The coated glass cleaning and drying device
Technical field
The utility model relates to a kind of coated glass cleaning and drying device, relates in particular to a kind of being applicable in industrial production such as solar-energy photo-voltaic cell, double glazing coated glass is cleaned and dry coated glass cleaning and drying device.
Background technology
Coated glass is at one or more layers metal of glass surface coating, alloy or metal compound film, with the optical property that changes glass and satisfy certain particular requirement.Coated glass is pressed the different qualities of product, can be divided into following a few class: heat-reflecting glass, low emissivity glass (Low-E), electropane etc.Heat-reflecting glass generally is to plate the film that one or more layers is formed such as metal such as chromium, titanium or stainless steel or its compound at glass surface, make product be abundant colors, for visible light suitable transmissivity is arranged, infrared ray there is higher reflectivity, ultraviolet ray there is the higher absorption rate, therefore, be also referred to as sunlight control glass, be mainly used in building and glass curtain wall; Low emissivity glass is to plate the film system that is made up of metal such as multilayer silver, copper or tin or its compound at glass surface, this product has high transmittance to visible light, infrared ray there is very high reflectivity, has excellent heat insulation property, be mainly used in the building and the vehicles such as automobile, boats and ships, because film strength is relatively poor, generally all makes double glazing and use; Electropane is at conductive films such as glass surface coating tin indium oxides, can be used for heating, defrosting, the demist of glass and is used as LCDs etc.Because the outer overlay film of coated glass has the high accuracy characteristics, so with respect to simple glass, the cleaning of coated glass and dry difficulty are higher.
At present, for the cleaning of coated glass and dry equipment mainly is to adopt rubber roll or universal wheel etc. as connecting gear, adopt stepless speed-change motor to pass through sprocket wheel, chain or the transmission of umbrella tooth as actuating unit, adopt hairbrush or dish brush as wiper mechanism, the wiper mechanism position of most of cleaning and drying equipment is non-adjustable, adopts air knife as drier.Yet, there is following defective in existing coated glass cleaning and drying device: one, dish in cleaning equipment brush mechanism since do not have can adjustment dish brush elevating mechanism, may cause coiling brush and closely contact the wearing and tearing that cause glass with glass for a long time, perhaps not reach glass and cause the cleaning of losing efficacy because the dish brush is aging; They are two years old, do not have every trouble between existing glass cleaning equipment mid-game brush matting and the hairbrush matting, cause and to use clear water to clean on the one hand, when can not wash indissoluble thing such as oil stain, dust and particle can make glass surface produce cut attached to the hairbrush surface, on the other hand, even adopt different cleaning fluids between each matting, because not every trouble, make cleaning fluid between each matting mix mutually and cause the secondary pollution that has caused glass; Its three, existing cleaning equipment adopts the heating air knife, reaches effect principle based on Koln, air knife can drainage surrounding air 20 when work to thirtyfold, even if therefore also of no avail during the air access arrangement of heating.
Therefore, demand a kind of coated glass cleaning and drying device that improves cleaning efficiency and realize high-quality cleaning-drying effect urgently, to overcome above-mentioned defective.
The utility model content
The purpose of this utility model is to provide a kind of coated glass cleaning and drying device that improves cleaning efficiency and realize high-quality cleaning-drying effect.
For achieving the above object, the technical solution of the utility model is: a kind of coated glass cleaning and drying device is provided, be applicable to coated glass is cleaned and drying, described coated glass cleaning and drying device comprises frame, connecting gear, dish brush device, brush unit, suction assembly, drying device and heat baking device, described connecting gear is installed on the described frame, described connecting gear comprises drive motors and several transfer rollers, described transfer roller is arranged in a linear, and described drive motors drives described transfer roller and transmits described coated glass; Described dish brush device comprises elevating mechanism, some dishes brush and dish brush driving mechanism, described elevating mechanism is installed on the described frame, described elevating mechanism comprises lifting driver and lifting support, described dish brush all is installed on the described lifting support with dish brush driving mechanism, described dish brush finish is to described coated glass setting, the described dish brush of described lifting driver drives moves up and down with respect to described coated glass, the rotation of the described dish brush of described dish brush drive mechanism; Described brush unit adjacency described dish brush device setting also is installed on the described frame, described transfer roller is to be provided with accordingly in twos up and down and forms clamping transfer roller group, described clamping transfer roller group is arranged to be used to be between described dish brush device and the brush unit and transmits coated glass clippingly, described brush unit comprises water spraying mechanism, some hairbrush and hairbrush power motor, described water spraying mechanism is installed on the described frame and faces described coated glass setting, described hairbrush is to be provided with accordingly in twos up and down and forms clamping and transmit the hairbrush group, described clamping transfer roller group and described clamping transmit the hairbrush group and are positioned at same straight line, described clamping transmits the hairbrush group and runs through described brush unit and be used to be and transmit coated glass clippingly and catch up with the moisture content of pressing on the coated glass, and described hairbrush power motor drives described hairbrush rotation; The described suction assembly described brush unit setting of adjacency also is installed on the described frame, described suction assembly comprises at least by having absorptive suction roll and is the one group of suction roll group that is provided with accordingly in twos up and down, and described suction roll group folder is established described coated glass and absorbed and catch up with the moisture content of pressing on the coated glass; Described drying device adjacency described suction assembly setting also is installed on the described frame, and described drying device comprises air knife and hair-dryer, and described air knife is provided with in the face of the upper and lower surface of described coated glass respectively, and described hair-dryer is connected with described air knife; The described heat baking device described drying device setting of adjacency also is installed on the described frame, and described heat baking device comprises hot bellows and oven dry cavity, and described hot bellows is communicated with described oven dry cavity, and described coated glass is sent in the described oven dry cavity by described transfer roller.
The utility model compared with prior art, described coated glass cleaning and drying device has frame and connecting gear, wherein, described dish brush device, brush unit, the suction assembly, drying device and heat baking device set gradually along connecting gear, described coated glass cleaning and drying device has following advantage: one, described dish brush device is owing to have elevating mechanism, so can regulate the exposure level of described dish brush and coated glass in real time, brush and the uneven situation of coated glass contact-making surface with the undue wearing and tearing or the dish that cause coated glass of contacting of coated glass thereby avoid coiling brush, realize high-quality cleaning performance; They are two years old, described transfer roller between dish brush matting and hairbrush matting is and clevis is set up and down in twos accordingly holds the transfer roller group, and be and transmit coated glass clippingly, thereby after will coiling the cleaning fluid filtering in the brush matting, enter the hairbrush matting again, thereby such laying makes the cleaning fluid between each road matting can not mix the secondary pollution of avoiding in the cleaning process mutually, and then it is more thorough to make that coated glass cleans; They are three years old, described heat baking device is after ground is arranged at described drying device, after the drying of coated glass through air knife in the drying device, enter the baking operation stage of heat baking device then, this procedure connection makes and reaches quick-drying effect through the coated glass after cleaning.
Preferably, the described lifting support of the brush device of dish described in the described coated glass cleaning and drying device comprises bracing frame, lateral shaft, carrier and swinging driver, described lateral shaft is installed in the upper end of support frame as described above, the lower end of support frame as described above is fixedly mounted on the described frame, described dish brush is installed on the described carrier, described carrier is installed on the described lateral shaft, and described swinging driver drives the swing that described carrier is done horizontal direction.With when cleaning coated glass, carrier drives the dish brush level of synchronization motion on it in the rotation of dish brush, and it is more thorough to make that the dish brush cleans ground with coated glass.
Preferably, the described clamping transfer roller group in the described coated glass cleaning and drying device runs through described brush unit and staggered with described clamping transmission hairbrush group.Hairbrush and transfer roller be arranged alternately the cleaning efficiency that has improved coated glass.
Preferably, the described dish brush device in the described coated glass cleaning and drying device also comprises water tank, and described water tank is provided with automatic heating system and acid-base value detection system.
Preferably, water spraying mechanism comprises first water spraying mechanism, second water spraying mechanism and the 3rd water spraying mechanism described in the described coated glass cleaning and drying device, the liquid that described first water spraying mechanism, second water spraying mechanism and the 3rd water spraying mechanism are sprayed is different, and between described first water spraying mechanism and described second water spraying mechanism, and be provided with at least two corresponding transfer rollers folders between described second water spraying mechanism and described the 3rd water spraying mechanism and establish described coated glass.Establish described coated glass owing to be provided with two corresponding transfer roller folders between each water spraying mechanism, thereby will go up the cleaning fluid filtering of one matting, avoid the secondary pollution of cleaning fluid, thereby reach better cleaning performance.
Preferably, the direction of rotation of hairbrush is opposite with the direction of rotation of described transfer roller described in the described coated glass cleaning and drying device.
Preferably, also comprise several directive wheels in the described coated glass cleaning and drying device, described directive wheel is installed on the described frame and contacts at a side of described coated glass.Described directive wheel is used to control the transfer path of coated glass, avoids the collision of described coated glass and frame to cause the damage of coated glass.
Preferably, be provided with at least two corresponding transfer roller folders described in the described coated glass cleaning and drying device between suction assembly and the described brush unit and establish described coated glass.This setting has alleviated the burden of the drying process of suction assembly, thereby reaches the effect of rapid draing coated glass.
Preferably, air knife comprises air knife main body and adjusting screw(rod) described in the described coated glass cleaning and drying device, described adjusting screw(rod) is connected with described frame, described air knife main body has cavity, one dividing plate is installed in the middle of the described cavity and with described cavity and is divided into two, the both sides of the upper end of described air knife main body have the air inlet that is communicated with described cavity respectively, and the air outlet of opening formation towards coated glass offered in the lower end of described air knife main body, and described air inlet is connected with described hair-dryer.Air knife in the utility model has two air inlets, cooperates with the cavity that is divided into two, and makes that the drying effect of air knife is better.
Preferably, the sidewall that is positioned at the lower end of described air knife main body in the described coated glass cleaning and drying device extends to form the air outlet that is flat along the bending of the input direction of described coated glass.Preferably, the plane at the place of described air outlet is parallel with described coated glass.This is arranged so that the air curtain that blows out from the air outlet of air knife more presses close to coated glass.
Preferably, described coated glass cleaning and drying device comprises that also checkout gear is installed on the described frame, and described checkout gear comprises test chamber and the optical detection system that holds described coated glass.
Description of drawings
Fig. 1 is the structural representation of the utility model coated glass cleaning and drying device.
Fig. 2 is the structural representation of another angle of coated glass cleaning and drying device shown in Figure 1.
Fig. 3 is the structural representation of coated glass cleaning and drying device mid-game brush device shown in Figure 1.
Fig. 4 is the structural representation of air knife in the coated glass cleaning and drying device shown in Figure 1.
Fig. 5 is the structural representation of another angle of air knife shown in Figure 4.
Fig. 6 is the enlarged drawing of A part among Fig. 5.
The specific embodiment
With reference now to accompanying drawing, describe embodiment of the present utility model in detail, the similar elements label is represented similar elements in the accompanying drawing.As mentioned above, the utility model aims to provide a kind of being applicable to coated glass is cleaned and drying, and can improve the coated glass cleaning and drying device of cleaning-drying efficient, realization high-quality cleaning-drying effect.Below in conjunction with accompanying drawing, structure of the present utility model is described.
Be respectively the structural representation of two kinds of angles of the utility model coated glass cleaning and drying device shown in Fig. 1-2.With reference to Fig. 1-2, the utility model coated glass cleaning and drying device 1 is applicable to coated glass is cleaned and drying that described coated glass cleaning and drying device 1 comprises frame 11, connecting gear 12, dish brush device 13, brush unit 14, suction assembly 15, drying device 16, heat baking device 17 and checkout gear 18.Described connecting gear 12 is installed on the described frame 11, and described connecting gear 12 comprises drive motors 121 and several transfer rollers 122.In the present embodiment, described transfer roller 122 is made for wear-resisting vulcanized rubber material.Described transfer roller 122 is arranged in a linear, described drive motors 121 drives the described transfer roller 122 of chain wheel drive and transmits described coated glass (figure does not show) successively through dish brush device 13, brush unit 14, suction assembly 15, drying device 16, heat baking device 17 and checkout gear 18, being formed by some groups two corresponding transfer rollers 122 through the described dish brush device 13 and the transfer roller 122 of described brush unit 14, advances to transmit coated glass in the upper and lower surface that described two corresponding transfer roller 122 folders are established described coated glass.The utility model coated glass cleaning and drying device 1 also comprises several directive wheels 111, and described directive wheel 111 is installed on the described frame 11, and contacts at a side of described coated glass, and described directive wheel 111 is made for elastomeric material.When coated glass along with transfer roller 122 traveling process in, flexible directive wheel 111 can be controlled its motion path effectively, thereby avoids coated glass to depart from motion path and form damaged situation with frame 11 collision and take place.
With reference to figure 1-3, described dish brush device 13 comprises elevating mechanism, some dishes brush 131 and dish brush driving mechanism 132, described elevating mechanism comprises lifting driver (figure does not show) and lifting support 133, and described lifting support 133 comprises bracing frame 1331, lateral shaft 1333, carrier 1332 and swinging driver 1334.Described dish brush 131 all is installed on the described lifting support 133 with dish brush driving mechanism 132, described lateral shaft 1333 is installed in the upper end of support frame as described above 1331, the lower end of support frame as described above 1331 is fixedly mounted on the described frame 11, described dish brush 131 is two groups and is installed on side by side on the described carrier 1332, and described carrier 1332 is installed on the described lateral shaft 1333.In the present embodiment, described dish brush device 13 also comprises water tank 134, described water tank 134 is provided with automatic heating system 1341 and acid-base value detection system 1342, this automatic heating system 1341 and acid-base value detection system 1342 the dissolving that can quicken cleaning fluid and clear water is set, and to the acid-base value control of cleaning fluid in the dish brush matting.Described dish brush 131 is towards described coated glass setting, and the described carrier 1332 of described lifting driver drives drives described dish brush 131 surfaces with respect to described coated glass and moves up and down, thus the exposure level of adjustment dish brush 131 and coated glass.Behind the height that regulates dish brush 131, described water tank 134 provides cleaning fluid to coated glass, dish brush driving mechanism 132 drives described dish brush 131 rotations to clean coated glass, meanwhile, described swinging driver 1334 drives described carrier 1332 and does the swing of horizontal direction along described lateral shaft 1333, thereby reaches the surface of cleaning coated glass up hill and dale.In the present embodiment, before dish brush device 13, be provided with high pressure water jet pipe 19, the water jets under high pressure that high pressure water jet pipe 19 ejects can be fast washed away the particulate material on coated glass surface totally, reduce the particulate material on the coated glass surface that enters dish brush matting, thereby reduce the damage of coated glass.
With reference to Fig. 1-2, described brush unit 14 is provided with and is installed on the described frame 11 in abutting connection with described dish brush device 13, described transfer roller 122 is to be provided with accordingly in twos up and down and forms clamping transfer roller group 122a, described clamping transfer roller group 122a is arranged to be used to be between described dish brush device 13 and the brush unit 14 and transmits coated glass clippingly, thereby after will coiling the cleaning fluid filtering in the brush matting, enter the hairbrush matting again, thereby avoid the secondary pollution in the cleaning process, and then it is more thorough to make that coated glass cleans.Described brush unit 14 comprises hairbrush first device 141, hairbrush second device 142 and hairbrush the 3rd device 143, and described hairbrush first device 141, hairbrush second device 142 and hairbrush the 3rd device 143 structures are identical and set gradually.Described hairbrush first device 141 comprises 1411,3 groups of hairbrush 1412 of first water spraying mechanism and hairbrush power motor 1413, and described water spraying mechanism 1411 is installed on the described frame 11, and its shower nozzle 1411a that has is in the face of described coated glass setting.Described hairbrush 1412 is to be provided with accordingly in twos up and down and forms clamping and transmit the hairbrush group, described clamping transfer roller group 122a and described clamping transmit the hairbrush group and are positioned at same straight line, and described clamping transmits the hairbrush group and runs through described brush unit 14 and be used to be and transmit coated glass clippingly and catch up with the moisture content of pressing on the coated glass.When described water spraying mechanism 1411 sprays alkaline cleaning fluid on described coated glass by shower nozzle 1411a, described hairbrush power motor 1413 drives described hairbrush 1412 and rotates to clean coated glass.In the present embodiment, the direction of rotation of every group of hairbrush 1412 is opposite with the direction of rotation of described transfer roller 122, that is: the direction of rotation of every group of hairbrush 1412 is opposite with the direction of advance of coated glass, thereby makes that the cleaning dynamics of hairbrush 1412 is stronger; And described clamping transfer roller group 122a runs through described brush unit 14 and staggered with described clamping transmission hairbrush group, and corresponding in twos setting of this clamping transfer roller group 122a also pressed from both sides the upper and lower surface of establishing described coated glass.In the present embodiment, the cleaning fluid of the 3rd water spraying mechanism 1413 of second water spraying mechanism 1412 of first water spraying mechanism 1411 of described hairbrush first device 141, hairbrush second device 142 and hairbrush the 3rd device 143 is different, particularly, what first water spraying mechanism 1411 sprayed is alkaline cleaning fluid, what second water spraying mechanism 1412 sprayed is running water, and what the 3rd water spraying mechanism sprayed is pure water.Correspondingly, be provided with clamping transfer roller group 122a between described hairbrush first device 141, hairbrush second device 142 and hairbrush the 3rd device 143 and establish described coated glass with folder, thereby will go up the cleaning fluid filtering of one matting, avoid the secondary pollution of cleaning fluid, thereby reach better cleaning performance.Described hairbrush 1412 adopts nylon bristle.
With reference to Fig. 1-2, described suction assembly 15 is provided with and is installed on the described frame 11 in abutting connection with described brush unit 14, described suction assembly 15 comprises two groups of suction roll groups 151, described suction roll group 151 is to be up and down to be provided with accordingly in twos and to form by having absorptive suction roll, and the corresponding in twos suction roll folder that is provided with is established the upper and lower surface of described coated glass and absorbed and catch up with the moisture content of pressing on the described coated glass.Be provided with clamping transfer roller group 122a establishes described coated glass with folder upper and lower surface between described suction assembly 15 and the described brush unit 14, and also be provided with clamping transfer roller group 122a establishes described coated glass with folder upper and lower surface between two groups of suction roll groups 151, this setting has alleviated the burden of the drying process that suction assembly 15 born, thereby reaches the effect of rapid draing coated glass.Described suction roll group 151 adopts the foaming nylon material, and the 151 unpowered drives of described suction roll group, only relies on the contact friction force rotation of suction roll group 151 and described coated glass, and the cleaning fluid on coated glass surface is adsorbed.
With reference to Fig. 1-2 and Fig. 4-6, described drying device 16 is provided with and is installed on the described frame 11 in abutting connection with described suction assembly 15.Described drying device comprises that air knife 161, hair-dryer 162 and 163, four air knives 161 of bellows are arranged to two groups respectively, and every group comprises that two air knives 161 and two air knives 161 are provided with in the face of the upper and lower surface of described coated glass respectively.Described hair-dryer 162 is connected with described bellows 163, and the air-flow that described hair-dryer produces high pressure enters described bellows 163, and described bellows 163 are connected with described air knife.Particularly, described air knife 161 comprises air knife main body 1611 and adjusting screw(rod) 1612, and described adjusting screw(rod) 1612 is connected with described frame 11, and described adjusting screw(rod) 1612 is in order to regulate the distance of air knife 161 and coated glass, to reach best drying effect.Described air knife main body 1611 has cavity (figure does not show), one dividing plate, 1614 shapes triangular in shape also are installed in described cavity centre so that described cavity is divided into two, the both sides of the upper end of described air knife main body 1611 have the air inlet 1613 that is communicated with described cavity respectively, described air inlet 1613 is connected with described bellows 163, and described bellows 163 enter the gas of high pressure in the cavity of described air knife 161 by two air inlets 1613.The air outlet 1615 of opening formation towards coated glass offered in the lower end of described air knife main body 1611, at length, described air outlet 1615 is flat, and is extended to form by the input direction bending along described coated glass of the sidewall of the lower end that is positioned at described air knife main body 1611.The plane at the place of described air outlet 1615 is parallel with described coated glass.The width of this air outlet 1615 is less than 1 millimeter, and surface distance 3 millimeter of this air outlet 1615 and coated glass enter in the cavity of described air knife 161 by two air inlets 1613 when the gas of bellows 163 with high pressure, air-flow blows out from air outlet 1615, reach effect principle based on Koln, the air-flow that the air outlet 1615 of air knife 161 blows out can form the thin slice air curtain, this thin slice air curtain with drainage 25 to thirtyfold surrounding air, impact air curtain thereby form the very thin high strength air flow of one side, the coated glass surface most of moisture of approach can be blown down.Air knife 161 adopts two air inlets 1613 in the utility model, and being provided with in the cavity that dividing plate 1614 divides cavity equally is two spaces, make high pressure draught blow out from the air outlet 1615 of air knife 161 more equably, and then, air outlet 1615 is arranged to bend and extend into type along described coated glass surface, the feasible air curtain that blows out from air outlet 1615 of this design more evenly and is more pressed close to coated glass, thereby reaches preferable drying effect.
With reference to Fig. 1-2, described heat baking device 17 is provided with and is installed on the described frame 11 in abutting connection with described drying device 16.Described heat baking device 17 comprises hot bellows 171 and oven dry cavity 172, and described hot bellows 171 is communicated with described oven dry cavity 172, and described coated glass is sent in the described oven dry cavity 172 by described transfer roller 122.In described hot bellows 171 is blown into the hot blast of high enough temp oven dry cavity 172, the residual moisture on this hot-air seasoning coated glass surface.Be arranged at after the described drying device 16 to described heat baking device 17 adjacency, after the drying of coated glass through air knife 161 in the drying device 16, then enter the baking operation stage of heat baking device 17, this procedure connection makes and reaches quick-drying effect through the coated glass after cleaning.
With reference to figure 1, checkout gear 18 is installed on the described frame 11, and described checkout gear 18 comprises test chamber 181 and the optical detection system 182 that holds described coated glass.Described test chamber has dust cover (figure does not show), this dust cover covers closed and has transparent observing window (figure does not show) for being, described optical detection system 182 can detect by the printing opacity reflection of the coated glass of approach test chamber 181 whether coated glass cleans and drying is thorough.
With reference to figure 2, the utility model coated glass cleaning and drying device 1 also comprises water receiving mechanism 112, the described liquids recovery that will have after water receiving mechanism 112 will clean, and in water receiving mechanism 112, be provided with filter screen, form automatic sewage disposal function by filter screen.
Need to prove that the quantity of described transfer roller 122, described hairbrush 1412 and described dish brush 131 is not limited to the number in the foregoing description, can be determined on a case-by-case basis.
Above disclosed only is preferred embodiments of the present utility model, can not limit the interest field of the utility model certainly with this, and therefore the equivalent variations of being done according to the utility model claim still belongs to the scope that the utility model is contained.