CN201713549U - Automatic heating and feeding device for hot heading ball billet of wind power steel ball - Google Patents
Automatic heating and feeding device for hot heading ball billet of wind power steel ball Download PDFInfo
- Publication number
- CN201713549U CN201713549U CN2010201604932U CN201020160493U CN201713549U CN 201713549 U CN201713549 U CN 201713549U CN 2010201604932 U CN2010201604932 U CN 2010201604932U CN 201020160493 U CN201020160493 U CN 201020160493U CN 201713549 U CN201713549 U CN 201713549U
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- heating
- automatic
- feeding
- conveyor belt
- wind power
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Abstract
The utility model relates to an automatic heating and feeding device for a hot heading ball billet of a wind power steel ball, comprising an automatic heating mechanism and an automatic feeding mechanism, wherein the automatic heating mechanism comprises an intermediate-frequency heating furnace with three heating intervals; the three heating intervals are connected through a heating conveyor belt; the automatic feeding mechanism comprises a storage frame and a feeding conveyor belt arranged below the storage frame; the feeding conveyor belt is connected with the heating conveyor belt in the automatic heating mechanism; and the storage frame is provided with a pushing cylinder for pushing the materials in the feeding conveyor belt. When the automatic heating and feeding device works, the heating conveyor belt at the tail end of the automatic heating mechanism is connected with a feed hole of a cold header, the materials drop on the feeding conveyor belt through the pushing cylinder, so as to enter the heating conveyor belt which is connected with the feeding conveyor belt, and the materials enter the cold header for hot heading after uniform heating by the three heating intervals of the intermediate-frequency heating furnace. The utility model has the advantages that the automatic operating mode is realized, the degree of automation of the material hot heading of the wind power steel ball is improved, and the labor intensity of the workers is reduced.
Description
Technical field
The utility model relates to a kind of wind power steel ball hot-blocking blank automatic heating and feeding device, particularly a kind of wind power steel ball hot-blocking blank automatic heating and feeding device that reduces labor strength, increases work efficiency.
Background technology
Because wind-powered electricity generation special-purpose steel ball specification is bigger, be subjected to the limitation of the work range of cold pier equipment, lean on cold working not satisfy the requirement of big gauge ball lattice, and present state-of-the art wind-powered electricity generation special-purpose steel ball material is processed the main hot pier technology that adopts, the material heating is placed on carries out hot pier in the cold headers.In actual production and operating process because heating and feeding can not continuity, make productive efficiency can not get raising all the time.Heat is upset and is added man-hour, will be put into the heat steel of upsetting in the annealing furnace on equipment next door and heat in advance earlier, owing to be subjected to the power and the volumetrical influence of process furnace, the quantity of material of each heating be subjected to certain restriction, and every batch of material is very long heat-up time, nearly more than 1 hour.After treating that material is heated to temperature; open cold headers this moment; then; pass through the clamp special tool by the number people; feeding port with the equipment that pinches of one one of the material in the process furnace; among the process, the feeding time between material and the material is at full stretch, to satisfy the requirement of working continuously of equipment; if feeding is untimely or phenomenons such as fracture occur; vexed car will take place in cold headers, and mould will be scrapped, and equipment a series of work such as overhauls with shutdown; usage ratio of equipment is lower; after the materials processing of every batch of heating is intact, primary device need be stopped, the heating of wait next batch material is finished.The entire job process, labor intensity of operating personnel increases, and production efficiency is low, the production cost height, and touch operator easily in the gripping hot material process, potential safety hazard is bigger.
The utility model content
The technical problems to be solved in the utility model provides a kind of wind power steel ball hot-blocking blank automatic heating and feeding device that reduces labor strength, increases work efficiency.
For solving the problems of the technologies described above, the technical solution of the utility model is: a kind of wind power steel ball hot-blocking blank automatic heating and feeding device, comprise the cold headers opening for feed, its innovative point is: also comprise an automatic heating arrangements, this automatic heating arrangements comprises the heating in medium frequency stove with three heating intervals, connects by a heated belt between these three heating intervals; The feeding travelling belt that one automatic feed mechanism, this automatic feed mechanism comprise storage rack and be located at storage rack below, the feeding travelling belt is connected with heated belt in the automatic heating arrangements, and storage rack is provided with the pusher cylinder that material is pushed the feeding travelling belt.
Further, described automatic feed mechanism also comprise be located at feeding travelling belt end first near switch, this is connected with the pusher cylinder by programmable control system near switch; Be provided with second near switch at the cold headers opening for feed, this second is connected by the drive-motor of programmable control system with the feeding travelling belt near switch.
Advantage of the present utility model is: during work, automatically the heated belt of heating arrangements end inserts the feeding port of cold headers, material is fallen on the feeding travelling belt by the pusher cylinder, thereby enter the heated belt that is connected with the feeding travelling belt, behind three heating interval even heating of heating in medium frequency stove, enter cold headers and carry out hot pier.This automatic heating and feeding device is by various detection sensing devices, take the time variable control means, realize continuous feeding, heating, a series of action such as charging, realized the automated job pattern, improved the hot rammer automated job of wind-powered electricity generation steel ball material degree, reduced working strength of workers, improved production efficiency, the usefulness of equipment is increased dramatically, and simultaneously, has reduced the generation that causes vexed car because of under feeding or interrupted phenomenon, breakdown rate effectively reduces, improve the work-ing life of mould, power consumption reduces, and effectively reduces production cost, has improved the utilization ratio of material.
Description of drawings
Accompanying drawing is the utility model wind power steel ball hot-blocking blank automatic heating and feeding device structural representation.
Embodiment
As shown in drawings, comprise heating in medium frequency stove 1, heated belt 2, feeding travelling belt 3, drive-motor 4, storage rack 5, pusher cylinder 6, first near switch 7, second near switch 8.
Automatically heating arrangements comprises the heating in medium frequency stove 1 with three heating intervals; this heating in medium frequency stove 1 can be set at 600KW, 900KW, three kinds of specification power of 1550KW are regulated automatically; to satisfy the Heating temperature requirement of different size material fabircated shapes; each specification power has first district, second district, the three grades of heating intervals in the 3rd district; with the harmony of protecting materials portion's heating within it, guarantee each position temperature unanimity of material.These three heating intervals connect by heated belt 2, and the end of heated belt 2 inserts the opening for feed of cold headers.
Automatic feed mechanism comprise feeding travelling belt 3, drive-motor 4, storage rack 5, pusher cylinder 6, first near switch 7, second near switch 8, feeding travelling belt 3 is located at the place ahead of automatic heating arrangements, drive by drive-motor 4, and be connected with heated belt 2 front ends.Storage rack 5 is located at feeding travelling belt 3 tops, by pusher cylinder 6 material is pushed on the feeding travelling belt 3.Second is located at the cold headers opening for feed near switch 8, be connected with the drive-motor 4 of feeding travelling belt 3 by programmable logic controller, when opening for feed is not found material, 4 work of control drive-motor, in time material is sent into automatic heating arrangements, first is located at feeding travelling belt 3 ends near switch 7, it is connected with pusher cylinder 6 by programmable control system, when feeding travelling belt 3 ends do not have material to enter heated belt 2, programmable control system control pusher cylinder 6 carries out the pusher action once more, carry out hot pier so that will send into cold headers, avoid causing the generation of vexed car because of under feeding or interrupted phenomenon through the material of heating.Feeding travelling belt 3 also can drive roller by chain drive by drive-motor and rotate replacement, and material places on the roller, moves forward under the rotary action of roller.
During use, pusher cylinder 6 pushes feeding travelling belt 3 with material, is sent on the heated belt 2 by feeding travelling belt 3, behind three heating interval even heating of heating in medium frequency stove 1, enters cold headers and carries out hot pier.
Claims (2)
1. wind power steel ball hot-blocking blank automatic heating and feeding device, comprise the cold headers opening for feed, it is characterized in that: also comprise an automatic heating arrangements, this automatic heating arrangements comprises the heating in medium frequency stove with three heating intervals, connects by a heated belt between these three heating intervals; The feeding travelling belt that one automatic feed mechanism, this automatic feed mechanism comprise storage rack and be located at storage rack below, the feeding travelling belt is connected with heated belt in the automatic heating arrangements, and storage rack is provided with the pusher cylinder that material is pushed the feeding travelling belt.
2. wind power steel ball hot-blocking blank automatic heating and feeding device according to claim 1, it is characterized in that: described automatic feed mechanism also comprise be located at feeding travelling belt end first near switch, this is connected with the pusher cylinder by programmable control system near switch; Be provided with second near switch at the cold headers opening for feed, this second is connected by the drive-motor of programmable control system with the feeding travelling belt near switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201604932U CN201713549U (en) | 2010-04-16 | 2010-04-16 | Automatic heating and feeding device for hot heading ball billet of wind power steel ball |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201604932U CN201713549U (en) | 2010-04-16 | 2010-04-16 | Automatic heating and feeding device for hot heading ball billet of wind power steel ball |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201713549U true CN201713549U (en) | 2011-01-19 |
Family
ID=43459549
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201604932U Expired - Fee Related CN201713549U (en) | 2010-04-16 | 2010-04-16 | Automatic heating and feeding device for hot heading ball billet of wind power steel ball |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201713549U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102442522A (en) * | 2011-09-20 | 2012-05-09 | 芜湖精锋园林机械科技有限公司 | Continuous feeding device |
| CN102500635A (en) * | 2011-10-11 | 2012-06-20 | 福建工程学院 | Magnesium alloy heating and forming process and magnesium alloy heating and feeding channel |
| CN102778853A (en) * | 2012-07-10 | 2012-11-14 | 东华大学 | Single chip computer control-based automatic steel shifting and feeding device |
| CN108570548A (en) * | 2018-06-28 | 2018-09-25 | 马鞍山市益丰实业集团有限公司 | A kind of automation equipment and its production method for producing abrasion-proof steel ball |
-
2010
- 2010-04-16 CN CN2010201604932U patent/CN201713549U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102442522A (en) * | 2011-09-20 | 2012-05-09 | 芜湖精锋园林机械科技有限公司 | Continuous feeding device |
| CN102500635A (en) * | 2011-10-11 | 2012-06-20 | 福建工程学院 | Magnesium alloy heating and forming process and magnesium alloy heating and feeding channel |
| CN102500635B (en) * | 2011-10-11 | 2014-11-05 | 福建工程学院 | Magnesium alloy heating and forming process and magnesium alloy heating and feeding channel |
| CN102778853A (en) * | 2012-07-10 | 2012-11-14 | 东华大学 | Single chip computer control-based automatic steel shifting and feeding device |
| CN108570548A (en) * | 2018-06-28 | 2018-09-25 | 马鞍山市益丰实业集团有限公司 | A kind of automation equipment and its production method for producing abrasion-proof steel ball |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: JIANGSU LIXING GENERAL STEEL BALL CO., LTD. Free format text: FORMER OWNER: JIANGSU LIXING STEEL BALL CO., LTD. Effective date: 20110331 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 226500 XINGYUAN AVENUE, EAST INDUSTRIAL PARK, RUGAO CITY, JIANGSU PROVINCE TO: 226500 NO. 68, XINGYUAN AVENUE, RUCHENG TOWN, RUGAO CITY, JIANGSU PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20110331 Address after: 226500, Jiangsu City, Rugao Province, such as Town Hing Yuen Road, No. 68 Patentee after: Jiangsu Lixing General Steel Ball Co., Ltd. Address before: 226500, Xingyuan Road, East Industrial Park, Rugao, Jiangsu Patentee before: Jiangsu Lixing Steel Ball Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110119 Termination date: 20180416 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |