CN201616017U - Electrical automatic control system for rolling aluminum fins - Google Patents
Electrical automatic control system for rolling aluminum fins Download PDFInfo
- Publication number
- CN201616017U CN201616017U CN2009200980146U CN200920098014U CN201616017U CN 201616017 U CN201616017 U CN 201616017U CN 2009200980146 U CN2009200980146 U CN 2009200980146U CN 200920098014 U CN200920098014 U CN 200920098014U CN 201616017 U CN201616017 U CN 201616017U
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- module
- rolling
- control system
- electrical control
- controller
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Abstract
The utility model discloses an electrical control system for rolling aluminum fins. The system comprises six servo drivers and servomotors driven by the servo drivers, a positioning module, a magnetic powder controller and a magnetic powder brake, a variable frequency motor and a frequency converter, an input module and an output module, wherein the variable frequency motor is connected to the system through the frequency converter; the magnetic powder brake and the magnetic powder controller are connected with each other; and the frequency converter and the control signals of the magnetic powder controller are controlled by the output module through a relay. The electrical control system is characterized in that the control unit of the system adopts a module type programmable logic controller including a main substrate and a power module, a high-performance CPU module, a positioning module, an input module and an output module which are arranged on the main substrate. The electrical control system accelerates the processing, reduces the failures, increases the running speed of the machine tool, and can be operated conveniently; and the tension strength can be automatically adjusted during the operation due to the adoption of the high-performance control system, thereby guaranteeing the tension for long materials of rolling feeding and controlling shafts to enter the rolling mold, and satisfying the forming dimensional requirements of fins passing through the rolling mold.
Description
Technical field
The utility model relates to the aluminium radiating fin rolling technology in the automobile radiators manufacturing equipment, particularly a kind of automatic control system that relates to aluminium fin rolling technology.
Background technology
The control system of existing aluminium fin rolling technology adopts has the control module of the Programmable Logic Controller of common performance as this system, be used for gating pulse positioning unit output pulse to the servo driver drives servomotor, and being used for control of conversion device driving rolling motor and feeding motor, the user can control the running of carrying out aforementioned three motors by action button according to being provided with of text editor.
This control system exists complete machine production efficiency slow, and needs armstrong's patent to adjust the pitch of waves and the operation unsafe problems that causes, the problem that performance accuracy can't guarantee.
Summary of the invention
In view of above-mentioned problems of the prior art, the utility model proposes the automatic electrical control system of a kind of aluminium fin rolling, employing has the modular Programmable Logic Controller of compact of high speed processing and system extension as the control module of this system, thereby has improved the whole efficiency of this system.
The utility model proposes the electric control system of a kind of aluminium fin rolling, comprise control module, six servo-drivers and the servomotor that is driven, locating module, load module, output module, it is characterized in that, described control module adopts the modular Programmable Logic Controller, comprise power module, high-performance CPU module, locating module, load module and output module are set on main substrate and the main substrate, wherein:
Power module is used to that other modules provide power supply in the controller;
High-performance CPU module is used to carry out the high capacity procedure stores, and the high speed processing programmed instruction;
Locating module is used to control the feeding pattern of six feeding Control Shafts, comprises the fixedly feeding pattern that feeding/speed all fixes, the velocity mode that feeding/speed all changes;
Load module is used for the operation of equipment signal and reads in;
Output module is used to realize the output module of switching value output control.
This system also comprises human-computer interaction interface, and is connected by the RS-232 interface of cable with high-performance CPU module.
Described locating module is connected with servo-driver by servo system controller network SSCNET, and servomotor links to each other with servo-driver respectively.
Described load module accepts to come from the signal of action button dish.
This system also comprises variable-frequency motor and frequency converter, magnetic powder brake and magnetic controller and relay, described variable-frequency motor connects by frequency converter, magnetic powder brake is connected with the magnetic controller, and the control signal of frequency converter and magnetic controller is controlled by relay by described output module.
Described modular Programmable Logic Controller adopts the PLC programmable device.
Compared with prior art, the utility model adopts high-performance CPU module, has improved instruction process speed greatly.Adopt 6 feeding Control Shafts of SSCNET (servo system controller network) control, reduced distribution, the trouble spot of generation is reduced; Adopt the running of servo driving rolling mould, increased exponentially the running speed of lathe, and be convenient to control, adopted high performance magnetic control system 23,24, can adjust the size of tension force at work automatically, guaranteed the tension force that enters the rolling mould of scroll system processing feeding control shaft type long profiles material, guaranteed dimensional requirement through the fin moulding behind the rolling mould.
Description of drawings
Fig. 1 is the system architecture diagram of the automatic electrical control system of aluminium fin of the present utility model rolling;
1 main substrate, 2 power modules, 3CPU module, 4 locating modules
5 load modules, 6 output modules, 7 human-computer interaction interfaces,
8,10,12,14,16,18 servo-drivers
9,11,13,15,17,19 servomotors
20 push button pads, 21 variable-frequency motors, 22 variable-frequency motors
23 magnetic controllers, 24 magnetic powder brakes
Embodiment
The electric control system of aluminium fin of the present utility model rolling adopts the modular Programmable Logic Controller of the compact with high speed processing and system extension.This modular Programmable Logic Controller comprises:
Power module is used to that other modules provide power supply in the controller;
The CPU module is used to carry out the high capacity procedure stores, and the high speed processing programmed instruction;
Locating module is used to control the feeding pattern of six feeding Control Shafts, comprises the fixedly feeding pattern that feeding/speed all fixes, the velocity mode that feeding/speed all changes;
Load module is used for the operation of equipment signal and reads in;
Output module is used to the output module of realizing that switching value output is controlled;
Be installed in upper module on the slot interface of substrate, carry out the exchange of control data by substrate.
As shown in Figure 1, system architecture for the automatic electrical control system of aluminium fin of the present utility model rolling, program and data storage are in the CPU module, man-machine interaction unit is connected to the RS-232 interface of CPU module by cable, locating module is connected with servo-driver, servomotor is connected to servo-driver, constitutes SSCNET.A kind of variable-frequency motor connects by frequency converter, and a kind of magnetic powder brake is connected with the magnetic controller, more than two kinds of control signals all control by relay by output module.
The setting of parameter is imported by man-machine interaction unit, be sent to the RS-232 interface of described CPU module by cable, computing and processing through the program that weaves in the CPU module, data are sent to described locating module by main substrate, and described locating module is connected with servomotor by servo-driver.The instruction lathe is according to the parameter running of formulating.Described I/O module connects push-button station, elements such as relay, sensor, demonstration control.
Modular Programmable Logic Controller among the present invention adopts the PLC programmable device.
The beneficial effects of the utility model are: 1. owing to adopt high performance CPU modular assembly, shortened the response time, greatly improved instruction process speed. 2. owing to adopt 6 feeding Control Shafts of SSCNET (servo system controller network) control, reduced distribution, the trouble point of generation is reduced; Adopt the running of servo-drive rolling mould, increased exponentially the running speed of lathe. Can adjust online by action button the speed of servomotor (11,13,15), realize operating through the pitch of waves adjustment behind the rolling mould. 3. adopted high performance tension automatic control system 23,24, can automatically adjust at work the size of tension force, guarantee the tension force that enters the rolling mould of scroll system processing feeding control shaft type elongated material, guaranteed the dimensional requirement through the fin moulding behind the rolling mould.
Claims (8)
1. the automatic electrical control system of aluminium fin rolling, comprise control module, six servo-drivers and the servomotor that is driven, locating module, load module, output module, it is characterized in that, described control module adopts the modular Programmable Logic Controller, comprise main substrate and go up power module, high-performance CPU module, locating module, load module and the output module that is provided with, wherein:
Power module is used to that other modules provide power supply in the controller;
High-performance CPU module is used to carry out the high capacity procedure stores, and the high speed processing programmed instruction;
Locating module is used to control the feeding pattern of six feeding Control Shafts, comprises the fixedly feeding pattern that feeding/speed all fixes, the velocity mode that feeding/speed all changes;
Load module is used for the operation of equipment signal and reads in;
Output module is used to realize the output module of switching value output control.
2. the automatic electrical control system of aluminium fin as claimed in claim 1 rolling is characterized in that this system also comprises human-computer interaction interface.
3. the automatic electrical control system of aluminium fin as claimed in claim 2 rolling is characterized in that, described human-computer interaction interface is connected by the RS-232 interface of cable with high-performance CPU module.
4. the automatic electrical control system of aluminium fin as claimed in claim 1 rolling is characterized in that, described locating module is connected with servo-driver by servo system controller network SSCNET, and servomotor links to each other with servo-driver respectively.
5. the automatic electrical control system of aluminium fin as claimed in claim 1 rolling is characterized in that, described load module accepts to come from the signal of action button dish.
6. the automatic electrical control system of aluminium fin as claimed in claim 1 rolling is characterized in that, this system also comprises variable-frequency motor and frequency converter, magnetic powder brake and magnetic controller and relay.
7. the automatic electrical control system of aluminium fin as claimed in claim 1 rolling, it is characterized in that, described variable-frequency motor connects by frequency converter, and magnetic powder brake is connected with the magnetic controller, and the control signal of frequency converter and magnetic controller is controlled by relay by described output module.
8. the electrical control automatic system of aluminium fin as claimed in claim 1 rolling is characterized in that, described modular Programmable Logic Controller adopts the PLC programmable device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200980146U CN201616017U (en) | 2009-07-28 | 2009-07-28 | Electrical automatic control system for rolling aluminum fins |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200980146U CN201616017U (en) | 2009-07-28 | 2009-07-28 | Electrical automatic control system for rolling aluminum fins |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201616017U true CN201616017U (en) | 2010-10-27 |
Family
ID=43002384
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009200980146U Expired - Lifetime CN201616017U (en) | 2009-07-28 | 2009-07-28 | Electrical automatic control system for rolling aluminum fins |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201616017U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103144112A (en) * | 2013-02-25 | 2013-06-12 | 天津市环欧半导体材料技术有限公司 | Control system for automatic chemical silicon chip corroding machine |
-
2009
- 2009-07-28 CN CN2009200980146U patent/CN201616017U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103144112A (en) * | 2013-02-25 | 2013-06-12 | 天津市环欧半导体材料技术有限公司 | Control system for automatic chemical silicon chip corroding machine |
| CN103144112B (en) * | 2013-02-25 | 2016-05-25 | 天津市环欧半导体材料技术有限公司 | A kind of control system of silicon chip robotics etching machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20101027 |
|
| CX01 | Expiry of patent term |