CN201669320U - Intelligent hydraulic high-speed pipe bending machine - Google Patents

Intelligent hydraulic high-speed pipe bending machine Download PDF

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Publication number
CN201669320U
CN201669320U CN2010201950371U CN201020195037U CN201669320U CN 201669320 U CN201669320 U CN 201669320U CN 2010201950371 U CN2010201950371 U CN 2010201950371U CN 201020195037 U CN201020195037 U CN 201020195037U CN 201669320 U CN201669320 U CN 201669320U
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CN
China
Prior art keywords
hydraulic
intelligent control
based intelligent
hydraulic pump
cylinder system
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Expired - Fee Related
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CN2010201950371U
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Chinese (zh)
Inventor
冯奇
龚秀芳
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Wuhan Iron and Steel Group Corp
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Wuhan Iron and Steel Group Corp
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Priority to CN2010201950371U priority Critical patent/CN201669320U/en
Application granted granted Critical
Publication of CN201669320U publication Critical patent/CN201669320U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a pipe bending machine, which discloses an intelligent hydraulic high-speed pipe bending machine. The utility model is characterized in that the intelligent hydraulic high-speed pipe bending machine comprises an intelligent control hydraulic pump, a hydraulic transmission component and a pipe bending component, wherein the intelligent control hydraulic pump comprises an oil cylinder system and a moment value input module, the output end of the intelligent control hydraulic pump is connected into the input end of the hydraulic transmission component, the output end of the hydraulic transmission component is connected with the pipe bending component, the moment value is transmitted to the oil cylinder system through the moment value input module, the oil cylinder system controls to output the hydraulic pressure corresponding to the moment value, and the output hydraulic pressure is converted into the moment through a bending executing component of the pipe bending component by the hydraulic transmission component to be exerted on a fixed pipe body. The intelligent hydraulic high-speed pipe bending machine provided by the utility model can reduce the work intensity of operators, and can convert the manual experience force transmission into the intelligent control force transmission, so the steel pipe bending is more normalized, and can more perfectly meet the requirements, the work efficiency is improved, and the utility model has the advantages of easy maintenance, simple structure, convenient manufacture, low cost and good use effect.

Description

A kind of intelligent hydraulic high speed pipe bender
Technical field
The utility model relates to a kind of pipe bender, is applied to engineering construction and engineering maintenance field.
Background technology
Advantage such as that hydraulic pipe bender has is simple in structure, cheap, be easy to carry, using in most of bend pipe occasions always, though the rotary pipe bending machine of some famous bending machine manufacturer production of intelligent numerical controls of the world, the hydraulic pipe bender product still has certain market.At present, hydraulic pipe bender or major product on the hardware ﹠ tools market of China.
There is following defective in actual applications in prior art:
Hydraulic pipe bender on the open market belongs to manual bend pipe, need the manual power transmission of people, and the power that is applied on the hydraulic pump drive link is judged with sensation by application of force personnel's experience entirely, not only make the degree of crook of steel pipe be subjected to application of force personnel's influence bigger, especially when constructing in a large number, be difficult to improve a lot on the efficiency of construction, therefore, such bending machine exists certain limitation and inconvenience in the use.
If employing electrohydraulic pipe bender, then being to make hydraulic oil of oil pump output promote the oil cylinder inner plunger after the hydraulic pump energising, producing thrust and carry out tube bending, is the process that an electric energy transforms to mechanical energy, compare with hand-hydraulic pipe bender, saved manpower greatly.But because a kind of operating voltage, output voltage of electrohydraulic pipe bender of model are all fixed, it also is a fixed numeric values that the hydraulic oil that produces is given the maximum thrust of oil cylinder, therefore, some path steel pipes outside working range can not be bent, the then brake forming at once of big footpath steel pipe, need be crooked through repeatedly promoting, operating efficiency neither be very high, especially when the steel pipe of the big footpath of bending.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of intelligent hydraulic high speed pipe bender, it has by comprising Based Intelligent Control hydraulic pump, hydraulic transmission part and bending component three big assemblies, operating personnel only need the degree according to diameter of steel tube and required bending thereof, contrast moment table finds out corresponding moment values, according to of the moment values input module input of this moment values by the Based Intelligent Control hydraulic pump, make its corresponding hydraulic pressure of output automatically, by hydraulic transmission part hydraulic drive is given bending component and acted on steel pipe, reach the characteristics of Based Intelligent Control, operation bend pipe process.
For solving the problems of the technologies described above, a kind of intelligent hydraulic high speed pipe bender that the utility model provides, it is characterized in that, comprise Based Intelligent Control hydraulic pump, hydraulic transmission part and bending component, described Based Intelligent Control hydraulic pump comprises cylinder system and moment values input module, described moment values input module is connected with described cylinder system, and Based Intelligent Control hydraulic pressure delivery side of pump inserts the input of described hydraulic transmission part; The output of described hydraulic transmission part is connected with described bending component; Described bending component includes the fixedly draw-in groove and the crooked executive item of body, and described crooked executive item can be towards being done back and forth movement by the fixing body of the draw-in groove of described bending component; Moment values passes to the cylinder system of Based Intelligent Control hydraulic pump by the moment values input module of Based Intelligent Control hydraulic pump, by output of cylinder system control Based Intelligent Control hydraulic pressure delivery side of pump and the corresponding hydraulic pressure of moment values, and by described hydraulic transmission part, convert the hydraulic pressure of the Based Intelligent Control hydraulic pump output crooked executive item by described bending component to moment, act on the body that is fixed.
Optimized technical scheme is that the moment values input module of described Based Intelligent Control hydraulic pump is that numeral shows the input dial plate.
The technical scheme that is more preferably is that described Based Intelligent Control hydraulic pump, hydraulic transmission part and bending component are linked in sequence by removable mode between the three.
Further preferred version is that described hydraulic transmission part is the hydraulic tube that two has hickey.
Technique scheme further is improved to, also comprises hand-held remote controller, described Based Intelligent Control hydraulic pump also comprises remote control signal receiving module, and described remote control signal receiving module is connected with the cylinder system of described Based Intelligent Control hydraulic pump.
Advantage of the present utility model is:
1. the utility model is by adopting the Based Intelligent Control hydraulic pump, especially have numeral and show the Based Intelligent Control hydraulic pump of importing dial plate, this Based Intelligent Control hydraulic pump and hydraulic transmission part and bending component are linked in sequence, make operating personnel only need degree according to diameter of steel tube and required bending thereof, contrast moment table finds out corresponding moment values, with of the numeral demonstration input dial plate input of this moment values from the Based Intelligent Control hydraulic pump, can export corresponding hydraulic pressure according to the moment values control of input by the cylinder system of Based Intelligent Control hydraulic pump, thereby make this device that correct moment values is acted on steel pipe and reach Based Intelligent Control, the purpose of operation bend pipe arrives required degree with more accurate with tube bending.Solved the manual bend pipe of available technology adopting, need the manual power transmission of people, and the power that is applied on the hydraulic pump drive link is judged with sensation by application of force personnel's experience entirely, not only make the degree of crook of steel pipe be subjected to application of force personnel's influence bigger, in the problem that especially when constructing in a large number, is difficult to improve a lot on the efficiency of construction.Also solved simultaneously when adopting the common electric hydraulic pipe bender, because a kind of operating voltage, output voltage of electrohydraulic pipe bender of model are all fixed, it also is a fixed numeric values that the hydraulic oil that produces is given the maximum thrust of oil cylinder, some path steel pipes outside working range can not be bent, the brake forming at once of big footpath steel pipe, need be crooked through repeatedly promoting, the problem that operating efficiency is not high.
2. the utility model adopts intelligent hydraulic control system, with automatic replacement traditional manually finish bend pipe, high speed is laborsaving; Set the replacement experience with intelligence and judge the transmission that realizes moment, accurately and reliably, and have compact conformation, simple to operate, fault is few, the advantage of reliable, conveniently moving.
3. the utility model three parts: Based Intelligent Control hydraulic pump, hydraulic transmission part and bending component, be linked in sequence by removable mode between the three, separate to each other, can freely carry out disassembly, cleaning, maintenance repair and maintenance, convenient disassembly, install simply fast, simple in structure because of it again, trouble shoot is also simpler and easy.
4. by increasing hand-held remote controller, can make transmission and the start and stop of operating personnel by hydraulic pressure in the hand-held remote controller control hydraulic pump, easy to operate intelligent strong.
5. hydraulic drive manually becomes automatically.Moment values input module and hand-held remote controller by the Based Intelligent Control hydraulic pump are controlled hydraulic drive automatically, need not personnel's manual operation, significantly reduce labour intensity, can improve 20 ~ 30 times operating efficiency.
Intelligent hydraulic high speed pipe bender provided by the utility model can reduce labor intensity of operating staff, manual experience power transmission is become the Based Intelligent Control power transmission, make tube bending more standard, more meet the requirements, bigger raising operating efficiency, be easy to safeguard, simple in structure, easy to make, cost is low, result of use good.
Description of drawings
Below in conjunction with the drawings and specific embodiments the technical solution of the utility model is further described in detail.
Fig. 1 is a general structure schematic diagram of the present utility model.
Fig. 2 is a bending component structural representation of the present utility model.
Fig. 3 is a hand-held remote controller schematic diagram of the present utility model.
Wherein, 1-Based Intelligent Control hydraulic pump, the 2-hydraulic transmission part, the 3-bending component, the 4-numeral shows input dial plate, the mould on the crooked executive item of 5-bending component, 6-steel pipe, 7-locating hole.
The specific embodiment
General structure schematic diagram of the present utility model as shown in Figure 1 as can be known, the utility model comprises three parts: Based Intelligent Control hydraulic pump 1, hydraulic transmission part 2 and bending component 3.Wherein, for the Based Intelligent Control hydraulic pump 1 preferred Based Intelligent Control hydraulic pump that adopts with moment values input module and cylinder system composition.What be more preferably is to adopt numeral to show that input dial plate 4 is as the moment values input module.For ease of operation, can also further adopt the Based Intelligent Control hydraulic pump that has hand-held remote controller.
Based Intelligent Control hydraulic pump 1 is connected with bending component 3 by hydraulic transmission part 2, for hydraulic transmission part 2, preferably adopts two to be provided with the hydraulic tube of hickey.Press drive disk assembly 2 with the hydraulic pressure transfer of certain intensity of selecting in the Based Intelligent Control hydraulic pump 1 to form to bending component 3, give 6 one power of steel pipe that are fixed on the bending component 3, realize in various degree bend pipe by the hydraulic control transmission.It is dismountable being connected between hydraulic tube and hydraulic pump 1, the bending component 3, as the hydraulic tube wearing and tearing, changes very convenient simply.
With reference to bending component structural representation of the present utility model shown in Figure 2, bending component 3 is provided with the fixedly draw-in groove of body, cooperates alignment pin by locating hole 7, and steel pipe 6 is positioned; Also be provided with the crooked executive item that to do back and forth movement towards the direction of the steel pipe of being fixed by the bending component draw-in groove 6, crooked executive item is by hydraulic transmission part 2, convert the hydraulic pressure of Based Intelligent Control hydraulic pump 1 output to moment, act on the steel pipe of being fixed by draw-in groove 6 by the mould on the crooked executive item 5.Bending component 3 is the members that directly carry out bend pipe, and the pipe of needs bending is fixed on the bending component appointed positions, and the hydraulic pressure that hydraulic pump 1 and hydraulic transmission part 2 are transmitted converts moment to and acts on the steel pipe 6, finally realizes the bending of steel pipe 6.Thus, promptly finished assembling between each assembly of the utility model.Introduce operating process of the present utility model below:
Operating personnel are according to the material of steel pipe and the degree of model and required bending thereof, contrast moment table finds out corresponding moment values size, show the action button of importing on the dial plate 4 by the numeral on the hydraulic pump body, or the action button on the hand-held remote controller as shown in Figure 3, select right instructions to import this moment values, the hydraulicdriven operation button of start-up control can carry out hydraulic drive automatically, realizes tube bending and reaches the purpose of degree of correspondence.
It should be noted last that, the above specific embodiment is only unrestricted in order to the explanation the technical solution of the utility model, although the utility model is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement the technical solution of the utility model, and not breaking away from the spirit and scope of technical solutions of the utility model, it all should be encompassed in the middle of the claim scope of the present utility model.

Claims (9)

1. intelligent hydraulic high speed pipe bender, it is characterized in that, comprise Based Intelligent Control hydraulic pump, hydraulic transmission part and bending component, described Based Intelligent Control hydraulic pump comprises cylinder system and moment values input module, described moment values input module is connected with described cylinder system, and Based Intelligent Control hydraulic pressure delivery side of pump inserts the input of described hydraulic transmission part; The output of described hydraulic transmission part is connected with described bending component; Described bending component includes the fixedly draw-in groove and the crooked executive item of body, and described crooked executive item can be towards being done back and forth movement by the fixing body of the draw-in groove of described bending component; Moment values passes to the cylinder system of Based Intelligent Control hydraulic pump by the moment values input module of Based Intelligent Control hydraulic pump, by output of cylinder system control Based Intelligent Control hydraulic pressure delivery side of pump and the corresponding hydraulic pressure of moment values, and by described hydraulic transmission part, convert the hydraulic pressure of the Based Intelligent Control hydraulic pump output crooked executive item by described bending component to moment, act on the body that is fixed.
2. a kind of intelligent hydraulic high speed pipe bender as claimed in claim 1 is characterized in that, the moment values input module of described Based Intelligent Control hydraulic pump is that numeral shows the input dial plate.
3. a kind of intelligent hydraulic high speed pipe bender as claimed in claim 1 or 2 is characterized in that described Based Intelligent Control hydraulic pump, hydraulic transmission part and bending component are linked in sequence by removable mode between the three.
4. a kind of intelligent hydraulic high speed pipe bender as claimed in claim 1 or 2 is characterized in that described hydraulic transmission part is the hydraulic tube that two has hickey.
5. a kind of intelligent hydraulic high speed pipe bender as claimed in claim 3 is characterized in that described hydraulic transmission part is the hydraulic tube that two has hickey.
6. a kind of intelligent hydraulic high speed pipe bender as claimed in claim 1 or 2, it is characterized in that, also comprise hand-held remote controller, described Based Intelligent Control hydraulic pump also comprises remote control signal receiving module, and described remote control signal receiving module is connected with the cylinder system of described Based Intelligent Control hydraulic pump.
7. a kind of intelligent hydraulic high speed pipe bender as claimed in claim 3, it is characterized in that, also comprise hand-held remote controller, described Based Intelligent Control hydraulic pump also comprises remote control signal receiving module, and described remote control signal receiving module is connected with the cylinder system of described Based Intelligent Control hydraulic pump.
8. a kind of intelligent hydraulic high speed pipe bender as claimed in claim 4, it is characterized in that, also comprise hand-held remote controller, described Based Intelligent Control hydraulic pump also comprises remote control signal receiving module, and described remote control signal receiving module is connected with the cylinder system of described Based Intelligent Control hydraulic pump.
9. a kind of intelligent hydraulic high speed pipe bender as claimed in claim 5, it is characterized in that, also comprise hand-held remote controller, described Based Intelligent Control hydraulic pump also comprises remote control signal receiving module, and described remote control signal receiving module is connected with the cylinder system of described Based Intelligent Control hydraulic pump.
CN2010201950371U 2010-05-19 2010-05-19 Intelligent hydraulic high-speed pipe bending machine Expired - Fee Related CN201669320U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010201950371U CN201669320U (en) 2010-05-19 2010-05-19 Intelligent hydraulic high-speed pipe bending machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010201950371U CN201669320U (en) 2010-05-19 2010-05-19 Intelligent hydraulic high-speed pipe bending machine

Publications (1)

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CN201669320U true CN201669320U (en) 2010-12-15

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Application Number Title Priority Date Filing Date
CN2010201950371U Expired - Fee Related CN201669320U (en) 2010-05-19 2010-05-19 Intelligent hydraulic high-speed pipe bending machine

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102357571A (en) * 2011-08-03 2012-02-22 宁波二十冶建设有限公司 Flat steel bending device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102357571A (en) * 2011-08-03 2012-02-22 宁波二十冶建设有限公司 Flat steel bending device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20101215

Termination date: 20170519