CN201669888U - Plastic uptake production line - Google Patents
Plastic uptake production line Download PDFInfo
- Publication number
- CN201669888U CN201669888U CN2010201833838U CN201020183383U CN201669888U CN 201669888 U CN201669888 U CN 201669888U CN 2010201833838 U CN2010201833838 U CN 2010201833838U CN 201020183383 U CN201020183383 U CN 201020183383U CN 201669888 U CN201669888 U CN 201669888U
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- CN
- China
- Prior art keywords
- plastic uptake
- moulding
- production line
- guide rail
- nei
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
The utility model belongs to the plastic uptake equipment technology field, relates to a plastic uptake production line, which comprises two parallel guide rails having slots on the adjacent sides; an annular conveying apparatus for conveying sheet material is respectively disposed in each slot; a heating oven, a plastic uptake forming and in-mould punching device, a hole punching device and a stacking device are disposed successively between the two guide rails; the heating oven is of circular enclosure-type, and the plastic uptake forming and in-mould punching is of one-piece structure. The utility model achieves the advantages of simple structure, high raw material utilization ratio, easy and rapid operation and high automation degree; can save electricity by above 65%; can replace product mould according to production needs; and can be applied widely.
Description
Technical field
The utility model belongs to the plastic uptake equipment technical field, refers in particular to a kind of plastic uptake production line.
Background technology
At present, the plastic uptake equipment that is used to produce container single-pieces such as cup, bowl cover, bowl, box mostly has the following disadvantages: the one, and heated oven is an open type, causes the electric energy consumption big; The 2nd, plastic uptake and die-cut substep carry out, and make complex manufacturing; The 3rd, automation degree of equipment is low; The 4th, the product type specification of producing is single.Above-mentioned deficiency causes direct labor's labour intensity big, and the purposes of equipment is little, and power consumption is big, the production cost height, and efficient is low.
The utility model content
The purpose of this utility model provides the plastic uptake production line that a kind of purposes is many, power consumption is little, production cost is low, efficient is high.
The purpose of this utility model is achieved in that
A kind of plastic uptake production line; be parallel to each other at two; a relative side has a side of the guide rail of opening to be provided with cradle; opposite side is provided with the rewinding frame; correspondence is provided with the circular conveyor that cooperates the feeding sheets raw material to use in the opening of every guide rail; between two guide rails, be disposed with heated oven by cradle to the direction of rewinding frame; plastics sucking moulding and Mo Nei blanking units and stack device; heated oven; plastics sucking moulding and Mo Nei blanking units; on the stack device; the lower part is listed in the upper and lower sides of guide rail and it moves up and down and realizes heating with oil cylinder or air cylinder driven; moulding; die-cut and pile up; be provided with first cycloconveyor belt that finished product that stack device is swept away outwards transports at the downside of stack device; described heated oven is the electrical heating baking oven; comprise baking oven and following baking oven; the lower surface sealing paste of last baking oven is combined in the upper surface of two guide rails; the upper surface sealing paste of following baking oven is combined in the lower surface of two guide rails; formation to the sheet stock between two guide rails heat about opening is arranged; sealing all around is heat insulation heat tunnel also; described plastics sucking moulding and Mo Nei blanking units are: the lower surface of dynamic model is provided with shaping mould; the inner chamber of shaping mould is communicated with the exhaust tube of vavuum pump; dynamic model or cover half that the junction of dynamic model or cover half is provided with annular seal and this place are provided with the cut-off knife that cuts sheet stock; be provided with in the hollow bulb of cover half with oil cylinder and drive the plastic cement stretching die head that cooperates moulding with dynamic model moving up and down; the hollow bulb of cover half is communicated with the air supply pipe of high-pressure pump; thermocouple cooperates the heating-up temperature of controlling heated oven with temperature control module; servomotor control feeding sheets raw material; the hydraulic pressure locked mode of ratio hydraulic valve and electronic ruler control plastics sucking moulding and Mo Nei blanking units; stretch and moulding; sweep away and be stacked on first cycloconveyor belt with the product of cylinder control stack device after moulding; the first cycloconveyor belt driven by motor, PLC chip cooperate action and the order of controlling complete machine with touch-screen.
Between upper and lower sides, plastics sucking moulding and the Mo Nei blanking units and the stack device of guide rail, be provided with the hole punched device of forming by upper die and lower die, the upper die and lower die of hole punched device all drive it with oil cylinder or cylinder and move up and down punching, and the downside of hole punched device is provided with second cycloconveyor belt that cooperates control with driven by motor, PLC chip with touch-screen.
Above-mentioned circular conveyor is: cover hangs with the chain of annular on traction wheel that drives with servomotor and driven pulley, and the upper and lower surface of chain is provided with concavo-convex, is communicated with the cooling water of circulation in concavo-convex.
The cross section of above-mentioned guide rail is U font or I shape.
The shuttling movement direction of first, second above-mentioned cycloconveyor belt is perpendicular or parallel in the shuttling movement direction of chain.
An above-mentioned cover plastics sucking moulding and the shaping mould on the Mo Nei blanking units have more than one forming cavity, and drift on the hole punched device and the drift on the stack device equate with the number of forming cavity.
But the last baking oven of above-mentioned heated oven and following baking oven drive level with cylinder respectively and move up and down to a side of guide rail or the upper and lower surface of guide rail.
The outstanding compared to existing technology advantage of the utility model is:
1, heated oven of the present utility model adopts the ring seal structure, having reduced heat outwards distributes, power saving reaches more than 65%, and baking oven adopts oil cylinder to carry out horizontal translation respectively up and down, can be conveniently to baking oven up and down and the dismounting and the maintenance of the accessory in the guide rail between the baking oven up and down;
2, plastics sucking moulding of the present utility model and Mo Nei blanking units can be realized plastic uptake and die-cut two production technologies on a covering device, adopt hydraulic pressure locked mode, hydraulic pressure die-cut simultaneously, the moulding of product the and die-cut production technology of product is simplified accurately fast, and flow process is quick;
3, the utility model adopts thermocouple, electronic ruler, the ratio hydraulic valve, measuring cells such as servomotor cooperate the heating-up temperature of controlling heated oven with temperature control module and PLC chip, plastics sucking moulding and Mo Nei blanking units, hole punched device, the sequence of movement of stack device and circular conveyor and cycloconveyor belt and stroke, the control parameter is accurate, easy to adjust, thereby save the hydraulic pressure energy consumption, simple and efficient to handle, the chain strip adoption servomotor control of circular conveyor, realize self-feeding, adjust feed length and speed arbitrarily, adopt the recirculated water cooling in the feeding error≤0.5mm, mould, improved speed of production, owing to adopt automatic feed, goods spacing≤3-6mm has improved utilization ratio of raw materials, adopts PLC control, touch screen operation, simple and efficient to handle;
4, the utility model can be changed the product mold that needs according to producing different product needed, is used for extensively.
Description of drawings
Fig. 1 is a production line principle schematic of the present utility model;
Fig. 2 is heated oven of the present utility model and near structure cutaway view thereof.
The specific embodiment
With specific embodiment the utility model is further described below, referring to Fig. 1-2:
A kind of plastic uptake production line, be parallel to each other at two, a relative side has a side of the guide rail 3 of opening to be provided with cradle 1, opposite side is provided with rewinding frame 14, correspondence is provided with the circular conveyor 5 that cooperates feeding sheets raw material 2 usefulness in the opening of every guide rail 3, between two guide rails 3, be disposed with heated oven 6 by cradle 1 to the direction of rewinding frame 14, plastics sucking moulding and Mo Nei blanking units 9 and stack device 11, heated oven 6, plastics sucking moulding and Mo Nei blanking units 9, on the stack device 11, the lower part is listed in the upper and lower sides of guide rail 3 and uses oil cylinder 8 or cylinder 31,32,33 drive it moves up and down the realization heating, moulding, die-cut and pile up, be provided with the first cycloconveyor belt 12a that finished product that stack device 11 is swept away outwards transports at the downside of stack device 11, described heated oven 6 is the electrical heating baking oven, comprise baking oven 6a and following baking oven 6b, the lower surface sealing paste of last baking oven 6a is combined in the upper surface 3a of two guide rails 3, the upper surface sealing paste of following baking oven 6b is combined in the lower surface 3b of two guide rails 3, formation to the sheet stock 2 between two guide rails 3 heat about opening is arranged, sealing all around is heat insulation heat tunnel 3c also, described plastics sucking moulding and Mo Nei blanking units 9 are: the lower surface of dynamic model 9a is provided with shaping mould, the inner chamber of shaping mould is communicated with the exhaust tube of vavuum pump, dynamic model 9a or cover half 9b that the junction of dynamic model 9a or cover half 9b is provided with annular seal 9a2 and this place are provided with the cut-off knife 9a1 that cuts sheet stock 2, be provided with in the hollow bulb of cover half 9a with oil cylinder 8 and drive the plastic cement stretching die head 9b1 that cooperates moulding with dynamic model 9a moving up and down, the hollow bulb of cover half 9b is communicated with the air supply pipe of high-pressure pump, thermocouple cooperates the heating-up temperature of controlling heated oven 6 with temperature control module, servomotor control feeding sheets raw material 2, the hydraulic pressure locked mode of ratio hydraulic valve and electronic ruler control plastics sucking moulding and Mo Nei blanking units 9, stretch and moulding, with cylinder 33 control stack devices 11 product after the moulding is swept away and is stacked on the first cycloconveyor belt 12a, the first cycloconveyor belt 12a drives with motor 12c, the PLC chip cooperates action and the order of controlling complete machine with touch-screen. the vavuum pump external member that provides vacuum forming to use in addition of control is provided by the PLC chip in addition, the hydraulic system of hydraulic pressure is provided, provide moulding and action to belong to prior art, describe in detail no longer one by one at this with the connection and the course of work of the cold gas system of gases at high pressure etc.
The utility model also has following technical characterictic:
Between upper and lower sides, plastics sucking moulding and the Mo Nei blanking units 9 of guide rail 3 and stack device 11, be provided with the hole punched device of forming by patrix 10a and counterdie 10b 10, the patrix 10a of hole punched device 10 and counterdie 10b all drive it with oil cylinder or cylinder 32 and move up and down punching, and the downside of hole punched device 10 is provided with the second cycloconveyor belt 12b with motor 12d drives, the PLC chip cooperates control with touch-screen.
Above-mentioned circular conveyor 5 is: cover hangs with the chain of annular on traction wheel 4b that drives with servomotor and driven pulley 4a, and the upper and lower surface of chain is provided with concavo-convex, is communicated with the cooling water of circulation in concavo-convex.
The cross section of above-mentioned guide rail 3 is U font or I shape.
The shuttling movement direction of above-mentioned first, second cycloconveyor belt 12a, 12b is perpendicular or parallel in the shuttling movement direction of chain.
An above-mentioned cover plastics sucking moulding and the shaping mould on the Mo Nei blanking units 9 have more than one forming cavity 6a3, and drift 10a1 on the hole punched device 10 and the drift 11 on the stack device 11 equate with the number of forming cavity 6a3.
But the last baking oven 6a of above-mentioned heated oven 9 and following baking oven 6b drive level with cylinder 31 and cylinder 7 respectively and move up and down to a side of guide rail 3 or upper and lower surface 3a, the 3b of guide rail 3.
Above-mentioned plastic uptake Production Line step is as follows:
(1) prepares: sheet stock 2 volumes are put on the cradle 1, and outer field sheet stock head is drawn on the chain of circular conveyor 5;
(2) heating: press start button, it is softening that sheet stock 2 is moved to along circular conveyor 5 by the traction of chain to be heated in the heat tunnel of heated oven;
(3) moulding and die-cut: the sheet stock 2 that is heated after softening is subjected to the traction of chain to enter plastics sucking moulding and Mo Nei blanking units 9 and stop motions, the dynamic model 9a of plastics sucking moulding and Mo Nei blanking units 9 moves down, dynamic model 9a is contacted with sheet stock 2 sealings respectively with cover half 9b, move the cooperation moulding on the plastic cement die head 9b1 of cover half 9b, vacuumize in the forming cavity 9a3 of dynamic model 9a, the sheet stock 2 that the input gases at high pressure will be heated after softening in the cover half 9b molds shape of product, dynamic model 9a move down once more with cover half 9b or dynamic model 9a on cut-off knife 9a1 cooperate and cut into the film that only has as thin as a wafer around the product that will mold and link to each other with sheet stock 2;
(4) pile up: moulding and die-cut after sheet stock 2 be subjected to the traction of chain to enter stack device 11 places to stop, the patrix 11a of stack device 11 is downward, counterdie 11b moves up, drift 11a1 separates product under the drive of cylinder 33 with sheet stock 2, product falls on the first cycloconveyor belt 12a;
(5) discharging: step (4) pile up the product that drops on the first cycloconveyor belt 12a be stacked to set quantity after, first annular carries the 12a band to begin to move, product on the first cycloconveyor belt 12a is delivered to the equipment outside and vanning, sweep away sheet stock behind the product by rolling to rewinding frame 14.
Be provided with step (4a) punching technology between step (3) and the step (4): moulding and die-cut after sheet stock 2 be subjected to the traction of chain to enter hole punched device 10 places to stop, the patrix 10a of hole punched device 10 is downward, counterdie 10b moves up, drift 10a1 is needing the position of punching to carry out punching on product under the drive of cylinder 32 or oil cylinder, and the leftover bits and pieces that punching is gone out falls to that the second cycloconveyor belt 12b goes up and take the equipment outside and the ash can of packing into out of by the second cycloconveyor belt 12b under the drive of drive motors 12b.
Claims (7)
1. plastic uptake production line; it is characterized in that: be parallel to each other at two; a relative side has a side of the guide rail of opening to be provided with cradle; opposite side is provided with the rewinding frame; correspondence is provided with the circular conveyor that cooperates the feeding sheets raw material to use in the opening of every guide rail; between two guide rails, be disposed with heated oven by cradle to the direction of rewinding frame; plastics sucking moulding and Mo Nei blanking units and stack device; heated oven; plastics sucking moulding and Mo Nei blanking units; on the stack device; the lower part is listed in the upper and lower sides of guide rail and it moves up and down and realizes heating with oil cylinder or air cylinder driven; moulding; die-cut and pile up; be provided with first cycloconveyor belt that finished product that stack device is swept away outwards transports at the downside of stack device; described heated oven is the electrical heating baking oven; comprise baking oven and following baking oven; the lower surface sealing paste of last baking oven is combined in the upper surface of two guide rails; the upper surface sealing paste of following baking oven is combined in the lower surface of two guide rails; formation to the sheet stock between two guide rails heat about opening is arranged; sealing all around is heat insulation heat tunnel also; described plastics sucking moulding and Mo Nei blanking units are: the lower surface of dynamic model is provided with shaping mould; the inner chamber of shaping mould is communicated with the exhaust tube of vavuum pump; dynamic model or cover half that the junction of dynamic model or cover half is provided with annular seal and this place are provided with the cut-off knife that cuts sheet stock; be provided with in the hollow bulb of cover half with oil cylinder and drive the plastic cement stretching die head that cooperates moulding with dynamic model moving up and down; the hollow bulb of cover half is communicated with the air supply pipe of high-pressure pump; thermocouple cooperates the heating-up temperature of controlling heated oven with temperature control module; servomotor control feeding sheets raw material; the hydraulic pressure locked mode of ratio hydraulic valve and electronic ruler control plastics sucking moulding and Mo Nei blanking units; stretch and moulding; sweep away and be stacked on first cycloconveyor belt with the product of cylinder control stack device after moulding; the first cycloconveyor belt driven by motor, PLC chip cooperate action and the order of controlling complete machine with touch-screen.
2. a kind of plastic uptake production line according to claim 1, it is characterized in that: between upper and lower sides, plastics sucking moulding and the Mo Nei blanking units and the stack device of guide rail, be provided with the hole punched device of forming by upper die and lower die, the upper die and lower die of hole punched device all drive it with oil cylinder or cylinder and move up and down punching, and the downside of hole punched device is provided with second cycloconveyor belt that cooperates control with driven by motor, PLC chip with touch-screen.
3. a kind of plastic uptake production line according to claim 1 and 2, it is characterized in that: described circular conveyor is: cover hangs with the chain of annular on traction wheel that drives with servomotor and driven pulley, the upper and lower surface of chain is provided with concavo-convex, is communicated with the cooling water of circulation in concavo-convex.
4. a kind of plastic uptake production line according to claim 1 and 2 is characterized in that: the cross section of described guide rail is U font or I shape.
5. a kind of plastic uptake production line according to claim 1 and 2 is characterized in that: the shuttling movement direction of described first, second cycloconveyor belt is perpendicular or parallel in the shuttling movement direction of chain.
6. a kind of plastic uptake production line according to claim 1 and 2, it is characterized in that: the shaping mould on a described cover plastics sucking moulding and the Mo Nei blanking units has more than one forming cavity, and drift on the hole punched device and the drift on the stack device equate with the number of forming cavity.
7. a kind of plastic uptake production line according to claim 1 and 2 is characterized in that: but the last baking oven of described heated oven and following baking oven drive level with cylinder respectively and move up and down to a side of guide rail or the upper and lower surface of guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201833838U CN201669888U (en) | 2010-05-05 | 2010-05-05 | Plastic uptake production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201833838U CN201669888U (en) | 2010-05-05 | 2010-05-05 | Plastic uptake production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201669888U true CN201669888U (en) | 2010-12-15 |
Family
ID=43327300
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201833838U Expired - Lifetime CN201669888U (en) | 2010-05-05 | 2010-05-05 | Plastic uptake production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201669888U (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102179836A (en) * | 2011-03-08 | 2011-09-14 | 永高股份有限公司 | Automatic stamping and conveying mechanism of duplex-glue black box threading hole |
| CN103273530A (en) * | 2013-05-24 | 2013-09-04 | 张军 | Trimming device of high-speed vacuum forming machine |
| CN104175541A (en) * | 2013-05-23 | 2014-12-03 | 李一波 | Vacuum forming mould of small plastic globe drawing |
| CN106003672A (en) * | 2016-07-13 | 2016-10-12 | 广西鑫深科技有限公司 | Plastic sucking molding method for automotive air conditioner air hose |
| CN106003671A (en) * | 2016-07-13 | 2016-10-12 | 广西鑫深科技有限公司 | Lightweight XPE automobile air conditioning duct machining method |
| CN106881889A (en) * | 2017-03-17 | 2017-06-23 | 杭州海纳威旅行用品有限公司 | A kind of case shell full automatic production equipment |
| CN107282787A (en) * | 2017-08-17 | 2017-10-24 | 浙江上扬商业设备科技股份有限公司 | A kind of underframe stator diel |
| CN110039749A (en) * | 2019-05-06 | 2019-07-23 | 中国农业科学院麻类研究所 | A kind of fiber crops film seedlings nursing plate press |
| CN110267793A (en) * | 2017-02-10 | 2019-09-20 | 伊马股份公司 | The station of heating thermoplastic sheet blank for thermoforming line |
| CN114619657A (en) * | 2022-01-22 | 2022-06-14 | 东莞市思纯塑胶制品有限公司 | One-time crystallization method in PLA film, crystallization mold and crystallization equipment thereof |
| CN115923099A (en) * | 2022-12-19 | 2023-04-07 | 东莞万善美耐皿制品有限公司 | Efficient energy-saving forming machine and using method thereof |
-
2010
- 2010-05-05 CN CN2010201833838U patent/CN201669888U/en not_active Expired - Lifetime
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102179836B (en) * | 2011-03-08 | 2012-09-05 | 永高股份有限公司 | Automatic stamping and conveying mechanism of duplex-glue black box threading hole |
| CN102179836A (en) * | 2011-03-08 | 2011-09-14 | 永高股份有限公司 | Automatic stamping and conveying mechanism of duplex-glue black box threading hole |
| CN104175541B (en) * | 2013-05-23 | 2019-04-19 | 李一波 | A kind of vacuum plastic-absorbing forming mould of small plastic tellurion drawing |
| CN104175541A (en) * | 2013-05-23 | 2014-12-03 | 李一波 | Vacuum forming mould of small plastic globe drawing |
| CN103273530A (en) * | 2013-05-24 | 2013-09-04 | 张军 | Trimming device of high-speed vacuum forming machine |
| CN103273530B (en) * | 2013-05-24 | 2015-01-07 | 张军 | Trimming device of high-speed vacuum forming machine |
| CN106003672A (en) * | 2016-07-13 | 2016-10-12 | 广西鑫深科技有限公司 | Plastic sucking molding method for automotive air conditioner air hose |
| CN106003671A (en) * | 2016-07-13 | 2016-10-12 | 广西鑫深科技有限公司 | Lightweight XPE automobile air conditioning duct machining method |
| CN110267793B (en) * | 2017-02-10 | 2021-10-08 | 伊马股份公司 | Station for heating thermoplastic sheet blanks for thermoforming lines |
| CN110267793A (en) * | 2017-02-10 | 2019-09-20 | 伊马股份公司 | The station of heating thermoplastic sheet blank for thermoforming line |
| US11607835B2 (en) | 2017-02-10 | 2023-03-21 | I.M.A. Industria Macchine Automatiche S.P.A In Sigla Ima S.P.A. | Station for heating thermoplastic sheet-like blanks for thermoforming lines |
| CN106881889A (en) * | 2017-03-17 | 2017-06-23 | 杭州海纳威旅行用品有限公司 | A kind of case shell full automatic production equipment |
| CN106881889B (en) * | 2017-03-17 | 2023-03-28 | 杭州海纳威旅行用品有限公司 | Full-automatic production equipment for box shell |
| CN107282787A (en) * | 2017-08-17 | 2017-10-24 | 浙江上扬商业设备科技股份有限公司 | A kind of underframe stator diel |
| CN110039749A (en) * | 2019-05-06 | 2019-07-23 | 中国农业科学院麻类研究所 | A kind of fiber crops film seedlings nursing plate press |
| CN114619657A (en) * | 2022-01-22 | 2022-06-14 | 东莞市思纯塑胶制品有限公司 | One-time crystallization method in PLA film, crystallization mold and crystallization equipment thereof |
| CN115923099A (en) * | 2022-12-19 | 2023-04-07 | 东莞万善美耐皿制品有限公司 | Efficient energy-saving forming machine and using method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20101215 Effective date of abandoning: 20130306 |
|
| RGAV | Abandon patent right to avoid regrant |