CN201711589U - Disc shear equipment integrated with servo control system - Google Patents
Disc shear equipment integrated with servo control system Download PDFInfo
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- CN201711589U CN201711589U CN2010202592557U CN201020259255U CN201711589U CN 201711589 U CN201711589 U CN 201711589U CN 2010202592557 U CN2010202592557 U CN 2010202592557U CN 201020259255 U CN201020259255 U CN 201020259255U CN 201711589 U CN201711589 U CN 201711589U
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Abstract
The utility model provides disc shear equipment integrated with a servo control system, which is used in edge-trimming disc shear equipment. A transmission side clearance quantity adjusting motor, a transmission side overlapping quantity adjusting motor, an operation side clearance quantity adjusting motor, an operation side overlapping quantity adjusting motor and an opening degree adjusting motor all adopt servo motors provided with absolute value encoders and are controlled by the control system. A reserved line-arranging communication board, a touch screen and a central controller of the control system are connected with a servo control board connected with each adjusting motor via a servo driver; and a servo power module is connected in series with each servo driver. The absolute value encoders feed back the practical motor rotating speed value of each motor, input the practical value to the central controller, and input each adjusting value to the adjusting motors via the servo control board after the practical value is contrasted with a standard value and operated, so as to accurately adjust the clearance quantities, the overlapping quantities and the opening degree. The disc shear equipment has the advantages that the automation level is high; each process adjusting quantity of the disc shear can be once accurately positioned through the target value input by operators; and the reserved communication board connected with a line arranging system can automatically preset the process adjusting quantities according to the variety, the sheet thickness and the sheet width of the sheet strip material, which are input by the line arranging system.
Description
Technical field
The utility model relates to metallurgical technology field, particularly the strip post processing cut edge circle shear equipment of servomotor control.
Background technology
Circle shear is used widely at iron and steel and non-ferrous metal industry as the accurately continuous longitudinal shear equipment of sheet metal strip.Cut edge circle shear commonly used in the metallurgy industry is used to cut the unnecessary width in strip edge, removes edge fault, makes limit portion neat, to satisfy the width requirement of road technology down.Should consider the accurate adjustment of transmission side gap value, lap, fore side gap value, lap, opening degree to the machinery control of circle shear.Use manually and adjust, need revise repeatedly, measure, the waste plenty of time; The use common electric machine drives, because adjustable scope is very little, its precision can not be guaranteed, even error is very big.
Cut edge circle shear in the past comprises machinery control and automation control two large divisions, each adjustment amount motor of circle shear, spindle motor, stand-by motor and auxiliary hydraulic pressure action are by the switch board control that is installed in electric panel room, circle shear need be equipped with independent operating desk, cause equipment occupation space big like this, the installation distribution is many, holding wire is subject to disturb, and control realizes more loaded down with trivial details.
Summary of the invention
For overcoming the deficiencies in the prior art, goal of the invention of the present utility model is to provide a kind of integrated rotary shear equipment of servo-control system, to solve low, the use inconvenience of adjustment precision that circle shear commonly used exists, technological parameter can not directly show, the installation distribution is long to be caused being subject to disturbing, debugging waste of manpower and time, the defective of later maintenance inconvenience.
The technical solution of the utility model is: the top of girff one is equipped with by transmission side gap value adjustment motor, transmission side lap and is adjusted transmission side gap value adjusting device, the transmission side lap adjusting device that motor is controlled respectively, the side of girff one is provided with cutterhead one, cutterhead two and transmission side spindle motor, and principal axis lubrication motor one is housed in the girff one; The top of girff two is equipped with by fore side gap value adjustment motor, fore side lap and is adjusted fore side gap value adjusting device, the fore side lap adjusting device that motor is controlled respectively, the side of girff two is provided with cutterhead three, cutterhead four and fore side spindle motor, and principal axis lubrication motor two is housed in the girff two; Opening degree is housed on the workbench adjusts the opening degree adjusting device of Electric Machine Control, it is characterized in that: the transmission side gap value is adjusted motor, the fore side gap value is adjusted motor, transmission side lap adjustment motor, fore side lap adjustment motor and opening degree and adjusted the servomotor that motor all uses the band absolute value encoder, by the control system control that is integrated on the frame.
The reservation of control system is put in order line communication board, touch-screen, central controller and is connected with Servo Control Board through bus, Servo Control Board is adjusted motor and is linked to each other through servo-driver and transmission side gap value adjustment motor, fore side gap value adjustment motor, transmission side lap adjustment motor, fore side lap adjustment motor, opening degree respectively, and the servo power supply module is connected with servo-driver.
The gap value of transmission side of the present utility model, fore side, lap adjust motor and opening degree is adjusted the absolute value encoder of motor in order to feed back each motor rotational angle actual value, be input in the central controller, after the contrast of central controller and standard value, computing, each adjusted value is imported gap value, lap and opening degree through Servo Control Board adjust motor, accurately adjust gap value, lap and the opening degree of transmission side, fore side.Operations such as required location, demarcation, warning, removing are all finished on touch-screen.The spindle motor of circle shear transmission side, fore side, principal axis lubrication motor are not controlled in native system, will and put in order linear velocity coupling, synchronous by whole line coordination control.Guaranteed the independence of this control system like this, compactedness.
The utility model is considered different user demands, and the communication interface of reservation and whole wire system also can carry out the technological parameter adjustment by long-range master control operating desk.
The utility model compared with prior art has the following advantages:
1, control system is integrated on the apparatus body, and carries touch-screen and press button on the control system, saves operating desk, reduces distribution, and it is very convenient to install, use, safeguard.
2, used servomotor, can import the target process parameter on touch-screen, once located automatically, the location accurately.
3, the utility model is not controlled spindle motor and principal axis lubrication motor, guarantees independence of the present utility model, exempts from field adjustable.
4, the communication board that is connected with whole wire system of reservation, can be automatically according to the wide technology adjustment amount that presets automatically of strip material category, thickness of slab, plate of whole wire system input, the automatization level height.
Description of drawings
Fig. 1 is the utility model structure diagram;
Fig. 2 is the transmission side gap value adjusting device sketch that the transmission side gap value is adjusted motor 1 control among Fig. 1;
Fig. 3 is the transmission side lap adjusting device sketch that the transmission side lap is adjusted motor 3 controls among Fig. 1;
Fig. 4 is the utility model control system annexation block diagram.
The specific embodiment
As shown in Figure 1, the top of girff 1 is equipped with by transmission side gap value adjustment motor 1, transmission side lap and is adjusted transmission side gap value adjusting device, the transmission side lap adjusting device that motor 3 is controlled respectively, the side of girff 1 is provided with cutterhead 1, cutterhead 29 and transmission side spindle motor 6, and principal axis lubrication motor 1 is housed in the girff 1; The top of girff 2 15 is equipped with by fore side gap value adjustment motor 2, fore side lap and is adjusted fore side gap value adjusting device, the fore side lap adjusting device that motor 4 is controlled respectively, the side of girff 2 15 is provided with cutterhead 3 10, cutterhead 4 11 and fore side spindle motor 7, and principal axis lubrication motor 2 49 is housed in the girff 2 15; Opening degree is housed on the workbench 20 adjusts the opening degree adjusting device of motor 5 controls, the transmission side gap value is adjusted motor 1, the fore side gap value is adjusted motor 2, transmission side lap adjustment motor 3, fore side lap adjustment motor 4 and opening degree and adjusted the servomotor that motor 5 all uses the band absolute value encoder, by control system 12 controls that are integrated on the frame 13.
The adjustment of the utility model gap value:
As shown in Figure 2, the transmission side gap value is adjusted motor 1 rotates ball-screw 26 by reduction box 23, ball-screw seat 24 is fixing, ball-screw 26 downward top wedges 27 then, the effect of wedge 27 is to make on the circle shear cutter shaft 28 drive cutterheads 1 laterally to move, laterally move that to change be the variation of gap value, spring 25 keeps going up cutter shaft 28 combines closely with girff 1, makes the angle of rotation of gap value and transmission side gap value adjustment motor 1 linear.The adjustment of fore side gap value is identical with transmission side.
The adjustment of lap:
As shown in Figure 3, the transmission side lap is adjusted motor 3 rotates worm screw 30 by reduction box 29, drive worm screw moving gear 31, moving gear 32 rotations, because moving gear 31, moving gear 32 are respectively eccentric stiffener with cutterhead 1, cutterhead 29, the rotation of moving gear 31, moving gear 32 causes the lap between cutterhead 1, the cutterhead 29 to change, and sequence number 14 is a girff one among the figure.This variation is not a linear relationship, calculates but can be derived by offset and gear diameter, speed reducing ratio.The adjustment of fore side lap is identical with transmission side.
The adjustment of opening degree:
As shown in Figure 1, opening degree is adjusted motor 5 rotates ball-screw 18 by reduction box 16 through shaft coupling 17, ball-screw 18 laterally promotes leading screw seat 19, here leading screw seat 19 is connected as a single entity with girff 1, the opening degree adjusting device of fore side and the opening degree adjusting device of transmission side are same mechanism, but the rotation direction of rolled thread thick stick 21 is opposite with leading screw 18, ball-screw 21 laterally promotes leading screw seat 22, like this, the rotation of adjusting motor 5 by opening degree makes girff 1, girff 2 15 simultaneously in opposite directions or the rightabout motion, promptly finishes the adjustment of opening degree.The angle that opening degree and opening degree adjustment motor 5 rotate is linear.
As shown in Figure 4, line communication board 33 is put in order in the reservation of control system, touch-screen 34, central controller 35 is connected with Servo Control Board 36 through bus, Servo Control Board 36 is respectively through servo-driver 38, servo-driver 39, servo-driver 40, servo-driver 41, servo-driver 42 is adjusted motor 1 with the transmission side gap value, the fore side gap value is adjusted motor 2, the transmission side lap is adjusted motor 3, the fore side lap is adjusted motor 4, opening degree is adjusted motor 5 and is linked to each other servo power supply module 37 and servo-driver 38, servo-driver 39, servo-driver 40, servo-driver 41, servo-driver 42 series connection.The signal that absolute value encoder 43,44,45,46,47 is gathered is given servo- driver 38,39,40,41,42 respectively.These signals also are used for calculating each current technology adjustment amount actual value.
The transmission side gap value is adjusted motor 1, the fore side gap value is adjusted motor 2, the transmission side lap is adjusted motor 3, the fore side lap is adjusted motor 4, the absolute value encoder that opening degree is adjusted motor 5 feeds back each motor speed actual value, be input to central controller 35, through central controller 35 and standard value contrast, after the computing, each adjusted value is coordinated control servo-driver 38 through Servo Control Board 36, servo-driver 39, servo-driver 40, servo-driver 41, servo-driver 42, and then control transmission side gap value is adjusted motor 1, the fore side gap value is adjusted motor 2, the transmission side lap is adjusted motor 3, the fore side lap is adjusted motor 4, opening degree is adjusted the rotation of motor 5, accurately adjusts transmission side, the gap value of fore side, lap and opening degree.The power supply of each servo-driver is provided by servo power supply module 37.Native system also can be as required through reserving whole line communication board 33 to connect whole wire system.
Principal axis lubrication motor 48, principal axis lubrication motor 49, transmission side spindle motor 6, fore side spindle motor 7 be not control in control system 12 of the present utility model all, reason is that spindle motor will mate with whole linear velocity at work, principal axis lubrication motor 48, principal axis lubrication motor 49, transmission side spindle motor 6, fore side spindle motor 7 are more reasonable by the control of whole line traffic control system, make that this use is novel to have independence, debugging is convenient efficient.In addition, because not with the frequency converter of principal axis lubrication motor 48, principal axis lubrication motor 49, transmission side spindle motor 6, fore side spindle motor 7, control system 12 can be accomplished very compact, save the space.
Claims (2)
1. integrated rotary shear equipment of servo-control system, the top of girff one (14) is equipped with by transmission side gap value adjustment motor (1), transmission side lap and is adjusted transmission side gap value adjusting device, the transmission side lap adjusting device that motor (3) is controlled respectively, the side of girff one (14) is provided with cutterhead one (8), cutterhead two (9) and transmission side spindle motor (6), and principal axis lubrication motor one (48) is housed in the girff one (14); The top of girff two (15) is equipped with by fore side gap value adjustment motor (2), fore side lap and is adjusted fore side gap value adjusting device, the fore side lap adjusting device that motor (4) is controlled respectively, the side of girff two (15) is provided with cutterhead three (10), cutterhead four (11) and fore side spindle motor (7), and principal axis lubrication motor two (49) is housed in the girff two (15); The opening degree adjusting device of being adjusted motor (5) control by opening degree is housed on the workbench (20), it is characterized in that: the transmission side gap value is adjusted motor (1), the fore side gap value is adjusted motor (2), transmission side lap adjustment motor (3), fore side lap adjustment motor (4) and opening degree and adjusted the servomotor that motor (5) all uses the band absolute value encoder, by control system (12) control that is integrated on the frame (13).
2. a kind of integrated rotary shear equipment of servo-control system according to claim 1, it is characterized in that: line communication board (33) is put in order in the reservation of control system (12), touch-screen (34), central controller (35) is connected with Servo Control Board (36) through bus, Servo Control Board (36) is respectively through servo-driver (38), servo-driver (39), servo-driver (40), servo-driver (41), servo-driver (42) is adjusted motor (1) with the transmission side gap value, the fore side gap value is adjusted motor (2), the transmission side lap is adjusted motor (3), the fore side lap is adjusted motor (4), opening degree is adjusted motor (5) and is linked to each other, servo power supply module (37) and servo-driver (38), servo-driver (39), servo-driver (40), servo-driver (41), servo-driver (42) series connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202592557U CN201711589U (en) | 2010-07-13 | 2010-07-13 | Disc shear equipment integrated with servo control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202592557U CN201711589U (en) | 2010-07-13 | 2010-07-13 | Disc shear equipment integrated with servo control system |
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| Publication Number | Publication Date |
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| CN201711589U true CN201711589U (en) | 2011-01-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202592557U Expired - Fee Related CN201711589U (en) | 2010-07-13 | 2010-07-13 | Disc shear equipment integrated with servo control system |
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| CN (1) | CN201711589U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101912997A (en) * | 2010-07-13 | 2010-12-15 | 襄樊市博亚机械有限公司 | Servo control system integrating rotary shear equipment |
| CN102825328A (en) * | 2011-06-17 | 2012-12-19 | 宝山钢铁股份有限公司 | Shearing control method of passive disc shear |
| CN103379977A (en) * | 2011-02-07 | 2013-10-30 | 三菱日立制铁机械株式会社 | Side trimmer |
| CN105415091A (en) * | 2015-12-11 | 2016-03-23 | 中冶连铸技术工程有限责任公司 | High-precision control method for overlap amount of disc scissors |
| CN106735599A (en) * | 2016-12-29 | 2017-05-31 | 青岛橡胶谷知识产权有限公司 | A kind of tubing edge-neatening apparatus |
| CN110640221A (en) * | 2019-10-10 | 2020-01-03 | 徐州万旭机械有限公司 | Machining burr cutting device |
| CN114192867A (en) * | 2021-12-27 | 2022-03-18 | 无锡普天铁心股份有限公司 | Shearing method of oriented silicon steel pickling disc shear |
| CN114918734A (en) * | 2022-04-13 | 2022-08-19 | 武汉科技大学 | Shearing quality detection and feedback control system and method for circle shear |
-
2010
- 2010-07-13 CN CN2010202592557U patent/CN201711589U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101912997A (en) * | 2010-07-13 | 2010-12-15 | 襄樊市博亚机械有限公司 | Servo control system integrating rotary shear equipment |
| CN103379977A (en) * | 2011-02-07 | 2013-10-30 | 三菱日立制铁机械株式会社 | Side trimmer |
| CN103379977B (en) * | 2011-02-07 | 2015-11-25 | 普锐特冶金技术日本有限公司 | Side trimmer |
| CN102825328A (en) * | 2011-06-17 | 2012-12-19 | 宝山钢铁股份有限公司 | Shearing control method of passive disc shear |
| CN102825328B (en) * | 2011-06-17 | 2014-12-24 | 宝山钢铁股份有限公司 | Shearing control method of passive disc shear |
| CN105415091A (en) * | 2015-12-11 | 2016-03-23 | 中冶连铸技术工程有限责任公司 | High-precision control method for overlap amount of disc scissors |
| CN106735599A (en) * | 2016-12-29 | 2017-05-31 | 青岛橡胶谷知识产权有限公司 | A kind of tubing edge-neatening apparatus |
| CN110640221A (en) * | 2019-10-10 | 2020-01-03 | 徐州万旭机械有限公司 | Machining burr cutting device |
| CN114192867A (en) * | 2021-12-27 | 2022-03-18 | 无锡普天铁心股份有限公司 | Shearing method of oriented silicon steel pickling disc shear |
| CN114918734A (en) * | 2022-04-13 | 2022-08-19 | 武汉科技大学 | Shearing quality detection and feedback control system and method for circle shear |
| CN114918734B (en) * | 2022-04-13 | 2024-02-02 | 武汉科技大学 | Method for using disc shear shearing quality detection and feedback control system, computer equipment, computer readable storage medium and information data processing terminal |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: XIANGYANG BOYA PRECISION INDUSTRIAL EQUIPMENTS CO. Free format text: FORMER NAME: XIANGFAN BOYA MACHINERY CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 8, 441003, Torch Hotel,, 15 Spring Garden Road, Xiangfan, Hubei Patentee after: Xiangyang Boya Precision Industrial Equipments Co.,Ltd. Address before: 8, 441003, Torch Hotel,, 15 Spring Garden Road, Xiangfan, Hubei Patentee before: Xiangfan Boya Machinery Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110119 Termination date: 20150713 |
|
| EXPY | Termination of patent right or utility model |