CN201632974U - Working platform system for wind generating set assembly - Google Patents
Working platform system for wind generating set assembly Download PDFInfo
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- CN201632974U CN201632974U CN2010201120510U CN201020112051U CN201632974U CN 201632974 U CN201632974 U CN 201632974U CN 2010201120510 U CN2010201120510 U CN 2010201120510U CN 201020112051 U CN201020112051 U CN 201020112051U CN 201632974 U CN201632974 U CN 201632974U
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- electric flat
- flat carriage
- assembling
- generating set
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Abstract
The utility model relates to a working platform system for a wind generating set assembly, which comprises a movable mechanism and a plurality of fixed mechanisms sequentially arranged at fixed intervals. The movable mechanism carries parts to be assembled and moves to each fixed mechanism to complete the assembly of the preset process. Compared with the prior art, the utility model has the advantages that the difficulty of the assembly technology and the technical requirements on assembly workers are reduced, the workers are not required to fully master the complete technology, but are only required to master the assembly technology required by the process, the labor complexity is reduced invisibly and the training period is shortened; the station and process arrangement is compact and reasonable, the assembly period of wind turbines is shortened and the output is improved; since the movable cart carries with commonly used tools required for assembly, the time for finding the tools is reduced and the production efficiency is improved in another way.
Description
Technical field
The utility model relates to a kind of Work platform system that is used for the wind power generating set assembling.
Background technology
Polluting has become the problem that the present whole world faces, and the pollution that how to reduce atmosphere has been the difficult problem that various countries face.Wind-power electricity generation reduces the important channel of polluting as one, and development in recent years is rapid.Current China blower fan that is incorporated into the power networks has entered new stage of large-scale development, and the production capacity that how to improve blower fan is the realistic problem that each wind-powered electricity generation unit manufacturing firm faces.
What the production of other blower fan enterprises was adopted basically at present all is traditional fixedly station assembly mode, is exactly that blower fan is finished from being installed to debugging on a fixing position, finishes each operation one by one, dispatches from the factory until complete machine.
Under typical conventional fixed station assembly mode, the whole production assembly shop can be divided into: the warehouse district that wind-driven generator assembling and setting test section and parts are stacked.Because the particularity of wind-driven generator assembling industry, the size of parts is all bigger, so most of zone in workshop need be used for putting parts, this just cause assembling with debug distinguish relative too narrow and small.Therefore the mode of production under this fixedly station assembly mode has the deficiency of following several respects:
Efficient is low: owing to be in the fixed position assembling, can only assemble one to two typhoon machine (specifically deciding according to the assembly space area) simultaneously;
Spatial area that can not the reasonable use workshop:, can only assemble 1-2 typhoon machine simultaneously if be that calculate in 12000 square metres workshop with area;
Specification requirement to the assembly manipulation personnel is higher: require operating personnel to possess from the ability of initial assembling and last debugging, this has increased the cost of training to a great extent.
The utility model content
The purpose of this utility model provides a kind of Work platform system that is used for the wind power generating set assembling, under the prerequisite that does not change the former mounting and testing technique of blower fan, with the whole assembling process of blower fan by original one fixedly station reasonably be decomposed into 7 stations, and close some assembly processes are merged to a station.Blower fan enters second station at once behind the assembly process of finishing first station, and the like.After utilizing this mobile working platform, the flexibility of blower fan assembling process and convenience have obtained tangible lifting, and the quality and the efficient of blower fan assembling also will be significantly improved.
To achieve these goals, the utility model provides a kind of Work platform system that is used for the wind power generating set assembling, is characterized in, comprises motion and some fixed mechanisms that is provided with at interval successively;
Above-mentioned motion carries parts to be assembled and moves to the assembling of finishing current operation on each fixed mechanism successively.
The above-mentioned Work platform system that is used for the wind power generating set assembling, wherein, motion comprises electric flat carriage and electric flat carriage orbit;
Described electric flat carriage moves on the electric flat carriage orbit, its one-way movement between adjacent fixed mechanism.
The above-mentioned Work platform system that is used for the wind power generating set assembling, wherein, the electric flat carriage bottom is provided with some wheels, and it can drive electric flat carriage in the assembly area freely-movable.
The above-mentioned Work platform system that is used for the wind power generating set assembling, wherein, fixed mechanism comprises some mounting plates and some mount supports;
Described mounting plate is the boss that is set in parallel in the both sides of electric flat carriage orbit;
Be placed with the mount support of the weight of carrying parts to be assembled in assembling process on the described boss.
The above-mentioned Work platform system that is used for the wind power generating set assembling, wherein, the height of two boss that be arranged in parallel in the mounting plate is greater than the height of electric flat carriage; Spacing between these two boss that be arranged in parallel is greater than the width of electric flat carriage.
The utility model compared with prior art, its advantage is:
1. reduced the difficulty of assembly technology and to assembler's specification requirement, the workman no longer needs to grasp all sidedly a whole set of technology, only needed to grasp the assembly technology that its operation requires and get final product, this has reduced the work complexity virtually, and has shortened the training cycle;
2. the station of compact and reasonable and procedure arrangement have shortened the assembly period of blower fan, have improved output;
3. be loaded with the needed common tool of assembling on the travelling car, reduced the time of the instrument of seeking, improved production efficiency from the another one aspect.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the schematic diagram of electric flat carriage of the present utility model.
The specific embodiment
Below in conjunction with Fig. 1 and Fig. 2, describe preferred embodiment of the utility model in detail.
As shown in Figure 1, Fig. 1 is the Work platform system that is used for the wind power generating set assembling that the utility model provides, comprise motion 1 and some fixed mechanisms 2 that is provided with at interval successively, motion 1 carrying parts to be assembled move to the assembling of finishing current operation on each fixed mechanism 2 successively.
Motion 1 comprises electric flat carriage 11 and electric flat carriage orbit 12, and electric flat carriage 11 moves on electric flat carriage orbit 12, its one-way movement between adjacent fixed mechanism.
As shown in Figure 2, Fig. 2 is the schematic diagram of electric flat carriage of the present utility model.These electric flat carriage 11 bottoms are provided with 6 wheels 111, and it can drive electric flat carriage 11 in the assembly area freely-movable.
Fixed mechanism 2 comprises some mounting plates 21 and some mount supports 22.Mounting plate 21 is the boss that are set in parallel in the both sides of electric flat carriage orbit 12, is placed with the mount support 22 of the weight of carrying parts to be assembled in assembling process on the boss.The height of two boss that be arranged in parallel in the mounting plate 21 is greater than the height of electric flat carriage 11; Spacing between these two boss that be arranged in parallel is greater than the width of electric flat carriage 11.
After having adopted the utility model, assembling required parts all puts about the order according to assembling successively, under the prerequisite that does not change the former mounting and testing technique of blower fan, with the whole assembling process of blower fan by original one fixedly station reasonably be decomposed into 7 stations, and close some assembly processes are merged to a station.Blower fan enters second station at once behind the assembly process of finishing first station, and the like.After utilizing this mobile working platform, the flexibility of blower fan assembling process and convenience have obtained tangible lifting, and the quality and the efficient of blower fan assembling also will be significantly improved.
Closing with the flow process between first assembly station and second assembly station below is example, specifies the operation principle of this mobile working platform, and the situation between other each station by that analogy.
1. at first station, utilize bridge crane 3 (as shown in Figure 1), the required assembling parts of this station are lifted on the blower fan mount support as requested.Move to travelling car on the precalculated position of this station this moment, and assembler arrives on the mount support by travelling car carries out work.
2. in the fittage of finishing on the mount support on this station, electric flat carriage moves to the below of mount support subsequently, utilizes four hydraulic cylinders on it that mount support is supported.
3. electric flat carriage moves to second station, and the hydraulic system on the electric flat carriage quits work subsequently.Under the effect of mount support weight, equally distributed four hydraulic cylinder pistons bounce back rapidly, and mount support is dropped on the mounting plate.
4. will move on the mounting plate position that moves to second station of getting off this moment, assembler arrives mount support, carries out the assembly work of this station.
Therefore, travelling car can be arranged flexibly, and to finish the assembling demand on each station, this is to have utilized the flexible assembly pattern efficient of this mobile working platform to be much higher than the fixedly key point of station assembly mode.
Although content of the present utility model has been done detailed introduction by above preferred embodiment, will be appreciated that above-mentioned description should not be considered to restriction of the present utility model.After those skilled in the art have read foregoing, for multiple modification of the present utility model with to substitute all will be conspicuous.Therefore, protection domain of the present utility model should be limited to the appended claims.
Claims (5)
1. a Work platform system that is used for the wind power generating set assembling is characterized in that, comprises motion (1) and some fixed mechanisms (2) that is provided with at interval successively;
Described motion (1) carrying parts to be assembled move to the assembling of finishing current operation on each fixed mechanism (2) successively.
2. the Work platform system that is used for the wind power generating set assembling as claimed in claim 1 is characterized in that described motion (1) comprises electric flat carriage (11) and electric flat carriage orbit (12); Described electric flat carriage (11) is gone up operation, its one-way movement between adjacent fixed mechanism at electric flat carriage orbit (12).
3. the Work platform system that is used for the wind power generating set assembling as claimed in claim 2 is characterized in that, described electric flat carriage (11) bottom is provided with some wheels (111), and it can drive electric flat carriage (11) in the assembly area freely-movable.
4. the Work platform system that is used for the wind power generating set assembling as claimed in claim 1 is characterized in that described fixed mechanism (2) comprises some mounting plates (21) and some mount supports (22);
Described mounting plate (21) is the boss that is set in parallel in the both sides of electric flat carriage orbit (12);
Be placed with the mount support (22) of the weight of carrying parts to be assembled in assembling process on the described boss.
5. the Work platform system that is used for the wind power generating set assembling as claimed in claim 4 is characterized in that the height of two boss that be arranged in parallel in the described mounting plate (21) is greater than the height of electric flat carriage (11); Spacing between these two boss that be arranged in parallel is greater than the width of electric flat carriage (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201120510U CN201632974U (en) | 2010-02-10 | 2010-02-10 | Working platform system for wind generating set assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201120510U CN201632974U (en) | 2010-02-10 | 2010-02-10 | Working platform system for wind generating set assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201632974U true CN201632974U (en) | 2010-11-17 |
Family
ID=43077453
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201120510U Expired - Fee Related CN201632974U (en) | 2010-02-10 | 2010-02-10 | Working platform system for wind generating set assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201632974U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102820746A (en) * | 2012-08-28 | 2012-12-12 | 湘潭电机股份有限公司 | Stator embedding line |
| CN106286148A (en) * | 2016-08-26 | 2017-01-04 | 中车株洲电力机车研究所有限公司 | A kind of wind-powered electricity generation final assembly method |
-
2010
- 2010-02-10 CN CN2010201120510U patent/CN201632974U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102820746A (en) * | 2012-08-28 | 2012-12-12 | 湘潭电机股份有限公司 | Stator embedding line |
| CN106286148A (en) * | 2016-08-26 | 2017-01-04 | 中车株洲电力机车研究所有限公司 | A kind of wind-powered electricity generation final assembly method |
| CN106286148B (en) * | 2016-08-26 | 2018-09-18 | 中车株洲电力机车研究所有限公司 | A kind of wind-powered electricity generation final assembly method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101117 Termination date: 20140210 |