CN201622924U - Flexible universal production line of xenon high-voltage discharge lamp ballast - Google Patents
Flexible universal production line of xenon high-voltage discharge lamp ballast Download PDFInfo
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- CN201622924U CN201622924U CN2010201108862U CN201020110886U CN201622924U CN 201622924 U CN201622924 U CN 201622924U CN 2010201108862 U CN2010201108862 U CN 2010201108862U CN 201020110886 U CN201020110886 U CN 201020110886U CN 201622924 U CN201622924 U CN 201622924U
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Abstract
The utility model discloses a flexible universal production line of a xenon high-voltage discharge lamp ballast, which is characterized by comprising an intelligent control system for a main assembly line and a flexible production line, wherein the main assembly line comprises a plurality of independent functional module stands, at least one high-temperature ageing stand and a mobile transmission line; each functional module stand has the same structure and comprises a scanner, a test part, a frock clamp operating part, a maintenance isolating part, a computer information system and a display; the high-temperature ageing stand comprises a high-temperature ageing box and a computer control system; the computer information system of each functional module stand and the computer control system of the high-temperature ageing stand are respectively in bidirectional electric connection with the intelligent control system of the flexible production line for information interaction, and the intelligent control of products in the whole production process is completed through the identification code verification of each process of the produced target products and the identification that whether the identification code is qualified or not. The functional module stands can be increased or decreased according to the variety of the produced products, and the formed production line is simple and convenient.
Description
Technical field
The utility model relates to a kind of universal production line of xenon electrion lamp ballast of flexibility.
Background technology
The xenon high-pressure discharge lamp is high-voltage gas discharging light (High Intensity Discharge Lamp, the HID lamp) a kind of in, be lighting source of new generation, constitute by quartz bulb (being filled with xenon, small amount of mercury steam, metal halide), ballast, igniter and wire harness group.Because the HID lamp starts and presents complex characteristics,, provide operation required voltage and current of each stage so ballast must can be made in good time judgement under hot and cold different conditions.Simultaneously, ballast can also improve the brightness constancy of HID lamp, makes it not to be subjected to the automobile voltage fluctuation to influence.As seen, the performance of ballast is determining the operating characteristic and the useful life of HID lamp.
Traditional product line mainly adopts the plate chain type conveyer belt structure, a common production line is merely able to make a kind of product, and each station manipulation is changeless, if a certain operation in upstream goes wrong, then directly influence the normal operation of downstream all process steps, cause the unnecessary stagnation of other station, thus the whole operating efficiency of influence.Simultaneously, traditional production model majority is based on manually, the phenomenon of individual product omission or repetitive operation can occur in high volume production process, and the manual operation meeting influences technical target of the product, cause the uneven of product quality, the waste product defective item is more.Though even if full automatic production line can keep in high volume production process efficiently also only being applicable to a kind of product that when a certain link goes wrong, the whole piece streamline will all be changed equally.Can cause a large amount of wastes like this, the cost of enterprise will increase.
Summary of the invention
The utility model is provide a kind of the collection produce equipment and the universal production line of electronic product that detects incorporate flexibility for the problems referred to above that overcome the prior art existence.This universal production line is guaranteeing under the product quality premise, mechanization and automation are integrated together, adopt a plurality of independently functional module combinations to build up production line, both shortened the construction schedule of production line, reduce product cost, realized the high automation and the high flexibilityization of production again.
To achieve these goals, the universal production line of xenon electrion lamp ballast of a kind of flexibility of the utility model, be characterized in, a kind of universal production line of xenon electrion lamp ballast of flexibility, it is characterized in that, comprising: the main flow waterline of productive target product workpiece and the intelligent control system of flexible production line; Described main flow waterline comprises a plurality of independently functional module platforms and at least one high temperature ageing platform and be used for transmitting target product workpiece movement pipeline between each functional module platform; Described a plurality of functional module platform comprises wire module platform and at least one maintenance modules platform under at least one load module platform, at least one test module platform, at least one sampling check for quality module platform, at least one finished product; Described each functional module platform structure is identical, all comprises one scan instrument, a test department, a frock clamp operating portion, a maintenance product isolation part, a computer information system and a display; Described high temperature ageing platform comprises high temperature ageing casing, a test department, a computer operating platform and a computer control system of one scan instrument, an adjustable temperature; The intelligent control system of described flexible production line is made of a computer server; The computer control system of the computer information system of described each functional module platform, high temperature ageing platform is electrically connected with the intelligent control system of described flexible production line is two-way respectively, common constitute an interactively management information system, finish the data query of each target product workpiece in the whole process of production and review and the intellectuality control of information processing.
The universal production line of xenon electrion lamp ballast of above-mentioned a kind of flexibility, wherein, described load module platform has a plurality of, comprises assembling component module platform, burning program module platform, wiring board test module platform, shell Knockdown block platform; Described test module platform has a plurality of, comprises performing leak test module platform, assembly test module platform, outward appearance test module platform; Described high temperature ageing platform is arranged between the performing leak test module platform of the shell Knockdown block platform of described load module platform and described test module platform.
The universal production line of xenon electrion lamp ballast of above-mentioned a kind of flexibility; wherein; the tester that the test department of described each functional module platform comprises the testboard bay of drop target product workpiece and is used for each target product workpiece is tested, and comprise the independently shielding protector of being furnished with the external disturbance of preventing.
The universal production line of xenon electrion lamp ballast of above-mentioned a kind of flexibility, wherein, the intelligent control system of described flexible production line comprises that a data query center that is embedded in the computer server reviews unit, an analysis and statistic unit, a database; The unit is reviewed with analysis with statistic unit is two-way is electrically connected in described data query center; Described analysis and statistic unit are electrically connected with the database order is two-way; Described data query center is reviewed the unit and is electrically connected with the computer information system of each functional module platform is two-way; Described database respectively with the computer information system of each functional module platform and two-way electrical connection of computer control system of high temperature ageing platform.
The universal production line of xenon electrion lamp ballast of above-mentioned a kind of flexibility, wherein, the computer information system of described each functional module platform comprises an identification code authentication unit, a data acquisition unit, a data storage cell, the data processing recognition unit in the industrial computer of the functional module platform that is embedded in separately; Wherein: the input of described identification code authentication unit is electrically connected with the output of scanner; The input of described data acquisition unit is electrically connected with the output of identification code authentication unit and tester respectively, and the output of this data acquisition unit is electrically connected with the input of data storage cell; The output of described data storage cell is electrically connected with the input of data processing recognition unit, and this data storage cell also is electrically connected with the intelligent control system of flexible production line is two-way; Described data processing recognition unit is electrically connected with the intelligent control system of flexible production line is two-way; The output of described data processing recognition unit also is electrically connected with the control end of tester.
The universal production line of xenon electrion lamp ballast of above-mentioned a kind of flexibility, wherein, the computer control system of described high temperature ageing platform: comprise energy supply control module, temperature control modules and functional test information module; Wherein: described energy supply control module comprises the relay element that is connected with power supply; Described temperature control modules comprises the temperature sensor that is arranged in the high temperature ageing casing, the temperature controller that is electrically connected with the output of temperature sensor; Described functional test information module comprises an identification code authentication unit, a data acquisition unit, a data storage cell, a data processing recognition unit, a Data Management Unit and an information process unit that is embedded in the computer; The input of described identification code authentication unit is electrically connected with the scanner output of this high temperature ageing platform; The output of described identification code authentication unit is electrically connected with the input of described data acquisition unit; The output of described data acquisition unit is electrically connected with the input of described data storage cell; The output of described data storage cell is electrically connected with the input of described data processing recognition unit; Described data processing recognition unit is electrically connected with Data Management Unit is two-way, and the output of this data processing recognition unit also is electrically connected with the control input end of tester; Described Data Management Unit is electrically connected with information process unit is two-way; The output of described information process unit is electrically connected with the input of the temperature controller of the relay of energy supply control module and temperature control modules respectively; Described Data Management Unit is electrically connected with the intelligent control system of flexible production line is two-way.
The universal production line of xenon electrion lamp ballast of above-mentioned a kind of flexibility, wherein, pass through the ICP/IP protocol interaction data between the intelligent control system of the computer control system of the computer information system of described each functional module platform, high temperature ageing platform and flexible production line.
Because the utility model has adopted above technical scheme, the technique effect of its generation is tangible:
1, the electronic product assembly line of a kind of flexibility described in the utility model be the different phase of product in manufacturing process adopted respectively have standalone feature, movably the functional module platform makes up and realizes, in the whole production flow process, adopt anti-error correction digital alarming, make that the assembling and the characterization processes flow process of product are compact more simple and direct, product percent of pass raises, more convenient operation safety, efficient is higher.It constitutes interactively management information system of the common formation of intelligent control system of each functional module platform, high temperature ageing platform and the flexible production line of production technology equipment flow process main flow waterline, the intellectuality control of finishing information processing, the data query in the whole process of production and reviewing has embodied flexible automation.
2, each functional module platform self can be realized a complete function, and the validity that the computer information system that self has can identification signal.The operation functional module platform that each is used to assemble all includes the assembling jig of fast changeable, the instrument that is used for testing, scanner, also is equipped with display and touch-screen, be used for video data result and test process, thereby according to the video data that obtains, judge test result, adjust the test index of correlation, optimize testing procedure.In addition, also be furnished with independently shielding protector, prevent outside interference at the test department of each functional module platform.
3, the intelligent control system of flexible production line mainly be responsible for each functional module platform at information Control, the data query of production process and review, the intellectuality control of production procedure; Each functional module platform had only obtained before operation when allowing the information command of operation, just can carry out or finish the current function that will realize, otherwise provided the prompting that makes mistakes with associative operation.And the operation of each functional module platform and maintenance modules platform and mistake proofing correction process, and half-finished high low temperature test result can by and the intelligent control system of flexible production line between interactive visit finish.Be product is assembled to final products from the components and parts of the finished product printed circuit board (Printed Circuit Block Assembly is called for short the PCBA plate) of beginning packing and vanning, each is produced and testing procedure all is equipped with professional electronic-controlled installation and backup information, prevents to cause product false retrieval and omission in process of production because of accident.
4, the high temperature ageing platform has the performance of regulating test condition in half-finished test process, it can pass to the test data of each product in the high-temperature cabinet intelligent control system of flexible production line by data wire, after the high temperature ageing experiment finishes, the storage that the intelligent control system of flexible production line receives it, wait for next experimental procedure at first, more relevant product information is transferred to relevant standalone feature platform and uses.Simultaneously, in case find substandard product to occur in the high temperature ageing process, then system can stop automatically to this product experiment, its result stores in the self database, and be transferred to the intelligent control system backup of flexible production line by data wire, substandard product is delivered to the maintenance modules platform, reduce follow-up production test step in the whole flow process of product, thus the time that minimizing flogs a dead horse and the waste of resource.
5, whole flexible production line flow process by separate movably independently the functional module platform constitute, the mistake proofing error correction timely of the electronic monitoring device in the whole flow process makes product can access effective performance in different production links and guarantees.Because the functional module platform of the quick-replaceable assembling jig of equipment is all separate, when producing the product of series of the same type, as long as change original mould of assembling jig down, the fit on novel die just can carry out the large batch of production of new product fully again.So not only improved and produced the utilance of line, and saved the production cost.
Description of drawings
Concrete structure of the present utility model and operating process are further described by following embodiment and accompanying drawing thereof.
Fig. 1 is the schematic diagram of a kind of embodiment of the universal production line of xenon electrion lamp ballast of a kind of flexibility of the utility model and information interaction.
Fig. 2 is the structural representation of the utility model functional module platform.
Fig. 3 is the structural representation of the utility model high temperature ageing platform.
Fig. 4 is the schematic diagram that adopts the universal production line embodiment of HID ballast of the flexibility that the utility model realizes.
Fig. 5 is the concrete structural representation of the utility model information interaction.
Embodiment
The universal production line of xenon electrion lamp ballast of a kind of flexibility of the utility model, it can be according to the performance requirement of the electronic product of being produced, a plurality of structures are identical but have independently functional module platform difference in functionality, removable combination and at least one high temperature ageing platform fits together, form the general production line that a suitable electronic product is produced, and the product of being produced is realized the flexibility intelligence chemical control system of overall process by the intelligent control system of flexible production line.
See also Fig. 1, Fig. 1 is the schematic diagram of a kind of embodiment of the universal production line of xenon electrion lamp ballast of a kind of flexibility of the utility model and information interaction.This production line is used for the test and the assembling of electronic product.This production line comprises: produce the main flow waterline 1 of ballast product and the intelligent control system 2 of flexible production line.When producing assembling ballast product, the main carrier of at first giving each product to be assembled is unique initial marking of the equal mark of printed substrate number for example, for example two-dimension code.Described main flow waterline 1 comprises a plurality of independently functional module platforms 11 and at least one high temperature ageing platform 12 and be used for transmitting the mobile pipeline 13 of producing product between each functional module platform.The intelligent control system 2 that also comprises a flexible production line.Each functional module platform respectively comprises a computer information system, and the high temperature ageing platform comprises computer control system.Being electrically connected with the intelligent control system of described flexible production line is two-way respectively of the computer control system of the computer information system of described each functional module platform, high temperature ageing platform, common constitute an interactively management information system, finish the data query of each target product workpiece in the whole process of production and review and the intellectuality control of information processing.In the present embodiment, pass through the ICP/IP protocol interaction data between the intelligent control system of the computer information system of described each functional module platform of the universal production line of xenon electrion lamp ballast of a kind of flexibility of the utility model, the computer control system of high temperature ageing platform and flexible production line.
See also Fig. 2, Fig. 2 is the structural representation of the utility model functional module platform.Described each functional module platform 11 structure are identical, all comprise scanner 1101, test department 1102, frock clamp operating portion 1103, maintenance product isolation part 1104, the computer information system 1105 of functional module platform, an industrial computer display 1106 that the identification number for described each ballast product scans.And the independently shielding protection cover 1108 that prevents external disturbance that also comprises distribution box 1107, outside test department, is provided with; Can also comprise the touch-screen 1109 that data are made amendment.The test department 1102 of described each functional module platform comprises that the test bracket 11021 of placing tested target product workpiece is used for tester 11022 that each target product workpiece is tested; Described frock clamp operating portion 1103 comprises the positioning fixture of fast changeable.When concrete operations, can be equipped with the different testers that require at test department.
See also Fig. 3, Fig. 3 is the structural representation of the utility model high temperature ageing platform.Described high temperature ageing platform 12 comprises the computer control system 123 of high temperature ageing casing 121, a computer operating platform 122 and a high temperature ageing platform of an adjustable temperature; Also comprise a computer display 124, scanner 125, tester 126.A plurality of products to be measured 100 are in casing.
See also Fig. 4, Fig. 4 is the structural representation of a kind of embodiment that adopts the production line of the universal production line production of xenon electrion lamp ballast xenon high-pressure discharge lamp (hereinafter to be referred as the HID) ballast of a kind of flexibility of the utility model or series of products of the same type, and present embodiment has been equipped with a plurality of load module platforms 111 with assembling function according to the requirement of the product of producing, a plurality of test module platforms 112 with test function, and one provide finished product roll off the production line function finished product under wire module platform 113, a sampling check for quality module platform 114 and a maintenance modules platform 115 that is used to keep in repair function that is used for the sampling check for quality function.Wherein: a plurality of load module platforms comprise assembling component module platform 1111, burning program module platform 1112, wiring board test module platform 1113, shell Knockdown block platform 1114, sequence arrangement; A plurality of test module platforms 112 comprise performing leak test module platform 1121, assembly test module platform 1122, outward appearance test module platform 1123, sequence arrangement; Described high temperature ageing platform 12 is arranged between described shell Knockdown block platform 1114 and the described test module platform 1121.
See also Fig. 5.The intelligent control system 2 of flexible production line described in the utility model is made of a computer server.The intelligent control system of this flexible production line comprises that a data query center that is embedded in the computer server reviews that unit 21, is analyzed and statistic unit 22, a database 23; The unit is reviewed with analysis with statistic unit is two-way is electrically connected in described data query center; Described analysis and statistic unit are electrically connected with database is two-way; Described data query center is reviewed the unit and is electrically connected with the data storage cell of each functional module platform is two-way; Described database respectively with the computer control system of the data processing recognition unit of each functional module platform and high temperature ageing platform in two-way electrical connection of Data Management Unit.
Please continue to consult Fig. 5.In the universal production line of xenon electrion lamp ballast of a kind of flexibility of the utility model, the computer information system 1105 of described each functional module platform respectively comprises an identification code authentication unit 11051, a data acquisition unit 11052, a data storage cell 11053, the data processing recognition unit 11054 in the industrial computer that is embedded in functional module platform separately; Wherein: the input of described identification code authentication unit is electrically connected with the output of scanner 1101; The input of described data acquisition unit is electrically connected with the output of identification code authentication unit and tester 11022 respectively, and the output of this data acquisition unit is electrically connected with the input of data storage cell; The output of described data storage cell is electrically connected with the input of data processing recognition unit, and this data storage cell is also reviewed unit 21 two-way electrical connections with the data query center of the intelligent control system of flexible production line; Described data processing recognition unit is electrically connected with the database 23 of the intelligent control system of flexible production line.The output of this data processing recognition unit also is electrically connected with the control end of tester 11022.In the tester of each functional module is tested the operating result of this operation, in case the data processing recognition unit detects substandard product, the data processing recognition unit can be exported a control signal that stops test and give tester, tester is stopped this product experiment, and the result is stored in information process unit and the Data Management Unit.
Please continue to consult Fig. 5, and Fig. 3 is consulted in cooperation.The computer control system 123 of described high temperature ageing platform comprises energy supply control module 1231, temperature control modules 1232 and functional test information module 1233; Wherein: described energy supply control module 1231 comprises the relay element 12312 that is connected with power supply 12311; Described temperature control modules 1232 comprises the temperature sensor 12321 that is arranged in the high temperature ageing casing, the temperature controller 12322 that is electrically connected with the output of temperature sensor; Described functional test information module 1233 comprises an identification code authentication unit 12331, a data acquisition unit 12332, a data storage cell 12333, a data processing recognition unit 12334, a Data Management Unit 12335 and an information process unit 12336 that is embedded in the computer; The input of described identification code authentication unit is electrically connected with the scanner output of this high temperature ageing platform; The output of described identification code authentication unit is electrically connected with the input of described data acquisition unit; The output of described data acquisition unit is electrically connected with the input of described data storage cell; The output of described data storage cell is electrically connected with the input of described data processing recognition unit; Described data processing recognition unit is electrically connected with Data Management Unit is two-way, and the output of this data processing recognition unit also is electrically connected with the control input end of tester; Described Data Management Unit is electrically connected with information process unit is two-way; The output of described information process unit is electrically connected with the input of the temperature controller of the relay of energy supply control module and temperature control modules respectively; Database 23 two-way electrical connections of described Data Management Unit and the intelligent control system of flexible production line.Make high temperature ageing playscript with stage directions body have the performance of regulating test condition, and the information of each product in test process in the high-temperature cabinet can be passed to the intelligent control system of flexible production line by data wire.After the high temperature ageing experiment finishes, the intelligent control system of the flexible production line total data that it is received stores, wait for next experimental procedure at first, the information with each product is transferred to relevant functional module platform use by data wire again.Simultaneously, in case the data processing recognition unit detects substandard product in the high temperature ageing process, data processing recognition unit output one stops the control signal of test and gives tester, tester is accepted this and is stopped test command, directly stop this product experiment, and the result is stored in information process unit and the Data Management Unit.The operator can read the information of each product the experimentation from the man-machine interaction panel of high-temperature cabinet, treat that all over products test finishes after, substandard product is transferred to the place under repair of maintenance modules platform.In order to save cost, present embodiment is by dolly 200 (as shown in Figure 4) substandard product to be transported to the place under repair of maintenance modules platform.Qualified product then enter next process.In test process, adopt equivalent load to replace the actual load of testing, and the test of in time turn-offing substandard product, thereby the time that minimizing flogs a dead horse and the waste of resource.
Please cooperate and consult Fig. 4.The process of producing HID ballast series of products below by the universal production line that adopts a kind of flexibility electronic product of the utility model describes in further detail the utility model:
The mainboard of at first giving each target product workpiece to be assembled is unique initial marking of printed substrate (hereinafter to be referred as the PCBA plate) mark 2 D code information number for example for example.Enter each linkage editor then.
The first step is for example printed substrate assembling components and parts of mainboard at assembling component module platform 1111.Operating personnel are with the initial marking sign indicating number 2 D code information on the scanner scanning PCBA plate, and the identification code authentication unit of the computer information system by this functional module platform carries out the identification code checking.Read after being proved to be successful 2 D code information is preserved by the data acquisition unit of the computer information system of this functional module platform, and be saved in the database of intelligent control system of flexible production line.This moment display two-dimensional code display information on this functional module platform.For reminding operating personnel reasonably to operate, in this operation, this assembling component module platform also can comprise a process operations indicator light (not shown); The output repayment of principal process operations indicator light of the data processing recognition unit of the computer information system of this functional module platform is electrically connected, when the 2 D code information that shows is correct, this process operations indicator light is glittering simultaneously, reminds operating personnel can carry out next step and has operated.If read unsuccessfully, display is two-dimensional code display information still, and information is delivered to by data wire in the memory cell in the intelligent control system of flexible production line.The automatic butt of the intelligent control system of flexible production line own receives that information handles.But assembling switch indicator light does not then work.At this moment, can continue to use this 2 D code information of scanner scanning.If read unsuccessfully, then the display of this functional module playscript with stage directions body is pointed out display alarm, just can carry out next step operation after the eliminating.After the eliminating, the PCBA plate is put into the quick positioning fixture of this functional module platform, press indicator cock, positioning fixture carries the PCBA plate and enters in the test department, utilizes the assembling tester of test department automatically the PCBA plate to be carried out components and parts assembling and some glue.After tested and after data processing recognition unit identification is qualified, flow into next process.Otherwise, defective item is sent into the maintenance modules platform automatically.
In second step, write the MCU program at burning program module platform 1112.The PCBA plate that the upstream is qualified is put into the positioning fixture of this functional module platform, uses 2 D code information on the scanner scanning PCBA wiring board afterwards, and checking is as the operation of the first step.After reading successfully binary bar code is saved in the database of intelligent control system of flexible production line, automatically start the burning instrument simultaneously, the quick change positioning fixture that installs a last operation PCBA plate is advanced in the test department of itself, prevents the electromagnetic interference in the process of burning program.Then the industrial computer of this module platform starts the burning order, finishes whole programming and testing process by tester, and operating personnel can utilize touch-screen to revise variate-value in the test process, burning program in the MCU chip.Industrial computer is by analyzing and handle the data in the burning process then, and discerns qualified products and substandard product automatically by the data processing recognition unit of the computer information system of this functional module platform.Substandard product is put into the maintenance isolation part automatically.Confirm further work.If it is unsuccessful that the initial 2 D code information of this operation reads, then the display of this module playscript with stage directions body is pointed out display alarm, as the mode of operation of the first step, just can carry out next step operation after the eliminating.
In the 3rd step, carry out the test of PCBA plate at circuit board test module platform 1113.It at first is the positioning fixture of qualified product in the last operation being put into this module playscript with stage directions body, then with the 2 D code information of the qualified product after an operation is finished on the scanner scanning of this module platform, the identification code authentication unit of the computer information system of this functional module platform reads and discerns 2 D code information automatically, 2 D code information is transferred in the intelligent control system of flexible production line simultaneously, and 2 D code information is shown by the display of this functional module playscript with stage directions body.After being defined as success and reading 2 D code information, positioning fixture enters into the test department of itself automatically fast, utilizes the tester in the test department that the PCBA plate is carried out the semi-finished product test.Each measured value (test result) can show by the display of this functional module playscript with stage directions body in the test process, and after the computer information system processing by this functional module platform, distinguishes qualified and substandard product.Substandard product is sent into the isolation part automatically, and qualified products change subsequent processing automatically over to.
In the 4th step, carry out the assembling of shell at shell Knockdown block platform 1114.At first use scanner scanning from the 2 D code information on a last operation, the qualified PCBA plate, the identification code authentication unit of the computer information system of this functional module platform reads and discerns 2 D code information automatically, and with result transmission in the intelligent control system of flexible production line, simultaneously in the display of itself, demonstrate 2 D code information.After 2 D code information reads successfully, the PCBA plate is placed on the quick-speed jigs in this module platform, presses the assembling switch, start automatic assembling process.Tester in this shell Knockdown block platform test department is actual to be the instrument that an automatic assembling adds test, has the function that realizes the mounter hand, and the product after the assembling is carried out vibration-testing.After assembling finishes, print a new semi-finished product identification code for example the one-dimensional bar code label stick on this product casing that assembles.In this process, the rejecting of reporting to the police automatically of the substandard product of former 2 D code information read error, substandard product is put into the maintenance isolation part.Whether and can discern defective item automatically by the computer information system of this functional module platform has put into the isolation part and has finished.
In the 5th step, the qualified products after the above-mentioned assembly process end are put into high temperature ageing platform 12 carry out burn-in test.Before putting into each product, all to use the semi-finished product identification code of the scanner scanning of high temperature ageing platform from each product of a last operation.The identification code authentication unit of the computer control system by the high temperature ageing platform reads identification to the one-dimensional bar code of scanner scanning and handles, and the result is transferred to Data Management Unit by data acquisition unit, data processing recognition unit in the database of intelligent control system of flexible production line again and backs up.If successfully read, the operator puts into the high-temperature cabinet of system with product, starts tester and carries out the high temperature ageing test.In whole test process, tester can detect test products automatically, and the message transmission of test is given the intelligent control system of flexible production line.And can regulate power supply and, determine test condition by the information process unit control relay according to test request by the temperature in the information process unit control temperature controller adjusting high-temperature cabinet.After test finished, data identification unit was rejected substandard product automatically, and these data are transferred to by Data Management Unit in the database of intelligent control system of flexible production line again and back up.To send the maintenance modules platform to for substandard product.Product for test passes then is transported to subsequent processing.If read the failure of one-dimensional bar code information, then do not carry out next step.
In the 6th step, carry out performing leak test at 1121 pairs the 5th products that go on foot output of performing leak test module platform.Mainly utilize this module platform to implement whole test process.At first product to be measured is placed in the positioning fixture of this module platform, use the one-dimensional bar code information of the scanner scanning product to be measured of this module platform self then, the identification code authentication unit of the computer information system of this functional module platform is also discerned this one-dimensional bar code information automatically, and will read the database that message transmission is given the intelligent control system of flexible production line, on the display of this module platform, show simultaneously.After reading the information success, positioning fixture enters into test department automatically fast, and the tester that starts in the test department carries out sealing test work, and test result shows by the display of this module platform.If desired, operating personnel can utilize the touch-screen of module playscript with stage directions body to revise test parameter, and final testing result are transferred to by data wire in the database of intelligent control system of flexible production line and back up.In whole test process, the module platform separates qualified product and defective item automatically, after the end, enters next process.
In the 7th step, carry out the assembly performance test of product at assembly test module platform 1122.This procedure mainly is to realize on the module platform of standalone feature.Method of testing is consistent with the 6th step with step.Just the instrument that originally carries out performing leak test is changed over the instrument that carries out the assembly test.
In the 8th step, carry out the outward appearance test of product at External Observation die trial piece platform 1123.Method of testing is consistent with above-mentioned the 6th step with step.Just the instrument that originally carries out sealing test is changed into the External Observation test instrument.
In the 9th step, wire module platform 113 carries out labelling and packing (being called for short finished product rolls off the production line) of product under finished product.The identification code row of qualified products that at first will be by an operation on the scanner scanning, the identification code authentication unit of the computer information system of this functional module platform is also discerned this one-dimensional bar code information automatically, the result shows by the display of itself, and is transferred to the database of the intelligent control system of flexible production line.Because each previous operation was all carried out identification code scanning, thereby was depositing the information that product was done each test in the intelligent control system of flexible production line, having only all, qualified product just can enter final labelling and packaging process.
The tenth step, carry out random test at 114 pairs of final products that are shaped of sampling check for quality module platform, this process is with the 6th step.
In above-mentioned each operation, in the assembling of target product workpiece, aging, the test, all through the data identification unit identification of the computer control system of the computer information system of the functional module platform of this operation, high temperature ageing platform,, then enter next process if be identified as qualifiedly; In each operation, in case it is defective that the data processing recognition unit of the computer control system of each functional module or high temperature ageing platform finds that test has, all will export one and stop test control signal to coupled tester, tester is accepted this and is stopped test command, directly stop experiment, and the result is stored in the database of intelligent control system of Flexible Production line corresponding product.Simultaneously underproof product is sent into the maintenance isolation part, sent into the maintenance modules platform again and overhaul.
In addition, in the flow process of the assembling in each step of qualified product and test, the operator can deliver to maintenance modules platform 115 respectively with the product of maintenance isolation part on each standalone feature module platform at any time and overhaul.The function of maintenance modules platform is consistent with other independently functional module platform with assembling.And, the head operation of each operation is exactly that this functional stations utilizes the scanner of self that to be measured and processed product are scanned, and discern by the identification code authentication unit, recognition result will leave in the intelligent control system of flexible production line, thereby qualified product just can be carried out next step operation to have only a last operation.The state of each product in the course of processing can be by calling flexible production line the database lookup of intelligent control system arrive, so just avoided false retrieval and omission.
In sum, in the production assembling and test process of whole flexibility, all adopted digital monitor mode, and each independently functional module identical framework is all arranged, so not only reduced the production line cost, also ensured the lifting of the qualification rate of product.Because the HID ballast is divided into different models, but assembling is consistent with test process, so as long as the tester of revising quick-speed jigs on each functional module platform that works alone and configuration different performance a little according to the difference of producing product just can be finished the operating function of functional module platform, according to the difference of producing product a plurality of functional module platform configurations that work alone are made up again, by increasing or reduce the independently number of functional module platform, just can build a new production line, it is convenient, time saving and energy saving to set up.And because the structure of each functional module platform is identical, operation requires also identical, makes operative employee's processing ease skilled, and the while also is convenient to the unified management to the operative employee's of each operation operational quality.Moreover because each functional module platform is independently, in case the functional module platform of an operation goes wrong, the functional module platform of other operation still can work on, and can not influence the running of whole piece streamline.And the functional module platform that can more finish changing timely substitute.For problematic functional module platform the timely repairing of target can be arranged, save time cost.
Claims (7)
1. the universal production line of xenon electrion lamp ballast of a flexibility is characterized in that, comprising: the main flow waterline of productive target product workpiece and the intelligent control system of flexible production line;
Described main flow waterline comprises a plurality of independently functional module platforms and at least one high temperature ageing platform and be used for transmitting target product workpiece movement pipeline between each functional module platform; Described a plurality of functional module platform comprises wire module platform and at least one maintenance modules platform under at least one load module platform, at least one test module platform, at least one sampling check for quality module platform, at least one finished product; Described each functional module platform structure is identical, all comprises one scan instrument, a test department, a frock clamp operating portion, a maintenance product isolation part, a computer information system and a display;
Described high temperature ageing platform comprises high temperature ageing casing, a test department, a computer operating platform and a computer control system of one scan instrument, an adjustable temperature;
The intelligent control system of described flexible production line is made of a computer server;
The computer control system of the computer information system of described each functional module platform, high temperature ageing platform is electrically connected with the intelligent control system of described flexible production line is two-way respectively, common constitute an interactively management information system, finish the data query of each target product workpiece in the whole process of production and review and the intellectuality control of information processing.
2. the universal production line of xenon electrion lamp ballast of a kind of flexibility according to claim 1, it is characterized in that, described load module platform has a plurality of, comprises assembling component module platform, burning program module platform, wiring board test module platform, shell Knockdown block platform;
Described test module platform has a plurality of, comprises performing leak test module platform, assembly test module platform, outward appearance test module platform;
Described high temperature ageing platform is arranged between the performing leak test module platform of the shell Knockdown block platform of described load module platform and described test module platform.
3. the universal production line of xenon electrion lamp ballast of a kind of flexibility according to claim 1; it is characterized in that; the tester that the test department of described each functional module platform comprises the testboard bay of drop target product workpiece and is used for each target product workpiece is tested, and comprise the independently shielding protector of being furnished with the external disturbance of preventing.
4. the universal production line of xenon electrion lamp ballast of a kind of flexibility according to claim 1, it is characterized in that the intelligent control system of described flexible production line comprises that a data query center that is embedded in the computer server reviews unit, an analysis and statistic unit, a database; The unit is reviewed with analysis with statistic unit is two-way is electrically connected in described data query center; Described analysis and statistic unit are electrically connected with database is two-way; Described data query center is reviewed the unit and is electrically connected with the computer information system of each functional module platform is two-way; Described database respectively with the computer information system of each functional module platform and two-way electrical connection of computer control system of high temperature ageing platform.
5. the universal production line of xenon electrion lamp ballast of a kind of flexibility according to claim 1, it is characterized in that the computer information system of described each functional module platform comprises an identification code authentication unit, a data acquisition unit, a data storage cell, the data processing recognition unit in the industrial computer of the functional module platform that is embedded in separately; Wherein: the input of described identification code authentication unit is electrically connected with the output of scanner; The input of described data acquisition unit is electrically connected with the output of identification code authentication unit and tester respectively, and the output of this data acquisition unit is electrically connected with the input of data storage cell; The output of described data storage cell is electrically connected with the input of data processing recognition unit, and this data storage cell also is electrically connected with the intelligent control system of flexible production line is two-way; Described data processing recognition unit is electrically connected with the intelligent control system of flexible production line is two-way; The output of described data processing recognition unit also is electrically connected with the control end of tester.
6. the universal production line of xenon electrion lamp ballast of a kind of flexibility according to claim 1, it is characterized in that the computer control system of described high temperature ageing platform: comprise energy supply control module, temperature control modules and functional test information module; Wherein:
Described energy supply control module comprises the relay element that is connected with power supply;
Described temperature control modules comprises the temperature sensor that is arranged in the high temperature ageing casing, the temperature controller that is electrically connected with the output of temperature sensor;
Described functional test information module comprises an identification code authentication unit, a data acquisition unit, a data storage cell, a data processing recognition unit, a Data Management Unit and an information process unit that is embedded in the computer; The input of described identification code authentication unit is electrically connected with the scanner output of this high temperature ageing platform; The output of described identification code authentication unit is electrically connected with the input of described data acquisition unit; The output of described data acquisition unit is electrically connected with the input of described data storage cell; The output of described data storage cell is electrically connected with the input of described data processing recognition unit; Described data processing recognition unit is electrically connected with Data Management Unit is two-way, and the output of this data processing recognition unit also is electrically connected with the control input end of tester; Described Data Management Unit is electrically connected with information process unit is two-way; The output of described information process unit is electrically connected with the input of the temperature controller of the relay of energy supply control module and temperature control modules respectively; Described Data Management Unit is electrically connected with the intelligent control system of flexible production line is two-way.
7. the universal production line of xenon electrion lamp ballast of a kind of flexibility according to claim 1, it is characterized in that, pass through the ICP/IP protocol interaction data between the computer control system of the computer information system of described each functional module platform, high temperature ageing platform and the intelligent control system of flexible production line.
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| CN2010201108862U CN201622924U (en) | 2010-02-09 | 2010-02-09 | Flexible universal production line of xenon high-voltage discharge lamp ballast |
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| CN2010201108862U CN201622924U (en) | 2010-02-09 | 2010-02-09 | Flexible universal production line of xenon high-voltage discharge lamp ballast |
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| CN201622924U true CN201622924U (en) | 2010-11-03 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102540995A (en) * | 2010-12-29 | 2012-07-04 | 富泰华工业（深圳）有限公司 | Production line flow control system and method |
| CN103213822A (en) * | 2013-04-26 | 2013-07-24 | 杭州电子科技大学 | Assembly line conveying device based on personal information modules and controlling method thereof |
| CN112079129A (en) * | 2020-08-27 | 2020-12-15 | 山西百信信息技术有限公司 | Product transferring device and method for aging process |
-
2010
- 2010-02-09 CN CN2010201108862U patent/CN201622924U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102540995A (en) * | 2010-12-29 | 2012-07-04 | 富泰华工业（深圳）有限公司 | Production line flow control system and method |
| CN102540995B (en) * | 2010-12-29 | 2016-01-27 | 富泰华工业（深圳）有限公司 | Produce line flow control system and method |
| CN103213822A (en) * | 2013-04-26 | 2013-07-24 | 杭州电子科技大学 | Assembly line conveying device based on personal information modules and controlling method thereof |
| CN112079129A (en) * | 2020-08-27 | 2020-12-15 | 山西百信信息技术有限公司 | Product transferring device and method for aging process |
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