Fig. 6 preferable, the differential Lever type retarder shown in Fig. 6 comprises shell 17, it is characterized in that:
The 3rd 15 left ends are installed on shell 17 left side walls, and and left side wall between be provided with two row spheric roller bearings,
Second 12 right-hand member is installed on shell 17 right side walls, and and right side wall between also be provided with two row spheric roller bearings,
The 3rd 15 is coaxial with second 12 and be connected by two row spheric roller bearings and bearing support 13,
Be arranged in parallel with output shaft 1, input shaft 8 for the 3rd 15, second 12, and by the plurality of gears transmission.
On the basis of technique scheme, described plurality of gears comprises:
The part that output shaft 1 is positioned at shell 17 is provided with output gear 2,
The part that input shaft 8 is positioned at shell 17 is provided with the 5th gear 5, the 4th gear 7 and input gear 9 from left to right successively,
The 5th gear 5, the 4th gear 7 and 8 of input shafts are provided with Needle bearing 6,
The part that is positioned at shell 17 for the 3rd 15 is provided with the 7th gear 18, the 6th gear 16 from left to right successively,
Part in second 12 is provided with the 3rd gear 14, second gear 10 from left to right successively,
The 3rd gear 14, second gear 10 and second 12 are provided with movable complex coating sleeve pipe 11,
The 5th gear 5 and 16 engagements of the 6th gear,
The 4th gear 7 and 14 engagements of the 3rd gear,
Claims (5)
1. a differential Lever type retarder comprises shell (17), it is characterized in that:
Output shaft (1) is installed on the left side wall of shell (17), and is provided with first ball bearing (2) between output shaft (1) and left side wall,
Input shaft (8) is installed on the right side wall of shell (17), and is provided with another between input shaft (8) and right side wall and organizes first ball bearing (2),
Output shaft (1) is coaxial with input shaft (8), and the two connects by link,
Be provided with second ball bearing (4) between output shaft (1) and link,
Be provided with the 3rd ball bearing (18) between input shaft (8) and link;
The same shells in two ends (17) of auxiliary axis (12) connect, and auxiliary axis (12) is parallel to output shaft (1) and input shaft (8);
Pass through the plurality of gears transmission between auxiliary axis (12) and output shaft (1), the input shaft (8).
2. differential Lever type retarder as claimed in claim 1 is characterized in that described plurality of gears comprises:
The part that output shaft (1) is positioned at shell (17) is provided with output gear (3),
The part that input shaft (8) is positioned at shell (17) is provided with first gear (5), second gear (7) and input gear (9) from left to right successively,
Be provided with Needle bearing (6) between first gear (5), second gear (7) and input shaft (8),
The part that auxiliary axis (12) is positioned at shell (17) is provided with the 5th gear (15), the 6th gear (16), the 4th gear (13), the 3rd gear (11) from left to right successively,
Be provided with the 3rd movable complex coating sleeve pipe (14) between the 5th gear (15), the 6th gear (16) and auxiliary axis (12),
Be provided with the second movable complex coating sleeve pipe (10) between the 4th gear (13), the 3rd gear (11) and auxiliary axis (12),
Output gear (3) and the 5th gear (15) engagement,
First gear (5) and the 6th gear (16) engagement,
Second gear (7) and the 4th gear (13) engagement,
Input gear (9) and the 3rd gear (11) engagement.
3. differential Lever type retarder as claimed in claim 2, it is characterized in that: the primer of described each movable complex coating sleeve pipe is made by the effective nodular cast iron of corrosion reaction, and the critical operating conditions of each movable complex coating sleeve pipe is 300MPam/s.
4. differential Lever type retarder as claimed in claim 1 or 2 is characterized in that: have with the fixing movable sleeve pipe of gear and separate with axle, with the Spielpassung assembling, thereby improve the structure of gear meshing characteristic.
5. differential Lever type retarder as claimed in claim 2, it is characterized in that: the 5th gear (15), the 6th gear (16) are fixed on the 3rd movable complex coating sleeve pipe (14), the 3rd movable complex coating sleeve pipe (14) is assembled on the auxiliary axis (12) with Spielpassung
The 4th gear (13), the 3rd gear (11) are fixed on the second movable complex coating sleeve pipe (10), and the second movable complex coating sleeve pipe (10) is assembled on the auxiliary axis (12) with Spielpassung.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KP60309 | 2009-06-26 | ||
KPKP-09-603 | 2009-06-26 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN201714914U true CN201714914U (en) | 2011-01-19 |
Family
ID=43386019
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN2010202366518U Expired - Fee Related CN201714914U (en) | 2009-06-26 | 2010-06-25 | Differential lever-type speed reducer |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN201714914U (en) |
WO (1) | WO2010149071A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20170276214A1 (en) * | 2016-03-25 | 2017-09-28 | Jerry M. Cockrell | Split frame gearbox |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2739331A1 (en) * | 1977-09-01 | 1979-03-15 | Lucke Apparatebau | SPUR CLUTCH |
CN87214406U (en) * | 1987-10-16 | 1988-10-12 | 第一汽车制造厂长春齿轮分厂 | Fully-synchronized five-gear speed-variator for light vehicles |
CN87205239U (en) * | 1987-11-19 | 1988-08-03 | 李林 | Coaxial dual gear reducer |
CN1037024A (en) * | 1988-04-22 | 1989-11-08 | 李林 | Coaxial two-gang gear reducer |
ES2012680A6 (en) * | 1989-03-06 | 1990-04-01 | Fenollar Manrique Francisco | Speed reducer. |
-
2010
- 2010-06-25 CN CN2010202366518U patent/CN201714914U/en not_active Expired - Fee Related
- 2010-06-25 WO PCT/CN2010/074442 patent/WO2010149071A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
WO2010149071A1 (en) | 2010-12-29 |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110119 Termination date: 20120625 |