CN201702434U - Silicon-steel sheet shearing line - Google Patents
Silicon-steel sheet shearing line Download PDFInfo
- Publication number
- CN201702434U CN201702434U CN2010201666464U CN201020166646U CN201702434U CN 201702434 U CN201702434 U CN 201702434U CN 2010201666464 U CN2010201666464 U CN 2010201666464U CN 201020166646 U CN201020166646 U CN 201020166646U CN 201702434 U CN201702434 U CN 201702434U
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- steel sheet
- silicon steel
- shearing
- shaft seat
- oil cylinder
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Abstract
The utility model relates to the field of mechanical processing, in particular to silicon-steel sheet shearing equipment. The silicon-steel sheet shearing line comprises a stand as well as a PLC (Programmable Logic Controller) system, wherein a decoiling device, a feeding device, a shearing device and a power system are arranged on the stand, the discharge end of the decoiling device is connected with the feed end of the feeding device, and the discharge end of the feeding device is connected with the feed end of the shearing device through a guide plate; the shearing device comprises a rotary shaft seat and a shearing machine, and the shearing machine is installed on the rotary shaft seat which adopts a rotary shaft seat capable of rotating 90 degrees in a reciprocating mode; and the power system adopts a hydraulic power system comprising a hydraulic station and an oil cylinder, the oil cylinder is connected with the hydraulic station through an oil pipe, and the control input end of the hydraulic station is connected with the PLC system. by adopting the technical scheme, the silicon-steel sheet shearing line has the advantages of simple and compact structure, simple operation, high production efficiency, clear human-computer interface, steady running of the whole machine, high shearing precision and the like.
Description
Technical field
The utility model relates to field of machining, is specifically related to a kind of silicon steel sheet shearing equipment.
Background technology
Transformer is a kind of equipment commonly used, mainly contains iron core, winding, fuel tank formation.At present, the shearing equipment of making transformer core silicon steel sheet generally includes shearing machine mechanism, the shedding mechanism five big parts compositions at uncoiling mechanism, feed mechanism, V-type punch press, 45 ° of oblique angles of two relative directions.
This class shearing equipment need be provided with two shearing machines, the length that can shear silicon steel sheet is no longer than 2 meters, shear silicon steel sheet length more than 3 meters, just be difficult to finish shearing, this just limits the sheared length of silicon steel sheet, and this class shearing equipment complex structure, processing loaded down with trivial details, whole floor space is very big.
The utility model content
The purpose of this utility model is, a kind of silicon steel sheet shear line is provided, and solves the problems of the technologies described above.
The technical problem that the utility model solved can realize by the following technical solutions:
The silicon steel sheet shear line, comprise a frame, described frame is provided with decoiling equipment, pay-off, shear, dynamical system, the discharge end of decoiling equipment connects the feed end of pay-off, the discharge end of pay-off is connected by guide plate with the feed end of shear, it is characterized in that, described shear comprises that a shaft seat, is used to shear the shearing machine of silicon steel sheet, described shearing machine is installed on the described shaft seat, described shaft seat adopt can 90 ° the reciprocal shaft seats of rotation;
The silicon steel sheet shear line also comprises a PLC programmable controller system, described dynamical system adopts hydraulic power system, described hydraulic power system comprises Hydraulic Station, oil cylinder, described oil cylinder connects described Hydraulic Station by oil pipe, and the control input end of described Hydraulic Station connects described PLC programmable controller system.
The shearing oil cylinder of the driving shear action on the described shearing machine adopts described oil cylinder, and the rotational fuel tank that the driving shaft seat on the described shaft seat rotates adopts described oil cylinder, and described shearing oil cylinder is connected described Hydraulic Station with described rotational fuel tank by oil pipe.Adopt of the control of PLC programmable controller system to Hydraulic Station, simple to operate, guarantee that the silicon steel sheet shear line operates steadily, is active in one's movements, the shear precision height.
The feed direction of described pay-off becomes a rake angle with cutter on the described shearing machine.The feed direction of pay-off and the preferred 45 ° angle of the cutter on the shearing machine, and shaft seat adopts can do reciprocal 90 degree actions, can make the shearing machine that is installed in simultaneously on the shaft seat also do reciprocal 90 ° action, reach a shear like this and finish the shearing at two 45 ° of different oblique angles, realize the X-shaped shearing.A shearing machine can be finished two shearing purposes that shearing machine is same, has saved a shearing machine, makes the silicon steel sheet shear line simple and compact for structure, increased usage space, also can realize shearing purpose even shear long silicon steel sheet, the production efficiency height has reduced production cost.
Described PLC programmable controller system comprises that one is used for the touch screen computer of man-machine interaction.Operating personnel operate touch screen computer, set the operational factor of silicon steel sheet shear line various device.Operating personnel can also understand the operational factor of silicon steel sheet shear line various device by touch screen computer, and are simple to operation.
Described PLC programmable controller system connects a pressure sensor, and described pressure sensor is arranged on the described oil pipe.Pressure sensor is set is used to avoid oil pipe to damage oil pipe because of pressure is excessive.
Described PLC programmable controller system connects at least one displacement transducer, and described displacement transducer is arranged on the described guide plate.Displacement transducer sends the position signalling of silicon steel sheet to PLC programmable controller system, and PLC programmable controller system drives pay-off according to this signal, and silicon steel sheet is delivered under the shearing machine accurately, shears for shearing machine.Displacement transducer is set can improves shear precision, and the position signalling of displacement sensor can also be used as count signal, PLC programmable controller system can be according to this calculated signals shearing displacement, and then calculates output.
Described silicon steel sheet shear line also is provided with a device for discharging, and described device for discharging is two-way device for discharging, and the control input end of described two-way device for discharging connects described PLC programmable controller system.Adopt two-way device for discharging by PLC programmable controller system a certain direction discharging to be set according to the working site environment.
Beneficial effect: owing to adopted technique scheme, the utility model is simple and compact for structure, simple to operation, production efficiency is high, adopt PLC programmable controller system, man-machine interface is clear, complete machine operates steadily, reliable working performance, the shear precision advantages of higher.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the circuit diagram of the utility model PLC programmable controller system.
The specific embodiment
For technological means, creation characteristic that the utility model is realized, reach purpose with effect is easy to understand, below in conjunction with the further elaboration the utility model of concrete diagram.
With reference to Fig. 1, Fig. 2, the silicon steel sheet shear line, comprise a frame, frame is provided with decoiling equipment 11, pay-off 12, shear 2, dynamical system, the discharge end of decoiling equipment 11 connects the feed end of pay-off 12, and the discharge end of pay-off 12 is connected by guide plate 13 with the feed end of shear 2, and shear 2 comprises that a shaft seat 21, is used to shear the shearing machine 22 of silicon steel sheet, shearing machine 22 is installed on the shaft seat 21, shaft seat 21 adopt can 90 ° the reciprocal shaft seats 21 of rotation; During concrete enforcement, decoiling equipment 11 is certain distance with pay-off 12 to be placed, and keeps decoiling equipment 11 to overlap with pay-off 12 centers, and intersects with the center that shearing machine 22 is fixed a cutting tool.
The silicon steel sheet shear line comprises a PLC programmable controller system 3, a Hydraulic Station 4, oil cylinder, oil cylinder connects Hydraulic Station 4 by oil pipe, the silicon steel sheet shear line comprises that also a shearing oil cylinder 41, that is used to shear silicon steel sheet is used for the rotational fuel tank 42 that shaft seat 21 rotates, shear oil cylinder 41 and rotational fuel tank 42 and all adopt oil cylinder, shear oil cylinder 41 and be connected Hydraulic Station 4 with rotational fuel tank 42 by oil pipe, the control input end of Hydraulic Station 4 connects PLC programmable controller system 3.The feed direction of pay-off 12 becomes a rake angle with cutter on the shearing machine 22.Rake angle can adopt between 36 °~50 °.Preferred rake angle is 45 °.
PLC programmable controller system 3 comprises that one is used for the touch screen computer 31 of man-machine interaction.PLC programmable controller system 3 connects a pressure sensor 32, and pressure sensor 32 is arranged on the oil pipe.PLC programmable controller system 3 connects at least one displacement transducer 33, and displacement transducer 33 is arranged on the guide plate 13.The silicon steel sheet shear line also is provided with a device for discharging, and device for discharging is two-way device for discharging 5, and the control input end of two-way device for discharging 5 connects PLC programmable controller system 3.Adopt two-way device for discharging 5 by PLC programmable controller system 3 a certain direction discharging to be set according to the working site environment.The silicon steel sheet shear line can also be provided with a service brake device, and the service brake device connects the power end of silicon steel sheet shear line, is used for switch silicon steel sheet shear line, the more traditional hand switch of service brake device is set, and the application of force is little, and is easy to operate, as long as step on the service brake device gently, and safety and reliability.
More than show and described basic principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; that describes in the foregoing description and the specification just illustrates principle of the present utility model; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (7)
1. silicon steel sheet shear line, comprise a frame, described frame is provided with decoiling equipment, pay-off, shear, dynamical system, the discharge end of decoiling equipment connects the feed end of pay-off, the discharge end of pay-off is connected by guide plate with the feed end of shear, it is characterized in that, described shear comprises that a shaft seat, is used to shear the shearing machine of silicon steel sheet, described shearing machine is installed on the described shaft seat, described shaft seat adopt can 90 degree the reciprocal shaft seat of rotation;
The silicon steel sheet shear line also comprises a PLC programmable controller system, described dynamical system adopts hydraulic power system, described hydraulic power system comprises Hydraulic Station, oil cylinder, described oil cylinder connects described Hydraulic Station by oil pipe, and the control input end of described Hydraulic Station connects described PLC programmable controller system.
2. silicon steel sheet shear line according to claim 1, it is characterized in that: the shearing oil cylinder of the driving shear action on the described shearing machine adopts described oil cylinder, the rotational fuel tank that driving shaft seat on the described shaft seat rotates adopts described oil cylinder, and described shearing oil cylinder is connected described Hydraulic Station with described rotational fuel tank by oil pipe.
3. silicon steel sheet shear line according to claim 1 and 2 is characterized in that: described PLC programmable controller system comprises that one is used for the touch screen computer of man-machine interaction.
4. silicon steel sheet shear line according to claim 3 is characterized in that: the feed direction of described pay-off becomes a rake angle with cutter on the described shearing machine.
5. silicon steel sheet shear line according to claim 4 is characterized in that: described PLC programmable controller system connects a pressure sensor, and described pressure sensor is arranged on the described oil pipe.
6. silicon steel sheet shear line according to claim 5 is characterized in that: described PLC programmable controller system connects at least one displacement transducer, and described displacement transducer is arranged on the described guide plate.
7. silicon steel sheet shear line according to claim 6, it is characterized in that: described silicon steel sheet shear line also is provided with a device for discharging, described device for discharging is two-way device for discharging, and the control input end of described two-way device for discharging connects described PLC programmable controller system.
Priority Applications (1)
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CN2010201666464U CN201702434U (en) | 2010-04-21 | 2010-04-21 | Silicon-steel sheet shearing line |
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CN2010201666464U CN201702434U (en) | 2010-04-21 | 2010-04-21 | Silicon-steel sheet shearing line |
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CN201702434U true CN201702434U (en) | 2011-01-12 |
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CN2010201666464U Expired - Fee Related CN201702434U (en) | 2010-04-21 | 2010-04-21 | Silicon-steel sheet shearing line |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102513599A (en) * | 2011-12-26 | 2012-06-27 | 江西钱江电气有限责任公司 | Production method for reducing iron loss of silicon-steel plate for transformer |
CN102699409A (en) * | 2012-05-07 | 2012-10-03 | 厦门正黎明冶金机械有限公司 | Automatic mountain wallboard shearing machine |
CN102989916A (en) * | 2012-12-14 | 2013-03-27 | 浙江天齐电气有限公司 | Precise and rapid box feed system |
CN103878435A (en) * | 2014-03-06 | 2014-06-25 | 鞍钢股份有限公司 | Anti-collision early warning device and anti-collision early warning method for double-sided shear pinch roll hydraulic cylinder |
CN103978088A (en) * | 2014-05-26 | 2014-08-13 | 浙江恒立数控科技股份有限公司 | Metal sheet shearing machine |
CN106944660A (en) * | 2017-03-07 | 2017-07-14 | 无锡巨龙硅钢股份有限公司 | A kind of feeding shear for being used to process silicon steel sheet web-like raw material |
CN115255816A (en) * | 2022-06-30 | 2022-11-01 | 爱驰威汽车零部件(海盐)有限公司 | Cold stamping process and equipment for motor iron core |
-
2010
- 2010-04-21 CN CN2010201666464U patent/CN201702434U/en not_active Expired - Fee Related
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102513599A (en) * | 2011-12-26 | 2012-06-27 | 江西钱江电气有限责任公司 | Production method for reducing iron loss of silicon-steel plate for transformer |
CN102513599B (en) * | 2011-12-26 | 2014-09-03 | 江西亿晟电气有限责任公司 | Production method for reducing iron loss of silicon-steel plate for transformer |
CN102699409A (en) * | 2012-05-07 | 2012-10-03 | 厦门正黎明冶金机械有限公司 | Automatic mountain wallboard shearing machine |
CN102989916A (en) * | 2012-12-14 | 2013-03-27 | 浙江天齐电气有限公司 | Precise and rapid box feed system |
CN102989916B (en) * | 2012-12-14 | 2015-11-11 | 浙江天齐电气有限公司 | The accurate quick feeding system of casing |
CN103878435A (en) * | 2014-03-06 | 2014-06-25 | 鞍钢股份有限公司 | Anti-collision early warning device and anti-collision early warning method for double-sided shear pinch roll hydraulic cylinder |
CN103878435B (en) * | 2014-03-06 | 2018-01-05 | 鞍钢股份有限公司 | Anti-collision early warning device and anti-collision early warning method for double-sided shear pinch roll hydraulic cylinder |
CN103978088A (en) * | 2014-05-26 | 2014-08-13 | 浙江恒立数控科技股份有限公司 | Metal sheet shearing machine |
CN103978088B (en) * | 2014-05-26 | 2016-05-11 | 浙江恒立数控科技股份有限公司 | A kind of sheet metal cutter |
CN106944660A (en) * | 2017-03-07 | 2017-07-14 | 无锡巨龙硅钢股份有限公司 | A kind of feeding shear for being used to process silicon steel sheet web-like raw material |
CN106944660B (en) * | 2017-03-07 | 2019-10-08 | 无锡巨龙硅钢股份有限公司 | It is a kind of for processing the feeding shear of silicon steel sheet web-like raw material |
CN115255816A (en) * | 2022-06-30 | 2022-11-01 | 爱驰威汽车零部件(海盐)有限公司 | Cold stamping process and equipment for motor iron core |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110112 Termination date: 20110421 |