CN201548845U - Multifunctional system control device of compression refuse station - Google Patents

Multifunctional system control device of compression refuse station Download PDF

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Publication number
CN201548845U
CN201548845U CN2009202301455U CN200920230145U CN201548845U CN 201548845 U CN201548845 U CN 201548845U CN 2009202301455 U CN2009202301455 U CN 2009202301455U CN 200920230145 U CN200920230145 U CN 200920230145U CN 201548845 U CN201548845 U CN 201548845U
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China
Prior art keywords
plc
control device
box body
topworks
station
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Expired - Lifetime
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CN2009202301455U
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Chinese (zh)
Inventor
邵志明
丁均才
朱妮娅
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Hubei Jinggong Science & Technology Co Ltd
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Hubei Jinggong Science & Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The utility model relates to a multifunctional system control device of a compression refuse station, which comprises a programmer, a wired remote controller, an operation panel, a PLC (programmable logic controller), an execution component and actuating mechanisms, wherein, the programmer, the wired remote controller and the operation panel are all connected with the input interface of the PLC, the output end of the PLC is connected with the execution component, the output end of the execution component is connected with all actuating mechanisms of the compression refuse station, and all actuating mechanisms feed back signals of optical, electric and pressure sensors to the PLC through cables. The device adopts the PLC to achieve a semi-automatic working mode, the device can be adapted to working processes of various compression refuse stations according to different procedures, and the running state of the refuse station can be diagnosed quickly. The application of the utility model ensures that the refuse compaction rate and the work efficiency of the compression refuse station are improved, and the safety and the reliability of the equipment and an operating system are improved. The device has the advantages of compact circuit structure, more functions and safe operation, and has a wide popularization and application prospect.

Description

Multi-functional compression refuse depot system control device
Affiliated technical field
The utility model relates to a kind of multi-functional compression refuse depot system control device, is a kind of the PLC Programmable Logic Controller to be applied to control control device with quick diagnosis compressed garbage station running situation.
Background technology
Along with people's living standard improves constantly, to the also raising day by day of requirement of environmental baseline, the refuse depot of town and country traditional sense can not have been satisfied the requirement of people to new ideas such as efficient, environmental protection, low energies, so the compression type refuse station is promoted rapidly.But not in time to the mode of the control operation at compression type refuse station, solve effectively, generally also be in the employing function singleness at present, the stage that single casing manual controller is operated, adopt the mode of operation of this manual controller, the zone of concentrating at the compressed garbage station, big in the refuse collection amount, the busier compression website of working, the sort controller mode of operation exists inefficiency and the low problem of garbage truck rate, controller has only the function of single operation simultaneously, can't the diagnostic device running situation, no matter the equipment at compressed garbage station is at machinery, electrical equipment, aspects such as hydraulic pressure are passive the fixing a breakdown of ability after fault has occurred only, and therefore studying a kind of multi-functional control device that is used to control with quick diagnosis compressed garbage station running situation becomes current active demand.
Summary of the invention
The purpose of this utility model is to provide a kind of the PLC Programmable Logic Controller is applied to control control device with quick diagnosis compressed garbage station running situation, and device has the circuit structure compactness, advantage such as multiple functional, handling safety.
The utility model in order to achieve the above object, a kind of multi-functional compression refuse depot system control device is provided, comprise wire remote control devices and topworks, also has programmable device, guidance panel, PLC Programmable Logic Controller and performer, programmable device, wire remote control devices, guidance panel is connected with the input interface of PLC Programmable Logic Controller respectively, PLC Programmable Logic Controller output terminal is connected with performer, the performer output terminal is connected with each topworks of compressed garbage station, the light of in topworks, installing,, pressure transducer feeds back to sensor signal among the PLC by line.
Programmable device described in the utility model is computer keyboard or hand-held plain type programmable device.
Wire remote control devices described in the utility model is a kind of light small and exquisite hand-held controller, wire remote control devices has box body, box face and lid, circuit board and connecting line are installed in the box body, box body one side has wire hole, on the box face control knob is installed, box body and box face are fixed by screw, and seal with sealing strip, all scribble marine glue at switch tapping, wire hole place, lid and box body adopt straight button closure.
This device is provided with an electrical control cubicles, and electrical control cubicles is provided with Men Yusuo, can be placed in environmental sanitation office, also can be placed near the compressed garbage station, and handled easily just can.
Guidance panel described in the utility model which is provided with voltage table, reometer, the operating power pilot lamp, malfunction indicator lamp, dredge pump pilot lamp, operating power switch, the host-initiated key, urgent stop key, dredge pump opens-stops key, key is stretched-contracted to panel-telepilot, push pedal, casing rising-decline key, spray medicine alarm switch, spray medicine-flushing key, locking key is locked-separated to the discharge door switch.Wherein " panel-telepilot " is guidance panel or telepilot operation switching button, and both operations are independently.When selecting panel, all functions are only independently finished on guidance panel, and the wire remote control devices operation is inoperative, and when selecting telepilot on the contrary, all functions are only independently finished on wire remote control devices, and the guidance panel knob is inoperative.
PLC Programmable Logic Controller described in the utility model, its input has three kinds of modes, by programmable device write software realize input instruction, by wire remote control devices button input instruction, by the button input instruction on the guidance panel, PLC also accepts from the information that topworks feeds back the operation of system to be adjusted in real time and detected.
Performer described in the utility model includes auxiliary reclay, transformer (TC), thumper (HA1), fault alarm (HA2), contactor (KM1, KM2) and electrothermal relay (FR1, FR2), output signal connection terminal (XT1-12).Transformer provides 24V power supply.
The utility model is installed in guidance panel, PLC Programmable Logic Controller and performer in the same automatically controlled cupboard, electrical control cubicles installed inside PLC and performer, cabling in wire casing, at electrical control cubicles outside fitting operation panel, layout makes the circuit structure compactness like this, cabling is neat, convenient for maintaining and management.
Topworks described in the utility model is meant and is installed in mechanism that executes instruction on the inside and outside and antinose-dive leg of compressed garbage station casing and light, electricity, the pressure transducer of installing in these mechanism, these topworkies when carrying out steering order also by line with sensor to signal feedback get back among the PLC.
The multi-functional compression of the utility model refuse depot system control device is realized instruction control one to one to total system from being input to topworks.When the input instruction end is wire remote control devices or guidance panel, buttons all on telepilot, the guidance panel are realized corresponding one by one with the input/output point of PLC controller, the output interface of PLC is corresponding one by one with performer again, the output interface of performer is corresponding one by one with topworks again, and programmable device is realized PLC input point and output point corresponding relation by the software of writing.So The whole control system can adapt to the workflow at multiple compressed garbage station by different programs, realize the seriation of compressed garbage station control system, variation, multifunction.
The multi-functional compression of the utility model refuse depot system control device has following advantage:
1, the utility model has adopted the PLC Programmable Logic Controller in control device, changes the single control flow in original compressed garbage station, has introduced semi-automatic mode of operation, has improved the work efficiency at garbage truck rate and compressed garbage station.
2, control device of the present utility model can be accepted from the information that topworks feeds back the operation of system to be adjusted in real time and detected, therefore can timely diagnostic device system operation situation.Also can write by programmable device, input and modify instruction, quick diagnosis control system ruuning situation improves the device and operating system safe reliability.
3, the utility model has adopted the PLC Programmable Logic Controller in control device, the management level of compressed garbage station system have been promoted, adopted the PLC Programmable Logic Controller to make The whole control system can adapt to the workflow at multiple compressed garbage station by different programs, realize the seriation of compressed garbage station control system flow process, multi-functional variation, make the control and management of compressed garbage station more scientific.
4 device circuit compact conformations, many, the handling safety of function has popularizing application prospect widely.
Description of drawings
Fig. 1 is the multi-functional compression of a utility model refuse depot system control device main member block scheme.
Fig. 2 is the structural representation of the utility model wire remote control devices.
Fig. 3 is the box face structural drawing of wire remote control devices among Fig. 2.
Fig. 4 is the box body backplan of wire remote control devices among Fig. 2.
Fig. 5 is the box face button layout figure of the utility model wire remote control devices.
Fig. 6 is the utility model guidance panel layout.
Fig. 7 is the utility model control device and performer arrangenent diagram.
Fig. 8 is the utility model topworks partial structurtes synoptic diagram.
Among the above-mentioned figure: 1 box body, 2 box faces, 3 buttons, 4 lids, 5 wire holes, 6 guidance panels, 7 wire casing plates, 8 PLC Programmable Logic Controllers, 9 auxiliary reclays, 10 contactors (KM1, KM2), 11 electrothermal relays (FR1, FR2), 12 transformers (TC), 13 fault alarms (HA2), 14 output signal connection terminals (XT1-12), 15 thumpers (HA1), 16 sensors, 17 spray medicine systems, 18 collision block A, 19 zero-bit travel switches, 20 limitation travel switches, 21 collision block B, 22 push pedals, 23 garbage compression boxes.
Embodiment
Below in conjunction with drawings and Examples the utility model is further described:
Embodiment 1: the multi-functional compression of the utility model refuse depot system control device, its main member is shown in block scheme among Fig. 1.Include programmable device, wire remote control devices, guidance panel 6, PLC Programmable Logic Controller 8, performer and topworks; Programmable device, wire remote control devices, guidance panel are connected with the input interface of control device respectively, the PLC output terminal is connected with performer, the performer output terminal is connected with each topworks of compressed garbage station, the light of in each topworks, installing, electricity, pressure transducer, by line with signal feedback in the PLC Programmable Logic Controller.
Its structure of wire remote control devices of this device design is shown in Fig. 2,3,4 and 5, telepilot has box body 1, box face 2 and lid 4, box body adopts aluminium sheet system, circuit board and connecting line are installed in the box body, box body one side has wire hole 5, control knob 3 is installed on the box face, and box body and box face are fixed by screw, and lid and box body adopt straight button closure.The box face button layout of telepilot is referring to Fig. 5, and wherein main frame stops, the functional reduction button is 2 self-resetting button switch, and other are 3 self-resetting button switch.Telepilot is at switch tapping, wire hole has all made the gluing water-proofing treatment when installing, in box body and box face junction sealing strip sealing and dustproof waterproof.
Each function of guidance panel of this device design and button layout are referring to Fig. 6, the control device of design and performer are arranged referring to Fig. 7, this device all is installed in control device, performer and guidance panel in the electrical control cubicles, be provided with cabinet door and lock, electrical control cubicles can be fixed near the kiosk of the similar call box of establishing the compressed garbage station.
Referring to Fig. 8, light, electricity, pressure transducer that this device is installed in each topworks of compressed garbage station, at least be included in push pedal 22 back and play collision block A and the collision block B that installs respectively on the steel construction of support and guide effect, limitation travel switch 20 and the zero-bit travel switch 19 on two Different Plane on the guide rail of casing transverse weld, installed respectively, the pressure transducer of in a side working connection of extrusion oil cylinder, installing 16, each sensor all by line with detected signal feedback in PLC.
Embodiment 2: the multi-functional compression of the utility model refuse depot system control device course of work: the example that is operating as of only controlling compressed garbage with guidance panel, referring to Fig. 8, import condensed instruction by the operator at guidance panel, PLC Programmable Logic Controller 8 is received instruction, auxiliary reclay 9 is passed in instruction, relay is by logical, disconnected action is controlled compression type refuse station push pedal 22 and is carried out compressed action, when push pedal collision block A when garbage compression box 23 directions are passed can bump against half the compression usefulness limitation travel switch 20, limitation travel switch sends instruction and feeds back to the PLC Programmable Logic Controller, PLC conveys to relay with instruction again, the actuating of relay is controlled the push pedal at compressed garbage station again and is carried out the withdrawal action, arrive zero-bit travel switch 19 until collision block B withdrawal, the zero-bit travel switch is got back to PLC with detected information feedback, PLC is sent to relay with instruction again, relay moves again controls compression type refuse station push pedal compressed action once more, rise to setting value until compression pressure, pressure transducer 16 feeds back signal to PLC, by PLC instruction is transferred to relay again, relay moves once more controls the action of compressed garbage station push pedal execution fast retractile.So realize the compression work circulation in compressed garbage station.In like manner, other topworks is in the operating process advolution of the process of accepting execution command and feedback information with control push pedal compressed garbage.
The information that control device of the present utility model owing to can accept feeds back from topworks detects in real time and adjusts the operation of system, therefore the timely diagnostic device system operation situation of energy.The utility model also can be write by programmable device, input and modify instruction, and quick diagnosis control system ruuning situation improves the safe reliability of the device and operating system.
The utlity model has simple in structurely, circuit is arranged advantages such as compact, safe and reliable, has popularizing application prospect widely.

Claims (3)

1. multi-functional compression refuse depot system control device, comprise wire remote control devices and topworks, it is characterized in that programmable device, guidance panel, PLC Programmable Logic Controller and performer in addition, programmable device, wire remote control devices, guidance panel are connected with the input interface of PLC Programmable Logic Controller respectively, PLC Programmable Logic Controller output terminal is connected with performer, the performer output terminal is connected with each topworks of compressed garbage station, the light of installing in topworks, electricity, pressure transducer feed back to sensor signal among the PLC by line.
2. multi-functional compression according to claim 1 refuse depot system control device, it is characterized in that wire remote control devices has box body, box face and lid, circuit board and connecting line are installed in the box body, box body one side has wire hole, on the box face control knob is installed, box body and box face are fixed by screw, and seal with sealing strip, all scribble marine glue at switch tapping, wire hole place, lid and box body adopt straight button closure.
3. multi-functional compression according to claim 1 refuse depot system control device, it is characterized in that light, electricity, the pressure transducer in each topworks of compressed garbage station, installed, at least be included in the push pedal back and play collision block A and the collision block B that installs respectively on the steel construction of support and guide effect, limitation travel switch and the zero-bit travel switch on two Different Plane on the guide rail of casing transverse weld, installed respectively, the pressure transducer of in a side working connection of extrusion oil cylinder, installing, each sensor all by line with detected signal feedback in PLC.
CN2009202301455U 2009-11-24 2009-11-24 Multifunctional system control device of compression refuse station Expired - Lifetime CN201548845U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009202301455U CN201548845U (en) 2009-11-24 2009-11-24 Multifunctional system control device of compression refuse station

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009202301455U CN201548845U (en) 2009-11-24 2009-11-24 Multifunctional system control device of compression refuse station

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101937228A (en) * 2010-09-13 2011-01-05 湖北精功科技有限公司 Development platform of underground lifting type compression garbage station control system
CN102602633A (en) * 2012-03-21 2012-07-25 扬州市金威机械有限公司 Electric control device of refuse compression equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101937228A (en) * 2010-09-13 2011-01-05 湖北精功科技有限公司 Development platform of underground lifting type compression garbage station control system
CN101937228B (en) * 2010-09-13 2012-05-30 湖北精功科技有限公司 Development platform of underground lifting type compression garbage station control system
CN102602633A (en) * 2012-03-21 2012-07-25 扬州市金威机械有限公司 Electric control device of refuse compression equipment

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Multifunctional system control device of compression refuse station

Effective date of registration: 20111121

Granted publication date: 20100811

Pledgee: Bank of Hankou, Limited by Share Ltd, Hanzheng Street branch

Pledgor: Hubei Jinggong Science & Technology Co., Ltd.

Registration number: 2011990000444

PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20140716

Granted publication date: 20100811

Pledgee: Bank of Hankou, Limited by Share Ltd, Hanzheng Street branch

Pledgor: Hubei Jinggong Science & Technology Co., Ltd.

Registration number: 2011990000444

PLDC Enforcement, change and cancellation of contracts on pledge of patent right or utility model
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Multifunctional system control device of compression refuse station

Effective date of registration: 20150408

Granted publication date: 20100811

Pledgee: The Bank of Hankou Bank branch of Limited by Share Ltd

Pledgor: Hubei Jinggong Science & Technology Co., Ltd.

Registration number: 2015420000003

PLDC Enforcement, change and cancellation of contracts on pledge of patent right or utility model
PC01 Cancellation of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20180817

Granted publication date: 20100811

Pledgee: The Bank of Hankou Bank branch of Limited by Share Ltd

Pledgor: Hubei Jinggong Science & Technology Co., Ltd.

Registration number: 2015420000003

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20100811