CN201665481U - Safety monitoring system of tower crane - Google Patents
Safety monitoring system of tower crane Download PDFInfo
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- CN201665481U CN201665481U CN 201020123409 CN201020123409U CN201665481U CN 201665481 U CN201665481 U CN 201665481U CN 201020123409 CN201020123409 CN 201020123409 CN 201020123409 U CN201020123409 U CN 201020123409U CN 201665481 U CN201665481 U CN 201665481U
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- tower crane
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Abstract
The utility model discloses a safety monitoring system of a tower crane, comprising a recording instrument, a monitoring center and a mobile GPRS network, wherein the recording instrument is mounted on the tower crane and used for collecting and processing various data of the tower crane and transmitting the data to the monitoring center through the mobile GPRS network; and the monitoring center collects data sent from recording instruments on different tower cranes and carries out monitoring on the tower crane. The GPRS remote communication function is introduced into the safety recording instrument, and the safety monitoring system of the tower crane provides the function of monitoring, simultaneously provides the technical possibility for deep data analysis and failure diagnosis, and can perform failure diagnosis and prediction of a tower crane so as to put the safety production on the safety protection.
Description
Technical field
The utility model relates to the tower crane safety monitoring system.
Background technology
At present, existing crane security monitoring product can be divided into the monitoring of unit local security, the monitoring of multimachine local security and crane remote security monitoring three major types.Unit local security monitor mode is used for the self-monitoring of separate unit hoisting crane, and its typical case's representative is the black box monitoring management system; It is anti-knock against each other of a tower group of planes and locality protection system that the typical case of multimachine local security monitoring uses, and adopts technology such as wireless telecommunications and digital aspect sensor; The crane remote security monitoring serves as typical case's representative with crane remote monitor and control and the intelligent maintenance system based on GPS/GPRS/GIS, has used computing machine and communication, the multinomial technology of message area.In sum, the existing domestic and international security monitoring system of hoister and the Ministry of Science and Technology mainly towards main engine plants, construction party and user, are difficult to solve difficult point problems such as the monitoring range that is brought by the unified supervision of government is big, hoisting crane model complexity, reliability requirement height, integrated management difficulty, standard range formulation in the project of grinding.Therefore, existing system with can not satisfy crane safety production supervision department of government demand in the project of grinding.
The utility model content
The purpose of this utility model is to provide the tower crane safety monitoring system, can satisfy the unified supervision of government to tower crane, overcomes the deficiencies in the prior art.
The technical scheme that realizes the utility model purpose is: the tower crane safety monitoring system, comprise recording instrument, monitoring and control centre and mobile GPRS network, recording instrument is installed on the tower crane, be used to gather and handle every data of tower crane, and data are sent to monitoring and control centre by mobile GPRS network, monitoring and control centre is collected the data that the recording instrument on the different tower cranes is sent, and tower crane is monitored.
Described recording instrument is provided with functional module, recording instrument is gathered every data of tower crane and is realized the Long-distance Control of monitoring and control centre to tower crane by functional module, and functional module comprises the anti-ECU electronic control unit of toppling of tower machine, safety in production logging modle, real time fail warning and trouble diagnosing early warning module.
Described recording instrument also is provided with GPRS module, data collection processor, trouble diagnosing treater and network communication processor; Described GPRS module adopts the SIM300 module, and recording instrument is connected to mobile GPRS network by the GPRS module; Described data collection processor adopts the F020 of Cygnal, is mainly used to from functional module acquired signal, output signal, clock input and man-machine contacts; Described trouble diagnosing treater also is the F020 that adopts Cygnal, is used for finishing faults analysis and time record function, and the data of trouble diagnosing treater are from data collection processor, and the two finishes data communication by high speed serial port; Described network communication processor adopts SM8958A, is used for cooperating the GPRS module to finish the GPRS communication function.
Described recording instrument also is provided with, SPI interface, button and telltale, SPI interface be used to hinder diagnostic processor with data storage to the SD card, button is used for recording instrument is set, telltale is used to show the parameter of various needs and Chinese operation indicating is provided.
Described monitoring and control centre comprises read-out and background data base server, read-out is used for the current operational factor of geographic position, mode of operation and any tower machine of local all the tower machines of character display tube, the background data base server is used for setting up Socket with the recording instrument of each tower machine and connects, carry out data storage, data between the comprehensive analyses different tower machines of the same type, set up knowledge base, remotely predicting tower machine fault sends alarming short message to the person liable.
The utlity model has following beneficial effect: (1) monitoring and control centre of the present utility model is collected the data that the recording instrument on the different tower cranes is sent, and tower crane monitored, this structure is incorporated into the GPRS remote communicating function in the safety recording instrument, monitoring function is provided, data analysis and trouble diagnosing for profound level provides the technology possibility simultaneously, can carry out trouble diagnosing and prediction to the operation of tower machine, safety in production be advanceed on the aspect of safety precaution.
(2) recording instrument of the present utility model is gathered every data of tower crane and is realized the Long-distance Control of monitoring and control centre to tower crane by functional module, the feasible artificial destruction ability of preventing that the utlity model has of this structure, be short circuit, open circuit and misoperation when the people appears in control loop, can in time send alarm message.
Description of drawings
For the easier quilt of content of the present utility model is clearly understood, according to specific embodiment also in conjunction with the accompanying drawings, the utility model is described in further detail, wherein below
Fig. 1 is a system works schematic diagram of the present utility model.
Fig. 2 is the structured flowchart of the utility model recording instrument.
Label is in the accompanying drawing:
Recording instrument 1, GPRS module 11, data collection processor 12, trouble diagnosing treater 13, network communication processor 14, SPI interface 15, button 16, telltale 17, monitoring and control centre 2, mobile GPRS network 3.
The specific embodiment
(embodiment 1)
See Fig. 1, present embodiment comprises recording instrument 1, monitoring and control centre 2 and mobile GPRS network 3.
Recording instrument 1 is installed on the tower crane, be used to gather and handle every data of tower crane, and data being sent to monitoring and control centre 2 by mobile GPRS network 3, monitoring and control centre 2 is collected the data that the recording instrument 1 on the different tower cranes is sent, and tower crane is monitored.
See Fig. 2, recording instrument 1 is provided with functional module, GPRS module 11, data collection processor 12, trouble diagnosing treater 13, network communication processor 14, SPI interface 15, button 16 and telltale 17.Recording instrument 1 is gathered every data of tower crane by functional module and is realized the Long-distance Control of 2 pairs of tower cranes of monitoring and control centre, and functional module comprises the anti-ECU electronic control unit of toppling of tower machine, safety in production logging modle, real time fail warning and trouble diagnosing early warning module; GPRS module 11 adopts the SIM300 module, and recording instrument 1 is connected to mobile GPRS network 3 by GPRS module 11; Data collection processor 12 adopts the F020 of Cygnal, is mainly used to from functional module acquired signal, output signal, clock input and man-machine contacts; Trouble diagnosing treater 13 also is the F020 that adopts Cygnal, is used for finishing faults analysis and time record function, and the data of trouble diagnosing treater 13 are from data collection processor 12, and the two finishes data communication by high speed serial port; Network communication processor 14 adopts SM8958A, is used for cooperating GPRS module 11 to finish the GPRS communication function; SPI interface 15 be used to hinder diagnostic processor 13 with data storage to the SD card; Button 16 is used for recording instrument 1 is set; Telltale 17 is used to show the parameter of various needs and Chinese operation indicating is provided.
Monitoring and control centre 2 is the current run action data of monitoring tower machine in real time, also can have access to job record before a certain the tower machine by network, the SD card in the recording instrument 1 of tower machine can also be taken out, directly in read its historic records in the heart.Monitoring and control centre 2 comprises read-out and background data base server, read-out is used for geographic position, the mode of operation of local all the tower machines of character display tube, green is normal, redness stops, yellow fault, the current operational factor that can also show any tower machine, the background data base server is used for setting up Socket with the recording instrument 1 of each tower machine and connects, carry out data storage, data between the comprehensive analyses different tower machines of the same type, set up knowledge base, remotely predicting tower machine fault sends alarming short message to the person liable.
Should be appreciated that specific embodiment described above only is used to explain the utility model, and be not used in qualification the utility model.Conspicuous variation of being extended out by spirit of the present utility model or change still are among the protection domain of the present utility model.
Claims (5)
1. tower crane safety monitoring system, it is characterized in that: comprise recording instrument (1), monitoring and control centre (2) and mobile GPRS network (3), recording instrument (1) is installed on the tower crane, be used to gather and handle every data of tower crane, and data being sent to monitoring and control centre (2) by mobile GPRS network (3), monitoring and control centre (2) is collected the data that the recording instrument (1) on the different tower cranes is sent.
2. tower crane safety monitoring system according to claim 1, it is characterized in that: described recording instrument (1) is provided with functional module, recording instrument (1) is gathered every data of tower crane and is realized the Long-distance Control of monitoring and control centre (2) to tower crane by functional module, and functional module comprises the anti-ECU electronic control unit of toppling of tower machine, safety in production logging modle, real time fail warning and trouble diagnosing early warning module.
3. tower crane safety monitoring system according to claim 2 is characterized in that: described recording instrument (1) also is provided with GPRS module (11), data collection processor (12), trouble diagnosing treater (13) and network communication processor (14); Described GPRS module (11) adopts the SIM300 module, and recording instrument (1) is connected to mobile GPRS network (3) by GPRS module (11); Described data collection processor (12) adopts the F020 of Cygnal, is mainly used to from functional module acquired signal, output signal, clock input and man-machine contacts; Described trouble diagnosing treater (13) also is the F020 that adopts Cygnal, is used for finishing faults analysis and time record function, and the data of trouble diagnosing treater (13) are from data collection processor (12), and the two finishes data communication by high speed serial port; Described network communication processor (14) adopts SM8958A, is used for cooperating GPRS module (11) to finish the GPRS communication function.
4. tower crane safety monitoring system according to claim 3, it is characterized in that: described recording instrument (1) also is provided with, SPI interface (15), button (16) and telltale (17), SPI interface (15) be used for trouble diagnosing treater (13) with data storage to the SD card.
5. tower crane safety monitoring system according to claim 4 is characterized in that: described monitoring and control centre (2) comprises read-out and background data base server.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201020123409 CN201665481U (en) | 2010-03-04 | 2010-03-04 | Safety monitoring system of tower crane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201020123409 CN201665481U (en) | 2010-03-04 | 2010-03-04 | Safety monitoring system of tower crane |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201665481U true CN201665481U (en) | 2010-12-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201020123409 Expired - Fee Related CN201665481U (en) | 2010-03-04 | 2010-03-04 | Safety monitoring system of tower crane |
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| Country | Link |
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| CN (1) | CN201665481U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102602815A (en) * | 2012-03-29 | 2012-07-25 | 宜昌市微特电子设备有限责任公司 | Moment restrictor of crane based on GPRS (General Packet Radio Service) wireless communication and remote technical support |
| CN102633191A (en) * | 2012-04-17 | 2012-08-15 | 河南高翔电器有限公司 | Distributed crane detection and control system |
| CN105152046A (en) * | 2015-08-31 | 2015-12-16 | 青岛海尔科技有限公司 | Tower crane monitoring method, device and system |
| CN108128704A (en) * | 2018-01-22 | 2018-06-08 | 常州力航电气科技有限公司 | A kind of security monitoring management system for tower crane with improper power down function |
| CN111115456A (en) * | 2019-12-31 | 2020-05-08 | 博睿斯重工股份有限公司 | Crane remote diagnosis system and fault diagnosis method in clean environment |
-
2010
- 2010-03-04 CN CN 201020123409 patent/CN201665481U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102602815A (en) * | 2012-03-29 | 2012-07-25 | 宜昌市微特电子设备有限责任公司 | Moment restrictor of crane based on GPRS (General Packet Radio Service) wireless communication and remote technical support |
| CN102602815B (en) * | 2012-03-29 | 2013-11-20 | 宜昌市微特电子设备有限责任公司 | Moment restrictor of crane based on GPRS (General Packet Radio Service) wireless communication and remote technical support |
| CN102633191A (en) * | 2012-04-17 | 2012-08-15 | 河南高翔电器有限公司 | Distributed crane detection and control system |
| CN105152046A (en) * | 2015-08-31 | 2015-12-16 | 青岛海尔科技有限公司 | Tower crane monitoring method, device and system |
| CN108128704A (en) * | 2018-01-22 | 2018-06-08 | 常州力航电气科技有限公司 | A kind of security monitoring management system for tower crane with improper power down function |
| CN111115456A (en) * | 2019-12-31 | 2020-05-08 | 博睿斯重工股份有限公司 | Crane remote diagnosis system and fault diagnosis method in clean environment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101208 Termination date: 20150304 |
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| EXPY | Termination of patent right or utility model |