CN201587152U - Flame-retardant polymer foam material - Google Patents

Flame-retardant polymer foam material Download PDF

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Publication number
CN201587152U
CN201587152U CN201020022129XU CN201020022129U CN201587152U CN 201587152 U CN201587152 U CN 201587152U CN 201020022129X U CN201020022129X U CN 201020022129XU CN 201020022129 U CN201020022129 U CN 201020022129U CN 201587152 U CN201587152 U CN 201587152U
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flame
retardant
polymer foam
layer
foam
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CN201020022129XU
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盛亚军
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Abstract

The utility model relates to a flame-retardant polymer foam material. The utility model is characterized in that the flame-retardant polymer foam material comprises a polymer foam plastic layer, wherein an organic flame retardant layer is arranged on the surface of the polymer foam plastic layer. The flame-retardant polymer foam material has simple and reasonable structure; since good compatibility exists between the selected organic flame retardant layer and the polymer foam plastic layer made of organic material, the organic flame retardant layer can be closely stuck together with the polymer foam plastic layer; the unit concentration of the organic flame retardant layer gathered on the surface is higher than that of the flame retardant dispersed inside the foam; and when the foam product is in contact with flame, the flame is isolated from the foam product through the flame retardant covered on the surface, and simultaneously, the flame retardant is further enriched on the contact surface between the foam product and the flame along with heat shrinkage of foam, and the self-extinguishing property is better, so that, the utilization ratio of the flame retardant can be greatly improved.

Description

A kind of flame-retarded polymer foams
Technical field
The utility model relates to a kind of foamed material, particularly a kind of flame-retarded polymer foams.
Background technology
Polymer foam is the aggregation that gas dispersion forms in solid polymer.Foamed plastics has light weight, heat insulation, buffering, insulation, advantage such as anticorrosion, cheap, therefore is used widely in building, packing, industry, agricultural, transportation, war industry, aerospace industry, and application enlarges day by day.Market increases fast the demand of foamed plastics in recent years.Wherein principal item has polyurethane (PU) soft and rigid foam, polystyrene (PS) foamed plastics, polypropylene (PP) foamed plastics and polyethylene (PE) foamed plastics four big classes.
Polymer foam especially occurs with forms such as foam piece, films with various forms, is their combustibility based on molding or great shortcoming of polymer foam goods of extruding.With extrusion foaming polystyrene foam plastics (XPS) is example, as a kind of excellent insulating material, extrusion foaming polystyrene foam warming plate (XPS) is obtained in the building heat preservation field more and more widely and is used, the particularly extensive application on skyscraper, but the annual fire damage that causes because of it is flammable is very huge, fire-retardant contradiction also becomes increasingly conspicuous, national legislation is also more and more stricter to the fire-retardant requirement of these materials, and the anti-flammability demand of improving the polymeric foam article in these application is increased.
Comparatively general fire-retardant way is to add various fire retardants in the polymer foam manufacture process, wherein general with the application of the organic compound of halo and organophosphorus ester, (HBCD) is widely used in the poly styrene polymer foam as HBCD, and halophosphoric acid ester type compound and phosphoric acid ester fire retardant are widely used one big class addition type organic fire-retardants in the polyurethane foam plastics.
In the WO91/19758 patent, describe the limited anti-flammability of HBCD and disclose a kind of method of improving anti-flammability well known in the prior art, it uses aliphatic bromide, particularly the mixture of HBCD and aromatic bromide bromine diphenyl ether for example the time is as the fire retardant that is used for the PS foams.Another piece US6,579,911 disclose application HBCD and phosphate or phosphorus compound and flow improver additive improves anti-flammability efficient well known in the prior art.In patent 99814260.3, disclose and come the fire retardant polystyrene foam of polymers with expanded graphite and phosphorus compound.
A more serious problem of adding HBCD HBCD existence in extrusion foaming polystyrene foam plastics XPS is that fire retardant decomposes easily, can severe corrosion equipment and cause the decay of fire resistance, at US5,639,799 and US5, mention these problems in 717,001 and disclose the method for improving the heat endurance of the HBCD that is used for the styrenic foam compositions.
The another one problem that the interpolation fire retardant must be noted that in polymer foam is, must strict control join the flame-retardant additive in the polymer foam composition and the amount of synergist, because under the high-load of flame-retardant additive, the architecture quality and the surface quality of their meeting negative effect foams, intensity or its insulating properties of reduction foam.In non-foaming polymer composition, the general loading of flame-retardant additive is in the foam compositions.Therefore, the fire retardant that is used for polymer foam composition must be efficiently a spot of, still can not fine solution fire retardant few additive in the prior art and high flame retardant require between contradiction.
Summary of the invention
Technical problem to be solved in the utility model is at the deficiencies in the prior art, provide a kind of simple and reasonable, be easy to the flame-retarded polymer foams realizing, can improve the fire retardant utilization rate greatly and have the excellent fire retardant effect.
Technical problem to be solved in the utility model is to realize by following technical scheme.The utility model is a kind of flame-retarded polymer foams, is characterized in, it comprises the polymer foam layer, is provided with the organic fire-retardant layer on the surface of polymer foam layer.
Surface described in the utility model comprises the surface of local surfaces or clad type all standing.
Technical problem to be solved in the utility model can also further realize by following technical scheme.Above-described flame-retarded polymer foams is characterized in, described organic fire-retardant layer adopts the mode that coats to be located at the surface of polymer foam layer.
Technical problem to be solved in the utility model can also further realize by following technical scheme.Above-described flame-retarded polymer foams is characterized in, described organic fire-retardant layer is located at the upper surface and the lower surface of polymer foam layer respectively.
Technical problem to be solved in the utility model can also further realize by following technical scheme.Above-described flame-retarded polymer foams is characterized in, is provided with the organic fire-retardant interlayer at the middle part of polymer foam layer.
Technical problem to be solved in the utility model can also further realize by following technical scheme.Above-described flame-retarded polymer foams is characterized in, is provided with the coarse particles and the glass layer that increase the organic fire-retardant bed roughness on the organic fire-retardant layer.Described coarse particles can be materials such as silica flour, talcum powder, filler or sand grains.
In the utility model:
1, polymer foam can be selected from following one or more: poly styrene polymer foamed plastics, polyurethane foam plastics, polypropylene foam, polyethylene foams or Vestolit.
2, described poly styrene polymer foam can be expanded polystyrene foams plastics EPS and extrusion foaming polystyrene foam plastics XPS; Described polyurethane foam plastics is a RPUF.
3, the fusing point of described organic fire-retardant or softening point are preferably between 30 ℃ to 80 ℃.
4, described organic fire-retardant can be organic phosphorus flame retardant, bromide fire retardant or the mixture of the two; Described machine phosphorus flame retardant can be triphenyl phosphate, the triphenyl phosphate of alkyl replacement or the mixture of the two.
5, described bromide fire retardant can be the bisphenol-type epoxy resin of 20-52% between 300-600g/eq, bromine content for epoxide equivalent; More preferably epoxide equivalent is between the bisphenol-type epoxy resin of 330-420g/eq, bromine content 46-50%.
6, in the described organic fire-retardant layer except containing in the following material one or more: inorganic combustion inhibitor, fire retarding synergist, pigment, dyestuff, filler, talcum powder, quartz sand, cement, interfacial agents, diluent, thickener, adhesive, compatilizer, heat stabilizer, surfactant or glass fibre.After above-mentioned material added, the roughness that can increase material surface that has was convenient to the use of the utility model product; What have can improve the stable of the utility model product or improve its flame retardant effect.The adding kind of above-mentioned material and the selection of addition can be added on demand in right amount.
Flame-retarded polymer foams described in the utility model can adopt following method preparation: with the organic fire-retardant heat fused, perhaps in organic fire-retardant, add inorganic combustion inhibitor in right amount, fire retarding synergist, pigment, dyestuff, filler, talcum powder, quartz sand, cement, interfacial agents, diluent, thickener, adhesive, compatilizer, heat stabilizer, the mixture of one or more in surfactant or the glass fibre, mix the organic fire-resisting agent composition, again organic fire-retardant or organic fire-resisting agent composition are heated to the organic fire-retardant fusing after spray, coating or dipping method form organic flame retardant layer attached to the polymer foam surface, cooling, be drying to obtain.
Flame-retarded polymer foams described in the utility model can also adopt following method preparation: with the organic fire-retardant heat fused, again organic fire-retardant is heated to fusing after spraying, coating or dipping method form organic flame retardant layer attached to the polymer foam surface, before forming organic flame retardant layer drying, on the organic fire-retardant layer, shed inorganic combustion inhibitor in right amount, fire retarding synergist, pigment, dyestuff, filler, talcum powder, quartz sand, cement, interfacial agents, diluent, thickener, adhesive, compatilizer, heat stabilizer, the mixture of one or more in surfactant or the glass fibre, cooling, be drying to obtain.
The utility model is simple and reasonable, it is selected the organic fire-retardant layer for use and is similarly between the polymer foam layer of organic material good compatible type, can hold tightly together with the polymer foam layer, in addition when the follow-up construction of polymer foam layer that is coated with the organic fire-retardant layer, the interfacial agents that organic fire-retardant laminar surface coating and prior art are used always is compatible better, and is little to follow-up use influence.The flame retardant layer that is enriched in the surface is with to be dispersed in the foam inside fire retardant unit of comparing concentration higher, when foamed product contact flame, the fire retardant that covers the surface is isolated flame and foamed product, simultaneously, foam make fire retardant in foamed product and the further enrichment of flame contact surface along with being subjected to thermal contraction, self-extinguishment is better, so the utility model can improve the fire retardant utilization rate greatly.
Description of drawings
Fig. 1 is a kind of structural representation of the present utility model.
The specific embodiment
Following with reference to accompanying drawing, further describe concrete technical scheme of the present utility model, so that those skilled in the art understands the utility model further, and do not constitute restriction to its right.
Embodiment 1.With reference to Fig. 1.A kind of flame-retarded polymer foams, it comprises polymer foam layer 2, is provided with organic fire-retardant layer 1 on the surface of polymer foam layer 2.
Embodiment 2.In embodiment 1 described flame-retarded polymer foams, described organic fire-retardant layer 1 adopts the mode that coats to be located at the surface of polymer foam layer 2.
Embodiment 3.In embodiment 1 described flame-retarded polymer foams, described organic fire-retardant layer 1 is located at the upper surface and the lower surface of polymer foam layer 2 respectively.
Embodiment 4.In any one described flame-retarded polymer foams of embodiment 1-3, be provided with organic fire-retardant interlayer 3 at the middle part of polymer foam layer 2.
Embodiment 5.In any one described flame-retarded polymer foams of embodiment 1-4, on organic fire-retardant layer 1, be provided with the coarse particles or the glass layer that increase organic fire-retardant layer 1 roughness.
Embodiment 6.In any one described flame-retarded polymer foams of embodiment 1-4, on organic fire-retardant layer 1, be provided with the coarse particles and the glass layer that increase organic fire-retardant layer 1 roughness.

Claims (5)

1. a flame-retarded polymer foams is characterized in that, it comprises polymer foam layer (2), is provided with organic fire-retardant layer (1) on the surface of polymer foam layer (2).
2. flame-retarded polymer foams according to claim 1 is characterized in that, described organic fire-retardant layer (1) adopts the mode that coats to be located at the surface of polymer foam layer (2).
3. flame-retarded polymer foams according to claim 1 is characterized in that, described organic fire-retardant layer (1) is located at the upper surface and the lower surface of polymer foam layer (2) respectively.
4. flame-retarded polymer foams according to claim 1 is characterized in that, is provided with organic fire-retardant interlayer (3) at the middle part of polymer foam layer (2).
5. according to any one described flame-retarded polymer foams of claim 1-4, it is characterized in that, on organic fire-retardant layer (1), be provided with the coarse particles and the glass layer that increase organic fire-retardant layer (1) roughness.
CN201020022129XU 2010-01-12 2010-01-12 Flame-retardant polymer foam material Expired - Lifetime CN201587152U (en)

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Application Number Priority Date Filing Date Title
CN201020022129XU CN201587152U (en) 2010-01-12 2010-01-12 Flame-retardant polymer foam material

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011085531A1 (en) * 2010-01-12 2011-07-21 Sheng Yajun Flame retardant polymeric foam material and manufacturing method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011085531A1 (en) * 2010-01-12 2011-07-21 Sheng Yajun Flame retardant polymeric foam material and manufacturing method thereof
EP2524800A4 (en) * 2010-01-12 2014-04-09 Yajun Sheng Flame retardant polymeric foam material and manufacturing method thereof

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