The utility model content
The purpose of this utility model is to provide a kind of bridge-type electromagnetic induction heater circuit of belt current instrument transformer zero voltage switch; be applied in the induction heating equipment; change the insecure problem of protective circuit to solve in the prior art at electromagnetic water heater drive circuit and load, effectively improved circuit performance.
For achieving the above object, the utility model has adopted following technical scheme.
The bridge-type electromagnetic heating circuit of belt current control zero voltage switch, comprise current transformer, bridge circuit, power electromagnet induction coil and impulse controller, the input of bridge circuit connects DC power supply, brachium pontis connects positive source on it, it is brachium pontis connection power cathode down, power coil is connected with current transformer and is inserted the output of bridge circuit, the bridge circuit wherein upper and lower bridge arm of one group or two groups output is respectively equipped with electronic switch, impulse controller is provided with the electronic switch that upper and lower bridge arm is mated in the output of two-way controlled pulse respectively, and controlled pulse output is connected with the control end of electronic switch.It is controlled that the induced signal voltage that described current transformer produces is directly inputted to impulse controller, and impulse controller is judged a condition of pulse output according to this signal voltage.
Optionally, electronic switch is IGBT (insulated gate bipolar transistor) or MOSFET (field-effect transistor) or SCRs (one-way SCR).
As improvement of the technical scheme, electronic switch is parallel with slow shake electric capacity and fly-wheel diode.
A kind of improvement as technique scheme, bridge circuit is a half-bridge mode, comprise two groups of brachium pontis and two groups of brachium pontis of forming by electric capacity with electronic switch, electronic switch in the circuit, electric capacity, fly-wheel diode, power electromagnet induction coil and current transformer can be made up of single, also can or be composed in series, can also form by a plurality of connection in series-parallel by a plurality of parallel connections.
Another kind as technique scheme improves, bridge circuit is a full-bridge mode, comprise four groups of brachium pontis with electronic switch, electronic switch in the circuit, electric capacity, fly-wheel diode, power electromagnet induction coil and current transformer can be made up of single, also can or be composed in series, can also form by a plurality of connection in series-parallel by a plurality of parallel connections.
Compared with prior art; the beneficial effects of the utility model are: adopted the bridge-type resonant circuit; make electronic switch be operated in the state of zero voltage switching; simultaneously in power output coil loop, be in series with current transformer; in conjunction with impulse controller; make circuit have fine load abnormal and close function with the power circuit abnormal protection, thereby make equipment have good operation stability and reliability.
Embodiment
Below in conjunction with specification drawings and specific embodiments the utility model is described further.
As shown in Figure 1, the electric bridge bridge arm circuit is a half-bridge mode among the embodiment one of the present utility model, circuit comprises five capacitor C 1, C2, C3, C4, C5, two electronic switch K1, K2, connect a diode D1, D2, a current transformer T1, a power electromagnet induction coil Power Coil, and impulse controller pulse control, C2, C3 series connection and in parallel with C1, connect DC power supply v+input and v-input from the C1 two ends, v+input and v-input are the DC power supply that is obtained by various single-phase civil powers or industrial three-phase alternating current rectification, the voltage that will claim the C1 two ends hereinafter is input voltage vin, C4, D1, K1 composes in parallel the last brachium pontis of electric bridge bridge arm circuit, C5, D2, K2 composes in parallel the following brachium pontis of electric bridge bridge arm circuit, from C2, between the C3 and C4, draw two outputs between the C5 respectively and be connected to the series circuit two ends that Power Coil and T1 form, pulsecontrol produces Channel A and the controlled pulse output of Channel B two-way by the circuit of relevant hardware circuit or software combined with hardware, Channel A is connected to the control end of K1, and Channel B is connected to the control end of K2.
For the ease of understanding, press the work schedule of impulse controller pulse control among the embodiment one below and further set forth the operation principle of diagram circuit.
(1) in the t0-t1 sequential, triggering K1 when Channel A has the input of signal high level opens, capacitor C 1, C2 charge to inductance Power Coil and C3, and the electric current among the inductance Power Coil rises, and the reason owing to charging causes the voltage at C3 two ends to raise simultaneously.At this moment, the voltage at K switch 2 and capacitor C 5 two ends is input voltage vin.
(2) in the t1-t2 sequential, K switch 1 is cancelled and is closed owing to driving voltage, and capacitor C 1, C2 continue inductance Power Coil and C3 are charged, and C4 is charged; At this moment, capacitor C 5 begins discharge, the discharging current of C5 also carries out positive charge to C3 and inductance Power Coil, forward current among the inductance Power Coil continues to rise, after the C5 discharge finishes, at this moment the voltage at K2 two ends equals the voltage at C5 two ends and is reduced to equal 0V, and the voltage at K1 and C4 two ends also rises to input voltage vin gradually along with fading away of C5 both end voltage so.C5 discharge off and D2 conducting, electric current among the inductance Power Coil continues charging via D2 to C3 at this moment, but the electric current among the inductance PowerCoil is on a declining curve at this moment, in D2 conduction period, impulse controller satisfies the first condition that Channel B opens, if at this moment open the purpose that K2 can reach zero voltage switching; The impulse controller circuit detects the current value in the current transformer simultaneously, when the electric current of impulse controller electric circuit inspection in current transformer no longer increases when simultaneously also being no more than predetermined coil current value, show circuit this moment and no abnormal, impulse controller also satisfies the second condition that Channel B opens; At this moment, impulse controller is opened K2; Can not satisfy if open the second condition of K2, impulse controller cuts out 2 road output control pulses at once, enters guard mode, thereby has reached the purpose of positive half cycle overcurrent or abnormal protection.
(3) in the t2-t3 sequential, because K2 opens, input voltage vin has been born at K1 and the C4 two ends of this moment, and electric current continues via D2 C3 to be charged among the inductance Power Coil, and C1 also charges to inductance Power Coil and C2, through after a while, K switch 2 continues conductings, and the electric current among the inductance Power Coil descends and when reducing to 0A, the reversing of inductance Power Coil, this moment, capacitor C 3 began inductance Power Coil is charged, and the electric current in the inductance begins negative sense to be increased.
(4) in the t3-t4 sequential, K switch 2 is cancelled and is closed owing to driving voltage, capacitor C 1, C3 continue inductance Power Coil is charged, and C5 charged, at this moment, capacitor C 4 begins discharge, the discharging current of C4 also carries out reverse charging to C2 and inductance Power Coil, electric current among the inductance Power Coil continues oppositely to rise, after the C4 discharge finishes, at this moment the voltage at K1 two ends equals the voltage at C4 two ends and is reduced to equal 0V, and the voltage at K2 and C5 two ends also rises to input voltage vin gradually along with the disappearance of C4 both end voltage so.C4 discharge off and D1 conducting, reverse current among the inductance Power Coil continues charging via D1 to C2 at this moment, but the reverse current among the inductance Power Coil is on a declining curve at this moment, in D1 conduction period, impulse controller satisfies the first condition that Channel A opens, if at this moment open the purpose that K1 can reach zero voltage switching; The impulse controller circuit detects the current value in the current transformer simultaneously, when the electric current of impulse controller electric circuit inspection in current transformer no longer increases when simultaneously also being no more than predetermined coil current value, show circuit this moment and no abnormal, impulse controller also satisfies the second condition that Channel A opens; At this moment, impulse controller is opened K1; Can not satisfy if open the second condition of K1, impulse controller cuts out output control pulse at once, enters guard mode, thereby has reached the purpose of negative half period overcurrent or abnormal protection.
(5) in the t4-t5 sequential, K switch 1 is opened, and K switch 2 and capacitor C 5 two ends reach input voltage vin.The moment of K1 conducting, inductance Power Coil continues C2 is charged, and through after a while, the current value negative sense among the inductance Power Coil reduces up to 0, and at this moment, the sense of current change among the inductance PowerCoil transfers forward flow to.
So far, entire circuit go round and begin again the circulation whole process.
As shown in Figure 2, the electric bridge bridge arm circuit is a full-bridge mode among the embodiment two of the present utility model, circuit comprises six capacitor C 1, C2, C3, C4, C5, C6, four switching device K1, K2, K3, K4, four diode D1, D2, D3, D4, a current transformer T1, a power electromagnet induction coil Power Coil, and impulse controller pulse control, connect voltage input end v+input and v-input from the C1 two ends, from C2, between the C3 and C4, draw the two ends that output is connected to power coil power coil between the C5 respectively, PowerCoil connects C4 with current transformer T1 and capacitor C 6 simultaneously, D2, K1 composes in parallel brachium pontis one, C2, D1, K3 composes in parallel brachium pontis two, C5, D3, K2 composes in parallel down brachium pontis one, C3, D4, K4 composes in parallel down brachium pontis two; Impulse controller pulse control produces Channel A and the controlled pulse output of Channel B two-way by relevant hardware circuit or hardware and software combined circuit, Channel A is connected to the control end of K1, K4, Channel B is connected to the control end of K2, K3, and current transformer T1, power inductance Power Coil, C6 are connected in series between the Bridge 2 arm.V+input and v-input are the DC power supply that is obtained by various single-phase civil powers or industrial three-phase alternating current rectification, and between v+input and v-input cross-over connection capacitor C 1, will claim the voltage at C1 two ends to be hereinafter: input voltage vin.
For the ease of understanding, press the work schedule of impulse controller among the embodiment two below and further set forth the operation principle of diagram circuit.
(1) in the t0-t1 sequential, when having high level signal to trigger, Channel A opens K switch 1, K4, capacitor C 1 couple of inductance Power Coil and capacitor C 6 are charged, electric current forward among the Power Coil rises, at this moment, the voltage at K switch 2 and capacitor C 5, K switch 3 and capacitor C 2 two ends is input voltage vin.
(2) in the t1-t2 sequential, the driving voltage that K switch 1, K4 export owing to impulse controller is cancelled and is closed, capacitor C 2, C5 continue inductance Power Coil and C6 are charged, and C3, C4 charged, electric current among the inductance Power Coil continues forward and rises, when D1, the D3 conducting then of C2, C5 discharge off, C3, C4 also charge to input voltage vin; At this moment, forward current among the inductance Power Coil is not the forward downward trend in increase, and in D1, D3 conduction period, the voltage at K2, K3 two ends is 0, impulse controller satisfies the first condition that Channel B opens, if at this moment open the purpose that K2, K3 can reach zero voltage switching; The impulse controller circuit detects the current value in the current transformer simultaneously, when the electric current of impulse controller electric circuit inspection in current transformer no longer increases when simultaneously also being no more than predetermined maximum current value, show circuit this moment and no abnormal, impulse controller also satisfies the second condition that Channel B opens; At this moment, impulse controller is opened K2, K3; Can not satisfy if open the second condition of K2, K3, impulse controller cuts out output control pulse at once, enters guard mode, thereby has reached the purpose of positive half cycle overcurrent or abnormal protection.
(3) in the t2-t3 sequential, K switch 2, K3 open, and the K switch 1 of this moment and the voltage at capacitor C 4, K switch 4 and capacitor C 3 two ends are input voltage vin, and electric current continues via D1, D3 C6 to be charged among the inductance Power Coil; Through after a while, K switch 2, K3 continue conducting, forward current among the inductance Power Coil descends and when reducing to 0A gradually, the sense of current of inductance Power Coil changes, at this moment, capacitor C 1 couple of inductance Power Coil and capacitor C 6 are carried out the negative sense charging, and the electric current among the inductance Power Coil is linear negative sense to be increased.Equally, the sense of current in the capacitor C 6 also flows for negative sense.
(4) in the t3-t4 sequential, K switch 2, K3 close, capacitor C 3, C4 continue inductance PowerCoil and C6 are carried out the negative sense charging, and C2, C5 charged, electric current among the inductance Power Coil continues negative sense and rises, when D2, the D4 conducting then of C3, C4 discharge off, C2, C5 also charge to input voltage vin; At this moment, negative current among the inductance Power Coil no longer increases and is the negative sense downward trend, and in D2, D4 conduction period, the voltage at K1, K4 two ends is 0, impulse controller satisfies the first condition that Channel B opens, if at this moment open the purpose that K1, K4 can reach zero voltage switching; The impulse controller circuit detects the current value in the current transformer simultaneously, when the electric current of impulse controller electric circuit inspection in current transformer no longer increases when simultaneously also being no more than predetermined coil current value, show circuit this moment and no abnormal, impulse controller also satisfies the second condition that Channel A opens; At this moment, impulse controller is opened K1, K4; Can not satisfy if open the second condition of K1, K4, impulse controller cuts out output control pulse at once, enters guard mode, thereby has reached the purpose of negative half period overcurrent or abnormal protection.
(5) in the t4-t5 sequential, K switch 1, K4 conducting, the voltage at K switch 2 and capacitor C 5, K switch 3 and capacitor C 2 two ends is input voltage vin.The moment of K1, K4 conducting, inductance Power Coil continues C2, C5 are charged, and through after a while, the electric current negative sense among the inductance Power Coil reduces until 0; At this moment, the sense of current among the inductance PowerCoil is changed into forward flow.
So far, entire circuit go round and begin again the circulation whole process.
The utility model can be applicable to multiple electromagnetic heater, such as the straight pipe type electromagnet water heater, the Power Coil of this circuit is wound on straight pipe outer wall, the centre is insulating barrier in addition, can in heating, make the Frequency Synchronization vibrations of water pipe, thereby obtain the ideal effect of no incrusted deposit with 5KHZ-500KHZ.
For a person skilled in the art, can obtain other various corresponding changes and distortion, and these all changes and distortion all belong to protection category of the present utility model according to structure and the principle that the utility model disclosed.