CN201588654U - Novel paste body filling simulated test system - Google Patents

Novel paste body filling simulated test system Download PDF

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Publication number
CN201588654U
CN201588654U CN2009202920671U CN200920292067U CN201588654U CN 201588654 U CN201588654 U CN 201588654U CN 2009202920671 U CN2009202920671 U CN 2009202920671U CN 200920292067 U CN200920292067 U CN 200920292067U CN 201588654 U CN201588654 U CN 201588654U
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China
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auxiliary material
aggregate
hopper
filling
conveyer belt
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Expired - Fee Related
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CN2009202920671U
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Chinese (zh)
Inventor
郭惟嘉
张新国
刘进晓
陈绍杰
常西坤
尹立明
温兴林
朱学军
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Shandong University of Science and Technology
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Shandong University of Science and Technology
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Abstract

The utility model discloses a novel paste body filling simulated test system, which comprises an aggregate feeding component, an auxiliary material feeding component, a stirring component and a paste body conveying and filling component, wherein the stirring component is used for manufacturing paste bodies. The aggregate feeding component is used for weighing and metering various aggregates before feeding the aggregates to the stirring component; the auxiliary material feeding component is used for manufacturing auxiliary materials into auxiliary material slurries and then conveying the slurries to the stirring component; the stirring component is used for evenly mixing the aggregates and the slurries to be manufactured into the paste bodies; and then the paste body conveying and filling component is used for conveying the paste bodies to the position of a filling simulated frame for paste body filling through a conveying pump and a conveying pipeline. The novel paste body filling simulated test system is capable of simulating underground paste body filling process, the flowing state of filling bodies and filling effects in a laboratory, and has extremely important economic, social and environment-protective significances for instructing site production practice.

Description

Novel paste filling simulation test system
Technical field
The utility model relates to the down-hole paste body filling simulation system of using in the test room.
Background technology
Mineral resources are non-renewable wealth, are the important substance bases of national economy and social development, and current mankind has caused serious mining damage and environmental destruction to the great demand and the large-scale exploitation of mineral resources.Clearly proposition of Sixteenth CPC National Congress report " ... walk out a new industrialization way high in technological content, good in economic efficiency, low in resources consumption, low in the pollution of the environment, that advantage of human resources is not fully exerted.”。Therefore, at the china natural resources relative shortage, the basic characteristics that environment is relatively more fragile, it is imperative to set up the resources conservation, the eco-friendly industrialization road that are fit to China's national situation.And world leaders, environmentalist and mining expert wish that also mining industry realizes zero-emission and do not destroy ground surface environment.Therefore alleviating the destruction of mining industry to natural environment, fully recycle Limited resources, is to need a great environmental protection task in a planned way finishing in China and even the world wide.On this basis, the Qian Minggao academician of China Mining University has proposed the technical system of " green exploitation ", is exactly from the angle understanding of broad sense resource on its basic conception and treats all utilizable resources such as coal, gas, water, soil; Basic point of departure is to prevent to alleviate as far as possible the harmful effect that cuts coal to environment and other resources from the angle of mining.
Be pressed with a large amount of coal resources under the ground building of China's One's name is legion, railway, the water body, according to the incomplete statistics to national emphasis colliery, China's " three times " at present presses coal 137.64 hundred million t, and building presses down coal 94.68 hundred million t, 23.91 hundred million t under the railway, water body press down coal 19.05 hundred million t.According to the statistics of Shandong Province, buildings such as Shandong province village press down coal and reach 4,400,000,000 t, account for 53% of recoverable reserves.Only Jining City's high seam presses the coal village just to have 3600, and what needed before 2012 to move just reaches 564.Dragon is solid, disposable 12 and 11 villages of resettlement that just need of Zhao building mine first exploiting field exploitation.For a long time, China " builds down " and presses coal mining mainly to adopt village resettlement, band exploitation and this several method of overlying strata separation layer grouting, and, wherein 75% finish by village resettlement.But the method for village resettlement at present more and more difficulty is carried out, the one, and land acquisition expense in recent years is high, and the removal charge rising all the way has brought heavy financial burden for colliery enterprise; The 2nd, because the distance of village resettlement is excessive, brought many productions and inconvenience in life to the peasant, the peasant is unwilling to move.Strip coating method and overlying strata separation layer grouting method can play the certain minimizing subsidence and the effect of mining damage really, but the recovery ratio of strip coating method only is 40~60%, serious waste of resources, the subsidence deflection that the overlying strata separation layer grouting method can reduce is no more than 40%, can not reach substantially that surface deformable is little, the non-destructive purpose of building.Above-mentioned condition has also caused very adverse influence for the exploitation of coal resources in China, so press for a kind of coal-mining method new, that can realize high-yield and high-efficiency, Environmental Safety, the above problem of processing of development.
Adopt solid waste such as gangue, flyash, slag, be aided with cementitious materials manufacture on ground no critical flow velocity, not bleeding, do not precipitate, have paste slurry good pump-conveying property, can the low speed line transportation.The characteristics of this lotion are that cost is low, initial stage can reach uprightly, and the middle and later periods can support overlying rock fully, utilize the filling pump by line transportation to the down-hole, bashing forms the modern mining method and the technology of propping up the control system based on the overlying strata of paste body filling in good time.Gangue paste consolidated fill technology has well solved pollution and stacking problem, the mining damage problem in colliery, " three times " of gangue and has pressed the coal problem; be not damaged at the protection groundwater resources simultaneously; improve coal recovery rate, improve aspect performance significant role such as Mine Safety in Production condition.Therefore, produced on-site is actual will to have crucial economy, society and environment protection significance to instructing in the on-the-spot paste body filling of development laboratory simulation system.
The utility model content
Task of the present utility model be to provide a kind of in the laboratory pilot system of paste body filling under the simulation well.
Its technical solution is:
A kind of novel paste filling simulation test system comprises:
One aggregate feeding part, aggregate feeding part are provided with hopper group and weighing hopper; The hopper group comprises hopper at least No. 1, No. 2 hoppers and No. 3 hoppers, No. 1 hopper, No. 2 hoppers and No. 3 hoppers are arranged in order on same direction, each number hopper is respectively arranged with the valve that can open and close this hopper automatically, weighing hopper is provided with one and is used to accept the storing bucket body that each number hopper is transferred aggregate, one horizontal revolution conveyer belt and Weighing part, the storage bin hopper body is positioned at the below of hopper group, horizontal revolution conveyer belt is positioned at the below of storing bucket body, its upside carries the belt body shutoff at opening port place, the bottom of storing bucket body, it is that the aggregate that aggregate falls into mouthful gathers and the Weighing space that horizontal revolution conveyer belt and storing bucket body constitute a top, and above-mentioned Weighing part can be gathered with the Weighing space and enter aggregate in it and carries out integral body and weigh and then finish quantitative to subsequent handling aggregate consumption whole aggregate;
One auxiliary material feeding portion, auxiliary material feeding portion comprises auxiliary material storage bin hopper, auxiliary material batch mixer and water feeder, the auxiliary material storage bin hopper is delivered to the auxiliary material batch mixer by the auxiliary material conveying worm with auxiliary material, water feeder inserts the auxiliary material batch mixer by supply channel, and supply channel is provided with water pump and flow meter;
One produces the mixing part of lotion, and the mixing part is accepted the aggregate carried from above-mentioned aggregate feeding part and auxiliary material slip from auxiliary material feeding portion simultaneously, and both are mixed makes lotion;
One lotion is carried and the filling part, comprises delivery pump, lotion transfer pipeline and filling simulation frame; Delivery pump is accepted the lotion that produce the mixing part, and by the lotion transfer pipeline it is delivered to filling simulation frame and carry out paste body filling.
Above-mentioned auxiliary material batch mixer is positioned at the top of mixing part, the top receiving opening of the defeated material in the bottom of auxiliary material batch mixer mouthful access mixing part; The mode that above-mentioned horizontal revolution conveyer belt is taked to deliver in relays by a climbing shape revolution conveyer belt is again delivered to aggregate at the receiving opening place, top of mixing part.
The middle and upper part of above-mentioned climbing shape revolution conveyer belt is provided with the arc block plate that covers in this place conveyer belt, and the joining place that turns round conveyer belt in itself and horizontal is provided with the downward-sloping dustpan shape aggregate guide portion of open front.
Above-mentioned lotion transfer pipeline is provided with the one section hyalomere that is used to observe the lotion flowability in the side near the delivery pump delivery outlet.
Above-mentioned paste filling simulation test system is provided with a pipeline cleaning part, and the pipeline cleaning part comprises cleaning agent tank portion or pond portion, scavenging pump and the detergent line that stores grey pulp-water and clean bead, and detergent line inserts the lotion transfer pipeline by control valve.
The utlity model has following useful technique effect:
The utility model can simulate the technology of down-hole paste body filling, the flow regime and the filling effect of obturation in the laboratory, produced on-site is actual to have crucial economy, society and an environment protection significance to instructing.
Description of drawings
The utility model is described in further detail below in conjunction with accompanying drawing and the specific embodiment:
Fig. 1 is the overall structure principle schematic of a kind of embodiment of the utility model.
Fig. 2 mainly shows the aggregate feeding part in Fig. 1 mode, is its side-looking structure.
The specific embodiment
In conjunction with Fig. 1 and Fig. 2, a kind of novel paste filling simulation test system comprises that an aggregate feeding part, an auxiliary material feeding portion, make the mixing part of lotion, a lotion conveying and filling part and pipeline cleaning part.Below each part mentioned above is carried out the emphasis narration:
Aggregate feeding part is provided with hopper group and weighing hopper.The hopper group can be arranged on the top of mainframe in the manner, and the hopper group is made up of 1, No. 2 hoppers 2 of No. 1 hopper and No. 3 hoppers 3.1, No. 2 hoppers 2 of above-mentioned No. 1 hopper and No. 3 hoppers 3 are arranged in order on same direction, and above-mentioned each number hopper is respectively arranged with the valve that can open and close this hopper automatically.Above-mentioned each number hopper is respectively applied for aggregates such as temporary gangue, flyash and river sand.When selecting aggregate more than three kinds for use, the corresponding increase of quantity of selecting for use of hopper gets final product.Weighing hopper is provided with a storing bucket body 4, horizontal revolution conveyer belt 5 and Weighing part.Storing bucket body 4 is positioned at the below of hopper group, can accept the aggregate that each number hopper is transferred, horizontal revolution conveyer belt 5 is positioned at the below of storing bucket body 4, its upside carries belt body shutoff at opening port place, the bottom of storing bucket body 4, and to constitute a top with storing bucket body 4 be that the aggregate that aggregate falls into mouthful gathers and the Weighing space.The Weighing part can be selected realizations such as LOAD CELLS and arithmetic processor for use, storing bucket body 4 and horizontal revolution conveyer belt 5 fixedly can be connected as a single entity by being connected bridge etc., as the connection bridge being set respectively at its two ends, each connects on the upper end fixedly connected storing bucket body corresponding position of bridge, the lower end that connects bridge is hinged on horizontal revolution conveyer belt and is positioned on the end axle of this distolateral drive roller shaft or on the intermediate support beam of horizontal revolution conveyer belt, only otherwise hinder conveyer belt and rotate and get final product; Above-mentioned storing bucket body is connected on vertical supporting frame such as the above-mentioned mainframe by LOAD CELLS, storing bucket body and horizontal revolution conveyer belt are in vacant state, the function that it carries aggregate is finished in the revolution operation that neither can influence this conveyer belt, can realize that again following monolithic weighs.Above-mentioned Weighing part can be gathered with the Weighing space and enter aggregate in it and carries out integral body and weigh whole aggregate, and then finish to subsequent handling aggregate consumption quantitatively, as take following a kind of comparatively concrete mode: the valve opening of above-mentioned each number hopper with close, can realize by corresponding electric-control system and by the driving mechanism of its control, when aggregate feed of beginning, above-mentioned horizontal revolution conveyer belt shuts down and waits for the aggregate metering, can open the valve of No. 1 hopper earlier, No. 1 the interior aggregate of hopper is that No. 1 aggregate enters the storing bucket body, when No. 1 aggregate reaches setting weight, close the valve of No. 1 hopper, and then open the valve of No. 2 hoppers, No. 2 the interior aggregate of hopper is that No. 2 aggregates enter the storing bucket body, when No. 2 aggregate reaches setting weight, close the valve of No. 2 hoppers, open the valve of No. 3 hoppers again, No. 3 the interior aggregate of hopper is that No. 3 aggregates enter the storing bucket body, when No. 3 aggregates also reach setting weight, close the valve of No. 3 hoppers, finish aggregate proportioning and weight and always measure, above-mentioned then horizontal revolution conveyer belt starts and running will be measured inferior aggregate and be carried to subsequent handling; When needs repeat aforesaid way during the aggregate feed next time.
Auxiliary material feeding portion comprises auxiliary material storage bin hopper 6, auxiliary material batch mixer 7 and water feeder 8.Auxiliary material is selected cement, lime or gypsum and other solid powder and water usually for use.Auxiliary material storage bin hopper 6 is used for the store solids powder, and it is delivered to auxiliary material batch mixer 7 by the auxiliary material conveying worm with pressed powder.Water feeder 8 inserts auxiliary material batch mixer 7 by supply channel, and supply channel is provided with water pump and flow meter, and this water feeder 8 can pressed powder provides a selected amount of water in the auxiliary material batch mixer 7 in order to enter.Above-mentioned auxiliary material batch mixer 7 fully is mixed and made into the auxiliary material slip with water and pressed powder, then the auxiliary material slip is delivered to following mixer.
Produce the mixing part such as the mixer 9 of lotion.Mixer 9 is accepted the aggregate carried from above-mentioned aggregate feeding part and auxiliary material slip from auxiliary material feeding portion simultaneously, and the two is fully mixed makes lotion.The material feeding mode of mixer 9 can realize like this that is: above-mentioned auxiliary material batch mixer 7 is positioned at the top of mixer, the top receiving opening of the bottom of auxiliary material batch mixer 7 defeated material mouthful access mixer; The mode that above-mentioned horizontal revolution conveyer belt 5 is taked to deliver in relays by a climbing shape revolution conveyer belt 10 is again delivered to aggregate at the receiving opening place, top of mixer.The middle and upper part of above-mentioned climbing shape revolution conveyer belt 10 is provided with the arc block plate 11 that covers in this place's conveyer belt, prevents to lose from these conveyer belt both sides of the edge in the aggregate traveling process; The joining place that turns round conveyer belt 5 in climbing shape revolution conveyer belt 10 and horizontal is provided with the downward-sloping dustpan shape aggregate guide portion of open front, is convenient to accept the aggregate that the latter delivers to, and aggregate is directed at the former smoothly.
Lotion is carried with the filling part and is comprised delivery pump 12, lotion transfer pipeline and filling simulation frame.Delivery pump 12 is accepted the lotion of making of above-mentioned mixer, and the pressurization back is delivered to filling simulation frame by the lotion transfer pipeline with it and carried out paste body filling.Above-mentioned lotion transfer pipeline is provided with one section hyalomere in the side near the delivery pump delivery outlet, and this hyalomere is used to observe the flowability of lotion.
The pipeline cleaning part comprises cleaning agent tank portion or pond portion, scavenging pump and the detergent line that stores grey pulp-water and clean bead.Detergent line inserts the lotion transfer pipeline by control valve.After above-mentioned lotion filling finishes, by scavenging pump and detergent line cleaning agent is squeezed into the lotion transfer pipeline, utilize rotating wash bowl and grey pulp-water to work in coordination with the lotion transfer pipeline is cleaned up.
The novel paste filling simulation test system of aforesaid way can become the automatic operating system (equipment) of higher level by configuration PLC electric-control system and corresponding operating software.

Claims (5)

1. novel paste filling simulation test system is characterised in that it comprises:
One aggregate feeding part, aggregate feeding part are provided with hopper group and weighing hopper; The hopper group comprises hopper at least No. 1, No. 2 hoppers and No. 3 hoppers, No. 1 hopper, No. 2 hoppers and No. 3 hoppers are arranged in order on same direction, each number hopper is respectively arranged with the valve that can open and close this hopper automatically, weighing hopper is provided with one and is used to accept the storing bucket body that each number hopper is transferred aggregate, one horizontal revolution conveyer belt and Weighing part, the storage bin hopper body is positioned at the below of hopper group, horizontal revolution conveyer belt is positioned at the below of storing bucket body, its upside carries the belt body shutoff at opening port place, the bottom of storing bucket body, it is that the aggregate that aggregate falls into mouthful gathers and the Weighing space that horizontal revolution conveyer belt and storing bucket body constitute a top, and above-mentioned Weighing part can be gathered with the Weighing space and enter aggregate in it and carries out integral body and weigh and then finish quantitative to subsequent handling aggregate consumption whole aggregate;
One auxiliary material feeding portion, auxiliary material feeding portion comprises auxiliary material storage bin hopper, auxiliary material batch mixer and water feeder, the auxiliary material storage bin hopper is delivered to the auxiliary material batch mixer by the auxiliary material conveying worm with auxiliary material, water feeder inserts the auxiliary material batch mixer by supply channel, and supply channel is provided with water pump and flow meter;
One produces the mixing part of lotion, and the mixing part is accepted the aggregate carried from above-mentioned aggregate feeding part and auxiliary material slip from auxiliary material feeding portion simultaneously, and both are mixed makes lotion;
One lotion is carried and the filling part, comprises delivery pump, lotion transfer pipeline and filling simulation frame; Delivery pump is accepted the lotion that produce the mixing part, and by the lotion transfer pipeline it is delivered to filling simulation frame and carry out paste body filling.
2. novel paste filling simulation test system according to claim 1 is characterized in that: described auxiliary material batch mixer is positioned at the top of mixing part, the top receiving opening of the defeated material in the bottom of auxiliary material batch mixer mouthful access mixing part; The mode that described horizontal revolution conveyer belt is taked to deliver in relays by a climbing shape revolution conveyer belt is again delivered to aggregate at the receiving opening place, top of mixing part.
3. novel paste filling simulation test system according to claim 2, it is characterized in that: the middle and upper part of described climbing shape revolution conveyer belt is provided with the arc block plate that covers in this place conveyer belt, and the joining place that turns round conveyer belt in itself and horizontal is provided with the downward-sloping dustpan shape aggregate guide portion of open front.
4. novel paste filling simulation test system according to claim 1 is characterized in that: described lotion transfer pipeline is provided with the one section hyalomere that is used to observe the lotion flowability in the side near the delivery pump delivery outlet.
5. novel paste filling simulation test system according to claim 1, it is characterized in that: described paste filling simulation test system is provided with a pipeline cleaning part, the pipeline cleaning part comprises cleaning agent tank portion or pond portion, scavenging pump and the detergent line that stores grey pulp-water and clean bead, and detergent line inserts the lotion transfer pipeline by control valve.
CN2009202920671U 2009-12-16 2009-12-16 Novel paste body filling simulated test system Expired - Fee Related CN201588654U (en)

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CN2009202920671U CN201588654U (en) 2009-12-16 2009-12-16 Novel paste body filling simulated test system

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Application Number Priority Date Filing Date Title
CN2009202920671U CN201588654U (en) 2009-12-16 2009-12-16 Novel paste body filling simulated test system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102121398A (en) * 2010-12-27 2011-07-13 淄博矿业集团有限责任公司 Cleaning flow regulating and controlling device for paste filling pipeline
CN101749047B (en) * 2009-12-16 2012-10-10 山东科技大学 Paste filling simulation test system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101749047B (en) * 2009-12-16 2012-10-10 山东科技大学 Paste filling simulation test system
CN102121398A (en) * 2010-12-27 2011-07-13 淄博矿业集团有限责任公司 Cleaning flow regulating and controlling device for paste filling pipeline
CN102121398B (en) * 2010-12-27 2013-02-27 淄博矿业集团有限责任公司 Cleaning flow regulating and controlling device for paste filling pipeline

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C17 Cessation of patent right
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Granted publication date: 20100922

Termination date: 20101216