CN201640030U - Multifunctional straw processing machine - Google Patents
Multifunctional straw processing machine Download PDFInfo
- Publication number
- CN201640030U CN201640030U CN2010201372070U CN201020137207U CN201640030U CN 201640030 U CN201640030 U CN 201640030U CN 2010201372070 U CN2010201372070 U CN 2010201372070U CN 201020137207 U CN201020137207 U CN 201020137207U CN 201640030 U CN201640030 U CN 201640030U
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- Prior art keywords
- processing machine
- straw processing
- barrel
- die head
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- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Solid Fuels And Fuel-Associated Substances (AREA)
Abstract
The utility model discloses a multifunctional straw processing machine which comprises a horizontal feed cylinder with a feed hopper and a screw arranged in the feed cylinder and connected with a big belt pulley axially, wherein the feed cylinder is formed by connection of a plurality of sections of short feed cylinders, the periphery of all sections of short feed cylinders along the discharge direction of the feed hopper is provided with a heating device, the tail end of one section of short feed cylinder, far from the feed hopper, is connected with an extrusion die head, a rotary fly-bar arranged on the output shaft of a small speed control motor is arranged corresponding to the position of the extrusion die, and the axial distance between the rotary face of the rotary fly-bar and the extrusion die can be adjusted.
Description
Technical field
The utility model relates to a kind of agricultural machinery of processing agricultural crop straw, particularly a kind of pellet feeds from stalks and stalk fibre is expanded, the multifunction straw processing machine of the excellent extruding of stalk fuel.
Background technology
China's agricultural straw resource is abundant, effectively utilizes means owing to lack, and a large amount of stalk resources is not reasonably developed for a long time.Along with Developing of Animal Industry, supply of forage day is becoming tight, because crude fiber content is many in the stalk, protein is few, palatability is poor, with the crushed stalk livestock of directly feeding, digestibility is low, poor effect.In addition; timber resources lacks and energy crisis makes the demand of its substitute of exploitation more urgent; natural plant fibre has good characteristics such as inexpensive light weight, specific strength and specific stiffness height; can be with its expanded back in order to the processing Wood plastic composite; or be squeezed into fuel rod after pulverizing; enlarged the scope of application of stalk resource, it is fully used.Existing stalk processing equipment does not still have the multi-purpose stalk processing equipment of realization only at a certain special purpose, and existing stalk processing equipment lacks the accurate control to temperature.
Summary of the invention
In order to realize stalk processing equipment a tractor serves several purposes, and accurately control the key factor of this production technology of temperature, reduce production costs simultaneously, the utility model provides a kind of stalk processing equipment, by providing for simple replacement of die head, regulate the heating-up temperature of electromagnetism heating collar and the moisture content of screw speed and stalk, can produce stalk texturized fiber, stalk expanded pellet feed, stalk fuel rod.
For reaching above purpose, the utility model takes following technical scheme to be achieved:
A kind of multifunction straw processing machine, comprise a horizontal barrel having feed hopper, be arranged in the barrel and with big belt shaft to the screw rod that is connected, it is characterized in that, described barrel is formed by connecting by the short barrel of multistage, wherein, be provided with heater along the short barrel periphery of each section of feed hopper discharging direction one side, one section short barrel end away from feed hopper is connected with an extrusion die, the position of this extrusion die is provided with a rotating fly-bar that is installed on the ditty speed motor output shaft relatively, and the surfaces of revolution of this rotating fly-bar and extrusion die axial distance are adjustable.
In the such scheme, the short barrel of described multistage comprises three sections, wherein offer charging aperture and be installed into hopper for one section, between each section with the seam location, the flange bolt connection.Described material tube inner wall is offered the circular-arc groove of 8 radial equipartitions vertically.Described one section short barrel inner wall at end away from feed hopper is provided with pressure sensor and temperature sensor.
Described screw head be 120 ° circular-arc, the screw thread of 2 times of helical pitches is root deep structures such as uniform pitch from screw head to charging aperture, is the dark helicitic texture of uniform pitch gradual change root afterwards.
Described extrusion die is the die head of expanded pellet feed, the die head of texturized fiber or the die head of moulding stalk fuel rod.Wherein, the die head of described expanded pellet feed is the porous discharging structure, and to cylinder, charging place cone angle is 30 ° to discharge opening by tapering transition.The die head inwall of described texturized fiber is convex structure, keeps constant clearance with screw head, and to discharge opening, the discharge opening diameter is 12mm to inwall by arc transition.Die head charging place of described moulding stalk fuel rod is 45 ° of tapers, and tapering transition is to cylindrical hole, and cylindrical hole is guarantor's type section, on guarantor's type section outer wall heater is installed.
Compared with prior art, the utlity model has following advantage:
1, the multistage barrel connects, and with the seam location, helps segmentation layout heating collar on barrel between each section, the segmentation heating makes material be heated, heat up evenly, and the material distortion has fully overcome dependence frictional heat deficiency, temperature in the barrel, pressure are lower, the shortcoming that expansion effect is not good.It is circular-arc that screw head is, and conveniently cooperates the processing different product with various die heads.
2, replaceable die head is produced stalk expanded pellet feed, stalk texturized fiber, stalk fuel rod multiple product.
3, pressure sensor and temperature sensor can be measured the actual pressure and temperature that reaches in the screw front end barrel, can accurately control each section heating-up temperature.Reach best production status by adjustment heating-up temperature, material water ratio, screw speed when producing different product.
Description of drawings
Fig. 1 is an agent structure schematic diagram of the present utility model.
Fig. 2 produces the die head of stalk texturized fiber and the connection diagram of barrel.
Fig. 3 produces the die head of stalk fuel rod and the connection diagram of barrel.
Fig. 4 is a die head left view of producing the stalk expanded pellet feed.
Fig. 5 is the A-A cutaway view among Fig. 2.
Embodiment
Below in conjunction with drawings and the specific embodiments the utility model is described in further details:
Embodiment 1
A kind of stalk processing machine of producing pellet, as shown in Figure 1, for ease of processing, barrel is to be made of for 3,6,9 three sections three short barrels, with the seam location, connects with flange bolt 5 between each section, material tube inner wall is offered 8 circular-arc grooves vertically, shown in the A-A cutaway view of Fig. 5.On barrel 3 and the barrel 6 electromagnetism heating collar 7 has been installed, can have been set every section heating-up temperature by temp controlled meter.Barrel 3 front ends have been installed pressure sensor 2 and temperature sensor 17, with the actual pressure and temperature that reaches in the accurate measurement screw front end barrel.Offer the rectangle charging aperture on the barrel 9, reinforced by feed hopper 8.Screw rod 4 external diameters are cylindrical, with the barrel gap be 5.5mm, be root deep threads such as uniform pitch in the helical pitch at 2 times at charging aperture place, the about 15mm of height of thread, part afterwards is the dark screw thread of uniform pitch gradual change root, and the root tapering is 2 °, and height of thread is kept to 3mm gradually by 15mm.The volume that screw rod and barrel wall form reduces gradually, and pressure increased gradually during material was fed forward on the way, and up to screw head, it is maximum that pressure reaches.Screw head is 120 ° of circular arcs.Die head that swelling granular is used 1 is the porous discharging, and as shown in Figure 4, to cylinder, charging place cone angle is 30 ° to discharge opening by tapering transition, is connected by flange bolt 5 between die head and the barrel 3.Rotating fly-bar 19 is directly installed on the output shaft of ditty speed motor 18, fixes its position by holding screw, and the fly cutter surfaces of revolution is parallel with discharge opening, thereby can adjust the distance that the fly cutter position changes the fly cutter surfaces of revolution and discharge opening; Also can regulate the fly cutter rotating speed to adapt to varigrained pelletizing needs by this little buncher.Ditty speed motor 18 is installed on the little frame 16.The screw rod right-hand member is supported by drive bearing 11, and end cap 10 is established at the bearing two ends, and bearing is played sealing and fixation, prevents that effectively impurity from entering running part.The screw rod low order end links to each other with big belt wheel 12, and homophony speed motor 13 drives big belt wheel 12 drive screws 4 by driving-belt and rotates.Small rack 15 has two arc surfaces that radius is different, and an arc surface is used for the end face of flange of support and connection barrel, and another arc surface is connected with this end face of flange bolt.Small rack 15, homophony speed motor 13, little frame 16 all are fixed by bolts on the frame 14.
Embodiment 2
On the basis of Fig. 1 stalk processing machine, change die head and can produce the stalk texturized fiber, among Fig. 2, producing the used die head 20 of stalk texturized fiber is connected by flange bolt 5 with barrel 3, the die head inwall is circular-arc, keep constant clearance with screw head, to discharge opening, the discharge opening diameter is 12mm to inwall by arc transition.
Embodiment 3
On the basis of Fig. 1 stalk processing machine, change die head and can produce the stalk fuel rod, among Fig. 3, the die head 21 of producing the stalk fuel rod is connected by flange bolt 5 with barrel 3, die head charging place is 45 degree tapers, and tapering transition is to cylindrical hole, and cylindrical hole is guarantor's type section, electromagnetism heating collar 7 is installed on guarantor's type section, can be produced the stalk fuel rod of diameter 30mm with this die head.
During the utility model work,, set the heating-up temperature of electromagnetism heating collar and carry out preheating according to the manufacturing technique requirent of different product, after treating that temperature arrives setting value, the stalk material is dropped into from feed hopper 8, and screw rod 4 rotates material is pushed to die head along barrel 6,3, up to extruding from nib.Because raw material moisture content difference, the heating-up temperature of setting is different with screw speed, by the just plastic different product of different die heads.
Claims (9)
1. multifunction straw processing machine, comprise a horizontal barrel having feed hopper, be arranged in the barrel and with big belt shaft to the screw rod that is connected, it is characterized in that, described barrel is formed by connecting by the short barrel of multistage, wherein, be provided with heater along the short barrel periphery of each section of feed hopper discharging direction one side, one section short barrel end away from feed hopper is connected with an extrusion die, the position of this extrusion die is provided with a rotating fly-bar that is installed on the ditty speed motor output shaft relatively, and the surfaces of revolution of this rotating fly-bar and extrusion die axial distance are adjustable.
2. multifunction straw processing machine as claimed in claim 1 is characterized in that, the short barrel of described multistage comprises three sections, wherein offer charging aperture and be installed into hopper for one section, between each section with the seam location, the flange bolt connection.
3. multifunction straw processing machine as claimed in claim 1 or 2 is characterized in that, described material tube inner wall is offered the circular-arc groove of 8 radial equipartitions vertically.
4. multifunction straw processing machine as claimed in claim 1 or 2 is characterized in that, described one section short barrel inner wall at end away from feed hopper is provided with pressure sensor and temperature sensor.
5. multifunction straw processing machine as claimed in claim 1 or 2, it is characterized in that, described screw head be 120 ° circular-arc, the screw thread of 2 times of helical pitches is root deep structures such as uniform pitch from screw head to charging aperture, is the dark helicitic texture of uniform pitch gradual change root afterwards.
6. multifunction straw processing machine as claimed in claim 1 or 2 is characterized in that, described extrusion die is the die head of expanded pellet feed, the die head of texturized fiber or the die head of moulding stalk fuel rod.
7. multifunction straw processing machine as claimed in claim 6 is characterized in that, the die head of described expanded pellet feed is the porous discharging structure, and to cylinder, charging place cone angle is 30 ° to discharge opening by tapering transition.
8. multifunction straw processing machine as claimed in claim 6 is characterized in that, the die head inwall of described texturized fiber is convex structure, keeps constant clearance with screw head, and to discharge opening, the discharge opening diameter is 12mm to inwall by arc transition.
9. multifunction straw processing machine as claimed in claim 6 is characterized in that, die head charging place of described moulding stalk fuel rod is 45 ° of tapers, and tapering transition is to cylindrical hole, and cylindrical hole is outward guarantor's type section, on guarantor's type section outer wall heater is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201372070U CN201640030U (en) | 2010-03-22 | 2010-03-22 | Multifunctional straw processing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201372070U CN201640030U (en) | 2010-03-22 | 2010-03-22 | Multifunctional straw processing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201640030U true CN201640030U (en) | 2010-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201372070U Expired - Fee Related CN201640030U (en) | 2010-03-22 | 2010-03-22 | Multifunctional straw processing machine |
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| CN (1) | CN201640030U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102758604A (en) * | 2012-07-30 | 2012-10-31 | 中国石油集团川庆钻探工程有限公司长庆井下技术作业公司 | Swelling technology for carrying out fracturing construction on fiber |
| CN103210751A (en) * | 2013-04-12 | 2013-07-24 | 安徽华龙环保技术工程有限公司 | Grinder |
| CN103331801A (en) * | 2013-06-18 | 2013-10-02 | 泗阳蓝阳托盘设备科技有限公司 | Plant fiber extruding machine provided with tapered hole extruding stick |
| CN103722633A (en) * | 2013-12-17 | 2014-04-16 | 南通密炼捏合机械有限公司 | Fly cutter discharge device of kneader |
| CN104303726A (en) * | 2014-10-29 | 2015-01-28 | 江苏大唐机械有限公司 | Cutting device of hay cutter |
| CN104382209A (en) * | 2014-11-30 | 2015-03-04 | 重庆同申元农业发展有限公司 | Straw machining device |
| CN105962398A (en) * | 2016-06-08 | 2016-09-28 | 长春长拖农业科技开发有限公司 | Biomass feed extruder |
| CN107125793A (en) * | 2017-05-16 | 2017-09-05 | 临泉小林机械制造有限公司 | A kind of expanded soft feed granulator of stalk self heating |
| CN109228489A (en) * | 2018-09-12 | 2019-01-18 | 安徽科技学院 | Stalk insulating brick single lead screw ex truding briquetting machine |
| CN113633004A (en) * | 2021-08-17 | 2021-11-12 | 李燕 | Double-screw type straw bulking machine |
-
2010
- 2010-03-22 CN CN2010201372070U patent/CN201640030U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102758604B (en) * | 2012-07-30 | 2014-12-17 | 中国石油集团川庆钻探工程有限公司长庆井下技术作业公司 | Swelling technology for carrying out fracturing construction on fiber |
| CN102758604A (en) * | 2012-07-30 | 2012-10-31 | 中国石油集团川庆钻探工程有限公司长庆井下技术作业公司 | Swelling technology for carrying out fracturing construction on fiber |
| CN103210751A (en) * | 2013-04-12 | 2013-07-24 | 安徽华龙环保技术工程有限公司 | Grinder |
| CN103331801B (en) * | 2013-06-18 | 2015-12-02 | 泗阳蓝阳托盘设备科技有限公司 | Taper is inside established to squeeze hole bar type plant fiber extruder |
| CN103331801A (en) * | 2013-06-18 | 2013-10-02 | 泗阳蓝阳托盘设备科技有限公司 | Plant fiber extruding machine provided with tapered hole extruding stick |
| CN103722633A (en) * | 2013-12-17 | 2014-04-16 | 南通密炼捏合机械有限公司 | Fly cutter discharge device of kneader |
| CN104303726A (en) * | 2014-10-29 | 2015-01-28 | 江苏大唐机械有限公司 | Cutting device of hay cutter |
| CN104382209A (en) * | 2014-11-30 | 2015-03-04 | 重庆同申元农业发展有限公司 | Straw machining device |
| CN105962398A (en) * | 2016-06-08 | 2016-09-28 | 长春长拖农业科技开发有限公司 | Biomass feed extruder |
| CN105962398B (en) * | 2016-06-08 | 2019-03-01 | 长春长拖农业科技开发有限公司 | Biomass feed bulking machine |
| CN107125793A (en) * | 2017-05-16 | 2017-09-05 | 临泉小林机械制造有限公司 | A kind of expanded soft feed granulator of stalk self heating |
| CN109228489A (en) * | 2018-09-12 | 2019-01-18 | 安徽科技学院 | Stalk insulating brick single lead screw ex truding briquetting machine |
| CN113633004A (en) * | 2021-08-17 | 2021-11-12 | 李燕 | Double-screw type straw bulking machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101124 Termination date: 20110322 |