CN201678266U

CN201678266U - Drying line for EPF wallboard production

Info

Publication number: CN201678266U
Application number: CN2010201564282U
Authority: CN
Inventors: 黄品剑
Original assignee: ZHEJIANG HUANGMING NEW BUILDING MATERIALS TECHNOLOGY Co Ltd
Current assignee: ZHEJIANG HUANGMING NEW BUILDING MATERIALS TECHNOLOGY Co Ltd
Priority date: 2010-04-12
Filing date: 2010-04-12
Publication date: 2010-12-22
Anticipated expiration: 2020-04-12

Abstract

The utility model relates to a drying line for EPF wallboard production, which is used for drying operation in the production process of an EPF wallboard. The drying line comprises roller conveyors, a belt conveyor, a traveling crane and trolley conveying lines, wherein the two ends of each trolley convey line are connected with roller conveyors, and the roller conveyor at one end of each trolley convey line are positioned below the traveling crane and connected with the belt conveyor. The utility model has the advantages that the structural design is reasonable, the degree of mechanization is high. the production efficiency is greatly improved, and the maintenance is convenient at the same time.

Description

The drying line that is used for the EPF wallboard manufacture

Technical field

The utility model relates to a kind of drying line of the EPF of being used for wallboard manufacture, is used in the oven dry operation in process of production of EPF wallboard.

Background technology

The EPF wallboard is a primary raw material with agricultural wastes such as husk, straw and calcium bicarbonate, is equipped with fire retardant, modifier, produces through the plasticity extrusion process.The EPF wallboard not only can substitute solid clay brick, and reversing bakes bricks ruins ground situation, containment CO ₂Discharging, protection environment and arable land, and have characteristics such as, fire prevention thin from heavy and light, body of wall and insulation, construction are convenient, reduced investment all are better than solid clay brick at aspects such as " lightweights, energy-conservation, sharply give up, environmental protection ".With the EPF materials for wall, will effectively advance the paces of building materials industry to resource-conserving, environmentally friendly development.

The production facilities imperfection of the EPF wallboard of prior art can't form the complete mechanization pipelining of a cover, and a lot of steps still need manually to finish, and production efficiency is low.

The utility model content

Technical problem to be solved in the utility model is to overcome existing above-mentioned deficiency in the prior art, and the drying line of a kind of reasonable in design, mechanization, a kind of EPF of being used for wallboard manufacture that production efficiency is high is provided.

The utility model solves the problems of the technologies described above the technical scheme that is adopted: a kind of drying line of the EPF of being used for wallboard manufacture is characterized in that: comprise roller conveyor, band conveyor, driving, cart transport line; The two ends of cart transport line all are connected with roller conveyor, and wherein the roller conveyor of an end is positioned at the below of driving, are connected with band conveyor on this roller conveyor.

Roller conveyor described in the utility model comprises support, motor, cylinder, cylinder brush, cylinder brush axle, change speed gear box, sprocket wheel and chain; Motor is connected with change speed gear box, and change speed gear box is connected with chain; Cylinder is rotatably connected on the support, and it is connected with chain; Cylinder brush is fixed on the cylinder brush axle, and the cylinder brush axle is rotatably connected on the support, and cylinder brush contacts with cylinder; Sprocket wheel is fixed on the cylinder, and it is connected with chain.

Band conveyor described in the utility model comprises frame, electrical motor, reductor, flat belt, chain, several sprocket wheels, some holder axles and taut band axle; Shaft of motor is connected with the input shaft of reductor, is fixed with sprocket wheel on the output shaft of reductor, and this sprocket wheel is connected with chain; Some holder axles are rotatably connected on the frame side by side, are with flat belt on the holder axle; The taut band axle is rotatably connected on the frame, and the taut band axle sleeve has flat belt and is fixed with sprocket wheel, and this sprocket wheel is connected with chain.

Driving described in the utility model comprises driving framework, moving beam, lifting fork, mobile motor, lifting motor, mobile shaft, Crane Rail, steel rope, roller and hook rack; Mobile shaft is rotatably connected on the moving beam, and it is captiveed joint with roller; Roller is positioned on the Crane Rail, and Crane Rail is fixed on the driving framework; Lifting is pitched an end and is connected with moving beam, and the other end is connected with hook rack; Mobile motor and lifting motor are fixed on the moving beam, and mobile motor is connected with mobile shaft; Steel rope one end is connected with lifting motor, and the other end is connected with hook rack.

Dolly described in the utility model comprises that the cart transport line comprises trolley track and dolly, and dolly is positioned on the trolley track.

Cart transport line described in the utility model comprises two, and two cart transport line parallels are provided with.

The utility model is provided with pusher at an end of described cart transport line, and pusher cooperates with dolly.

The utility model compared with prior art has following positive effect: 1, reasonable in design; 2, level of mechanization height, production efficiency improves greatly; 3, easy to maintenance.

Description of drawings

Fig. 1 is the structural representation of the utility model embodiment.

Fig. 2 is first's structural representation of band conveyor.

Fig. 3 is the second portion structural representation of band conveyor, and first's right-hand member two-dot chain line place links together with left end two-dot chain line place of second portion.

Fig. 4 is the structural representation of Fig. 2 E-E face.

Fig. 5 is the structural representation of Fig. 3 K-K face.

Fig. 6 is the structural representation of Fig. 2 H-H face.

Fig. 7 is the structural representation of Fig. 2 F-F face.

Fig. 8 is in the structural representation of releasing orientation for the lifting fork.

Fig. 9 is in the structural representation of rounding state for the lifting fork.

Figure 10 is the construction profile scheme drawing of Fig. 8.

Figure 11 is the structural representation of hook rack.

First's structural representation of Figure 12 roller conveyor.

Figure 13 is the second portion structural representation of roller conveyor, and first's right-hand member two-dot chain line place links together with left end two-dot chain line place of second portion.

Figure 14 is the schematic side view of Figure 13.

The specific embodiment

The utility model is described in further detail below in conjunction with accompanying drawing and by embodiment.

Embodiment:

The utility model comprises roller conveyor A, band conveyor B, driving C, cart transport line D.The utility model is installed in the EPF wallboard baking room W.Band conveyor B is connected with make-up machine L.

Roller conveyor A comprises motor A1, cylinder A2, cylinder brush A3, cylinder brush axle A4, change speed gear box A5, sprocket wheel A6, chain A7, support A8 and rotating sprocket A9.

Motor A1 and change speed gear box A5 are fixed on the support A8.The rotating shaft of motor A1 is connected with the input shaft of change speed gear box A5, is fixed with sprocket wheel on the output shaft of change speed gear box A5, and this sprocket wheel is connected with chain A7.

Cylinder A2 is rotatably connected on the support A8, and the one end is fixed with sprocket wheel A6, is connected with chain A7 on sprocket wheel A6.Such cylinder A2 has many, is arrangement in parallel.

Cylinder brush axle A4 is rotatably connected on the support A8, and suit is fixed with cylinder brush A3 on cylinder brush axle A4.Cylinder brush axle A4 be positioned at cylinder A2 under, cylinder brush A3 contacts with cylinder A2.

Rotating sprocket A9 is rotatably connected on the support A8, and it is connected with chain A7, makes that chain A7 transmission is more fluent, also can regulate the degree of tightness of chain A7.

During use, the rotating shaft that motor A1 drives in the change speed gear box A5 is rotated, and change speed gear box A5 drives chain A7, and chain A7 drives sprocket wheel A6 and rotates, and sprocket wheel A6 drives cylinder A2 and rotates.Cylinder A2 drives position EPF wallboard thereon and is fed forward.Be fed forward in the process at the EPF wallboard, the EPF wallboard can stay dirt on cylinder A2, and cylinder A2 contacts with cylinder brush A3, and cylinder brush A3 brushes the dirt of cylinder A2, and cylinder brush A3 is driven by cylinder A2 and rotates simultaneously.

Roller conveyor A comprises three, is article one A1, second A2 and the 3rd A3.

Band conveyor B comprises frame B1, electrical motor B2, reductor B3, flat belt B4, chain B5, sprocket wheel B6, holder axle B7, taut band axle B8, belt adjustment frame B9.

Electrical motor B2 is fixed on the frame B1.The rotating shaft of electrical motor B2 is connected with the input shaft of reductor B3, is fixed with sprocket wheel B6 on the output shaft of reductor B3, is connected with chain B5 on the sprocket wheel B6, and this sprocket wheel B6 can be as a whole with the output shaft of reductor B3.

Holder axle B7 is many, is rotatably connected on side by side on the frame B1.Taut band axle B8 is rotatably connected on the frame B1, and it is parallel with holder axle B7, is fixedly connected with sprocket wheel B6 with pin on taut band axle B8, is connected with chain B5 on the sprocket wheel B6.Outside taut band axle B8 and holder axle B7, be with flat belt B4, flat belt B4 and taut band axle B8 closed contact.

Belt adjustment frame B9 is fixed on the frame B1, is equipped with to adjust wheel B10 and screw rod B11 on belt adjustment frame B9, adjusts on the wheel B10 and is with flat belt B4.Screw rod B11 and adjustment wheel B10 cooperate, and by rotary screw B11, adjustment wheel B10 can move up and down the elasticity with adjusting flat belt B4.

Many taut band axle B8 of present embodiment have been divided into two groups, are provided with an encapsulate rolling holder axle group B12 between two groups.

More nimble for the transmission that makes chain B5, the rotating sprocket B13 that on frame, also has been rotationally connected, rotating sprocket B13 is connected with chain B5.

During use, the input shaft that the rotating shaft of electrical motor B2 drives reductor B3 rotates, the output shaft that the input shaft of reductor B3 drives reductor B3 rotates, the output shaft of reductor B3 drives position sprocket wheel B6 thereon and rotates, this sprocket wheel B6 drives chain B5 and moves, and chain B5 drives the sprocket wheel B6 that is fixed on the taut band axle B8 and rotates, and this sprocket wheel B6 drives taut band axle B8 and rotates, taut band axle B8 drives flat belt B4 and moves, and flat belt B4 just can drive position EPF wallboard thereon and be fed forward.Holder axle B7 plays the effect of supporting EPF wallboard and flat belt B4.

Driving C comprises driving framework C1, moving beam C2, lifting fork C3, mobile motor C4, lifting motor C5, mobile shaft C6, Crane Rail C7, steel rope C8, roller C9 and hook rack C10.

Mobile shaft C6 is rotatably connected on the moving beam C2.Be fixed with roller C9 at the two ends of mobile shaft C6, roller C9 is positioned on the Crane Rail C7, and Crane Rail C7 is fixed on the driving framework C1, and driving framework C1 fixes on the ground.Roller C9 can make the form of gear, and Crane Rail C7 can make the form of tooth bar.

Mobile motor C4 is fixed on the moving beam C2, and the rotating shaft of mobile motor C4 is connected with mobile shaft C6, and mobile motor C4 can drive mobile shaft C6 and rotate.A kind of scheme of optimizing is fixed with sprocket wheel in the rotating shaft of mobile motor C4, also be fixed with sprocket wheel on mobile shaft C6, and two sprocket wheels connect transmission with chain.The another kind of scheme of optimizing is fixed with gear in the rotating shaft of mobile motor C4, also be fixed with gear on mobile shaft C6, two meshed transmission gear.

Lifting fork C3 comprises stock C31, No. two stock C32, quarter butt C33, No. two quarter butt C34, No. three quarter butt C35 and No. four quarter butt C36.The two ends of a stock C31 and No. two stock C32 all are equipped with pulley C37, a stock C31 and No. two stock C32 decussates.A quarter butt C33, No. two quarter butt C34, No. three quarter butt C35, No. four quarter butt C36 head and the tail connect into a parallelogram with turning joint, No. one quarter butt C33 is connected with turning joint C38 with No. two quarter butt C34, No. one quarter butt C33 is connected with turning joint C39 with No. four quarter butt C36, No. two quarter butt C34 is connected with turning joint C40 with No. three quarter butt C35, No. three quarter butt C35 is connected with turning joint C41 with No. four quarter butt C36, one group of opposite side that quarter butt C33 and No. three quarter butt C35 are this parallelogram, another group opposite side that No. two quarter butt C34 and No. four quarter butt C36 are this parallelogram.No. one stock C31 also is connected with No. three quarter butt C35 with a quarter butt C33 with two turning joint C42, and No. two stock C32 also is connected with No. four quarter butt C36 with No. two quarter butt C34 with two turning joint C43.

The turning joint C38 that connects a quarter butt C33 and No. two quarter butt C34 also is connected on the moving beam C2, and the turning joint C41 that connects No. three quarter butt C35 and No. four quarter butt C36 also is connected on the hook rack C10.

On moving beam C2, be fixed with upper hopper chute C11, on hook rack C10, be fixed with gliding groove C12.The pulley C37 of a stock C31 and No. two stock C32 one ends is positioned at upper hopper chute C11, and the pulley C37 of the other end is positioned at gliding groove C12.

Lifting motor C5 is fixed on the moving beam C2.In the rotating shaft of lifting motor C5, be connected with wiring device C13.The end of steel rope C8 is on wiring device C13, and the other end is fixed on the hook rack C10.

Hook rack C10 comprises shelf C101, hook C102, pipe link C103 and electromagnetic switch C104.Pipe link C103 one end is rotationally connected with hook C102, and the other end and electromagnetic switch C104 are rotationally connected.Hook C102 is rotatably connected on again on the shelf C101.Electromagnetic switch C104 is fixed on the shelf C101.

A hook rack C10 top is connected with two lifting fork C3, and two lifting fork C3 are symmetrical arranged.Such hook rack C10 and lifting fork C3 combination can be provided with many groups as required, just are provided with two groups as shown in figure 10.That is to say that two hook rack C10 are arranged in Figure 10, be connected with two lifting fork C3 on each hook rack C10.

During use, normality lower draw-bar frame C10 and lifting fork C3 are in releasing orientation.Mobile motor C4 rotates, and drives moving beam C2 and moves on to the dolly C14 top that the EPF wallboard is housed.Hook rack C10 clamps dolly C14, lifting motor C5 running, and steel rope C8 packs up, and drive lifting fork C3 and pack up, the lifting fork C3 dolly C14 that slings, mobile motor C4 rotates, and drives moving beam C2 and moves on to the appointed place.

Cart transport line D is two: cart transport line D1 and D2, two cart transport line parallels are provided with.Be provided with article one A1 and the second A2 of roller conveyor A at the two ends of cart transport line D1, also be provided with article one A1 and the 3rd A3 of roller conveyor A at the two ends of cart transport line D2.The end of cart transport line D1 is provided with pusher G1, is provided with pusher G2 at the end of cart transport line D2.Cart transport line D comprises trolley track D3 and dolly D4, and dolly D4 is positioned on the trolley track D3, and trolley track D3 and roller conveyor A intersect.Tighten solid matter at trolley track D3 and show a plurality of dolly D4.

In a certain moment in the production process, on the dolly D4 of two cart transport lines the EPF wallboard is housed all the time; Article one, A1 goes up and cart transport line D1 intersection M does not stride frame dolly D4, and with the cart transport line D2 intersection N dolly D4 of a sky that striden frame; Second A2 goes up and the cart transport line D1 intersection O dolly D4 of a sky that striden frame.The EPF wallboard is delivered to band conveyor B after coming out from make-up machine L, band conveyor B is transported to the EPF wallboard on the second A2 of roller conveyor A, and the EPF wallboard on this is positioned at simultaneously strides frame on the dolly D4 of this roller conveyor.Pusher G2 pushes the dolly D4 on second section A2, because dolly D4 strides frame on roller conveyor A, dolly D4 moves and can take away second section EPF wallboard on the A2; This dolly D4 moves the distance of a vehicle body, with left end the dolly D4 of the most close article one A1 be extruded into the M position of first section A1, the EPF wallboard that is positioned on this dolly is transported to the N position of first section A1, and is positioned on the dolly D4 of sky at this place.Pusher G1 promotes this dolly D4, and dolly D4 moves and can take away first section EPF wallboard on the A1; Dolly D4 moves the distance of a vehicle body, and the dolly D4 of right-hand member is extruded into the P place that the 3rd section A3 and cart transport line D2 intersect, and the EPF wallboard that is positioned on the dolly of P position is transported on the 3rd section A3, sends baking room W then.In this process, the EPF wallboard is dried.The dolly D4 in the 3rd section A3 sky C that driven a vehicle lifts on first section A1, continues cycle operation.

In addition, need to prove, the specific embodiment described in this specification sheets, its zero, the shape of parts, institute's title of being named etc. can be different.Allly conceive equivalence or the simple change that described structure, feature and principle are done, be included in the protection domain of the utility model patent according to the utility model patent.

Claims

1. a drying line that is used for the EPF wallboard manufacture is characterized in that: comprise roller conveyor, band conveyor, driving, cart transport line; The two ends of cart transport line all are connected with roller conveyor, and wherein the roller conveyor of an end is positioned at the below of driving, are connected with band conveyor on this roller conveyor.

2. the drying line that is used for the EPF wallboard manufacture according to claim 1 is characterized in that: described roller conveyor comprises support, motor, cylinder, cylinder brush, cylinder brush axle, change speed gear box, sprocket wheel and chain; Motor is connected with change speed gear box, and change speed gear box is connected with chain; Cylinder is rotatably connected on the support, and it is connected with chain; Cylinder brush is fixed on the cylinder brush axle, and the cylinder brush axle is rotatably connected on the support, and cylinder brush contacts with cylinder; Sprocket wheel is fixed on the cylinder, and it is connected with chain.

3. the drying line that is used for the EPF wallboard manufacture according to claim 1 is characterized in that: described band conveyor comprises frame, electrical motor, reductor, flat belt, chain, several sprocket wheels, some holder axles and taut band axle; Shaft of motor is connected with the input shaft of reductor, is fixed with sprocket wheel on the output shaft of reductor, and this sprocket wheel is connected with chain; Some holder axles are rotatably connected on the frame side by side, are with flat belt on the holder axle; The taut band axle is rotatably connected on the frame, and the taut band axle sleeve has flat belt and is fixed with sprocket wheel, and this sprocket wheel is connected with chain.

4. the drying line that is used for the EPF wallboard manufacture according to claim 1 is characterized in that: described driving comprises driving framework, moving beam, lifting fork, mobile motor, lifting motor, mobile shaft, Crane Rail, steel rope, roller and hook rack; Mobile shaft is rotatably connected on the moving beam, and it is captiveed joint with roller; Roller is positioned on the Crane Rail, and Crane Rail is fixed on the driving framework; Lifting is pitched an end and is connected with moving beam, and the other end is connected with hook rack; Mobile motor and lifting motor are fixed on the moving beam, and mobile motor is connected with mobile shaft; Steel rope one end is connected with lifting motor, and the other end is connected with hook rack.

5. the drying line that is used for the EPF wallboard manufacture according to claim 1 is characterized in that: described cart transport line comprises trolley track and dolly, and dolly is positioned on the trolley track.

6. the drying line that is used for the EPF wallboard manufacture according to claim 5 is characterized in that: described cart transport line comprises two, and two cart transport line parallels are provided with.

7. the drying line that is used for the EPF wallboard manufacture according to claim 6 is characterized in that: at described dolly

One end of travel line is provided with pusher, and pusher cooperates with dolly.