CN201544275U - Automatic slicing separator - Google Patents
Automatic slicing separator Download PDFInfo
- Publication number
- CN201544275U CN201544275U CN2009202434743U CN200920243474U CN201544275U CN 201544275 U CN201544275 U CN 201544275U CN 2009202434743 U CN2009202434743 U CN 2009202434743U CN 200920243474 U CN200920243474 U CN 200920243474U CN 201544275 U CN201544275 U CN 201544275U
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- wheel
- semiconductor package
- separating
- motor
- automatic slicing
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Abstract
The utility model discloses an automatic slicing separator, which comprises a cabinet and a table, further a pair of guide rails to guide a semiconductor package stripe. The shape of the guide rails is suitable for the shape of the semiconductor package stripe to be sliced. The semiconductor package stripe to be separated is arranged along the guide rails and sent to the position for slicing. The guide rail is connected with a second motor by a second gear transmission. The semiconductor package stripe is driven by the second motor and then sent to a separation cutter to be sliced. The separation cutter is connected with a first motor by a first gear transmission and indirectly driven by the first motor. A material receiving box and a waste receiving box are arranged in the lower part of the separation cutter. The product is separated from the material receiving box and the waste from the waste receiving box. The separator finishes delivering, slicing, waste separating and product counting once and has the advantages of reasonable design, convenient movement and low equipment cost, thus improving the production efficiency more than ten times and greatly reducing the production cost.
Description
Technical field
The utility model relates to semiconductor integrated circuit punching separation equipment, is specifically related to a kind of automatic separator.
Background technology
The semiconductor integrated circuit punching separation is that microelectronics Packaging is produced indispensable crucial subsequent technique, and the develop rapidly of microelectronics industry has proposed profound high new demand to semiconductor punching separation Mould design and manufacturing.At present domestic and international most of semiconductor packages punching separation mould manufacturing enterprise also keeps intact to semiconductor punching separation mould, since the IC products demand rapid raising, the encapsulating products demand very heightens, has the punching separation speed that strengthens product, directly reduce the cost of punching separation product, production efficiency improves 10 times.Prospect is very wide.
Separation equipment commonly used on the market at present has:
1. traditional shaving die utilizes the special equipment punch press and cuts the muscle splitting die and finishes the product mask work.Must drop into special-purpose die cutting device, increase the input of equipment to producer.This mould adopts manually-operated, inefficiency, and poor stability.Publication number is CN200939482Y, the day for announcing is the edger that the Chinese utility model patent on August 29th, 2007 discloses a kind of fork forgings, the cope match-plate pattern below is connected with the punch location-plate, is connected with upper padding plate between cope match-plate pattern and the punch, punch location-plate and punch interference fits; Cope match-plate pattern is connected with lower bolster by lead and guide pin bushing, and die is fixed on the lower bolster, and die is connected with seat ring, and seat ring and forging location-plate are slidingly matched, and seat ring is fixed on the lower bolster; The below of location-plate is provided with lower bolster (8), and the forging ejector beam passes lower bolster, and its end face contacts with backing plate.This utility model is when cutting edge finishing to fork forgings, its outer surface can not produce the limit of collapsing, the angle of collapsing, can guarantee the quality of product, but as traditional shaving die, still need manually every product to be separated to be put into mould, drive the upper mould downward movement by lathe power, finish the separation of product, again by manually waste material being removed.Per hour at most can die-cut 500 product billots.
2. common hand hay cutter limit mould, this mould has removed the shortcoming that needs press to use, from security, usability, ease for operation and a kind of side cut separate, dedicated frock of designing and developing out, but hand hay cutter limit mould needs manually-operated fully, its layman is as chopper, and security is better, and is easy to operate, but product side cut production efficiency is still not high, still can not satisfy the production demand that semiconductor package product separates.
3, pneumatic hand hay cutter limit mould is to develop on the basis of common hand hay cutter limit mould and come, and the exploitation of this equipment its objective is that for alleviating workman's workload, the workman only needs the additive bar, takes out product.Die-cut with cylinder power, replaced artificial dependence chopper die-cut.Though this equipment has alleviated working strength of workers, still by manually putting product, production efficiency is still not high for each die-cut product.
The utility model content
The utility model has overcome the deficiencies in the prior art, and a kind of automatic slicing separating machine is provided, and this separation function is carried out cutting with semiconductor package product automatically, has improved production efficiency widely.
For solving above-mentioned technical problem, the utility model by the following technical solutions:
A kind of automatic slicing separating machine, this automatic slicing separating machine comprises cabinet and table top, this automatic slicing separating machine also comprises the gatherer that the semiconductor package product band is imported, described gatherer comprises at least one pair of guide rail, the shape of guide rail is adaptive with the shape of the semiconductor package product band of the cutting of wanting, semiconductor package product band to be separated is placed along orbit of guide rail and is admitted to position to be slit, guide rail is contained in above the cabinet, link to each other with second motor by second gear drive, and the semiconductor package product band that is driven again on the guide rail by second driven by motor, second gear drive moves forward, and the semiconductor package product band sent into separating knife carry out cutting; Separating knife links to each other with first motor by first gear drive, and drives the separating knife rotation indirectly by first motor; The separating knife below is provided with pulp-collecting box and waste material box; Product after the separation is told from pulp-collecting box, and waste material is told from the waste material box.
Further technical scheme is:
Second gear drive in the described gatherer comprises at least one initiatively ribbon feeding wheel, driven ribbon feeding wheel, pressure wheel, belt pulley and a feeding belt, wherein initiatively the parts feeding axle of ribbon feeding wheel links to each other indirectly with second motor, feeding belt is installed on active ribbon feeding wheel, the driven ribbon feeding wheel, pressure wheel presses feeding belt to be installed, pressure wheel is close to table top simultaneously, clamp the semiconductor package product band, the while feeding belt is sent the semiconductor package product band into separating knife and is carried out cutting.
The parts feeding axle of described active ribbon feeding wheel links to each other by second synchronizing wheel with second motor.
Described second driven by motor, second synchronizing wheel drives pressure wheel again and belt pulley rotatablely moves, and drives semiconductor package product billot to be separated by belt and move forward along guide rail.
The utility model can also be:
Described first transmission device comprises separation wheel, first synchronizing wheel, separating knife is installed on the wheel shaft that separates wheel, the wheel shaft other end that separates wheel links to each other with first synchronizing wheel, be connected with first motor by first synchronizing wheel, first motor drives the separating knife rotation by first synchronizing wheel with separating to take turns, and the semiconductor package product band is carried out cutting.
Described pulp-collecting box upper end open is in product place, separating knife below one side, and lower ending opening is in the automatic slicing separating machine cabinet.
The upper end open of described waste material box is in waste material place, separating knife below one side, and lower ending opening is outside automatic slicing separating machine.
Described pulp-collecting box links to each other with the optical fiber counting device, writes down separated product quantity automatically.
The nylon universal wheel is installed for four jiaos in described cabinet below.
Automatic slicing separating machine of the present utility model is particularly suitable for the separation with triode products such as TO92, TO92S, TO126.Possess following advantage:
1, stable equipment operation, increase substantially production efficiency.
Equipment of the present utility model will make device structure simple through conceiving, fully taking into account, and is convenient to workman's operation, and maintenance.Owing to increased counting equipment, product is once finished from feeding, separation, numeration.Because guide rail 3 can be changed, and can be fit to cutting apart of multiple semiconductor package product.Carry with blank and adopt two groups of bunchers respectively, two bunchers are controlled edge-trimming cutter respectively and are with synchronously, can regulate separately like this, and use synchronous pulley to connect, and make work more steadily reliable, and speed is fast, has improved production efficiency greatly.With TO-92 triode product is example, and domestic existing tradition is cut edge and separated frock isolated yield hourly about 7000, and production efficiency of the present utility model has per hour reached about 80000, surplus production efficiency has improved ten times.
2, equipment discharging science, product waste material are taken their own roads.
Discharging opening has been made improvement, and product and waste material drop out in a direction in the cutting equipment originally, will certainly occur both like this and mix, and means that must also will there be one the sorting operation back, and product and waste material are separated.Automatic slicing separating machine has arranged pulp-collecting box 18 and waste material box 17 with outlet and has stretched out the shunting from two places respectively and go out, and the phenomenon that the product waste material mixes so just can not occur.
3, equipment conveniently moving, compact conformation.
The utility model automatic slicing separating machine has been installed 4 nylon universal wheels four jiaos of cabinets, and conveniently moving can easily move to board the position of hope.What the utility model adopted all is standard parts and components, compact conformation, and rationally distributed, work load is low, dependable performance.
4, price advantage.
The equipment price of generally cutting the required configuration of muscle mould on the present market is all more than 20,000, and the automatic separator controlled price is below 20,000.
5, equipment processing is easy.
Part adopts daily machining equipment processing, and relevant synchronous pulley etc. adopt standard component, and the process-cycle shortens greatly like this, general processing, the debugging that can finish this equipment in 15 days.
Generally speaking the utility model is once finished from feeding, side cut, waste material separation, product numeration, and equipment is reasonable in design, and conveniently moving can carry out the separation of product in any position.Surplus production efficiency has improved ten times, and this equipment price is low, greatly reduces production cost.
Description of drawings
Fig. 1 is the utility model overall schematic;
Fig. 2 is the zoomed-in view of the utility model Fig. 1 core component;
Fig. 3 is that the A of Fig. 1 is to zoomed-in view.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further elaborated.
As Fig. 1, Fig. 2, shown in Figure 3, a kind of automatic slicing separating machine, this automatic slicing separating machine comprises cabinet and table top 91, this automatic slicing separating machine also comprises the gatherer that semiconductor package product band 1 is imported, described gatherer comprises pair of guide rails 3, guide rail 3 is placed cabinet on table top 91, (for example: shape triode products such as TO92, TO92S, TO126) is adaptive for the semiconductor package product band 1 of the shape of guide rail and the cutting of wanting, guide rail 3 can be changed as required, to adapt to the different semiconductor package product of cutting.Semiconductor package product band 1 to be separated is placed along the track of guide rail 3 and is admitted to position to be slit, guide rail links to each other with second motor 20 by second gear drive, and drive second gear drive by second motor 20 and drive semiconductor package product band 1 motion on the guide rail 3 again, semiconductor package product band 1 is sent into separating knife 7 carry out cutting.Specifically, second gear drive comprises initiatively ribbon feeding wheel 4, driven ribbon feeding wheels 41, pressure wheel 5, belt pulley 6 and feeding belts 13, wherein initiatively the parts feeding axle of ribbon feeding wheel 4 links to each other with second motor 20 indirectly by second synchronizing wheel 90, feeding belt 13 is installed on active ribbon feeding wheel 4, the driven ribbon feeding wheel 41, pressure wheel 5 presses feeding belt 13 to be installed, pressure wheel 5 is close to table top simultaneously, clamps semiconductor package product band 1.Second motor 20 drives second synchronizing wheel 90, drive pressure wheel 5, feeding belt 13 and belt pulley 6 again and rotatablely move and drive semiconductor package product billot 1 to be separated and move forward, semiconductor package product billot 1 is sent into below the separating knife 7 of subregion to be cut along guide rail 3.
Separating knife 7 links to each other with first motor 19 by first gear drive, and first transmission device comprises separation wheel 8, first synchronizing wheel 9.Separating knife 7 is installed on the wheel shaft that separates wheel 8, the wheel shaft other end that separates wheel 8 links to each other with first synchronizing wheel 9, be connected with first motor 19 by first synchronizing wheel 9, first motor 19 is taken turns 7 rotations of 8 drive separating knives by first synchronizing wheel 9 with separating, and semiconductor package product band 1 is carried out cutting.
Separating knife 7 belows are provided with pulp-collecting box 18 and waste material box 17; Pulp-collecting box 18 upper end open are in product place, separating knife 7 below one side, and lower ending opening is in the automatic slicing separating machine cabinet.The upper end open of waste material box 17 is in waste material place, separating knife 7 below one side, and lower ending opening is outside automatic slicing separating machine.Product after the separation is told from pulp-collecting box 18, and waste material is told from waste material box 17.Pulp-collecting box 18 links to each other with the optical fiber counting device, writes down separated product quantity automatically.The nylon universal wheel is installed for four jiaos in described cabinet below.
The concrete technical parameter of the equipment of automatic slicing separating machine of the present utility model is as follows:
1. appearance and size is: 1000 * 480 * 840mm.
2. power supply: AC220V 50HZ
3. general power: 120W.
4. cut speed: 10 ~ 90mm/S. (as the TO-92 triode can reach 5 ~ 80,000/time).
5. cut pin length range: 12 ~ 17mm.
Set forth the operation principle of the utility model automatic slicing separating machine below again:
After the encapsulation etc. semiconductor package product band 1 to be slit send into classifier along guide rail 3; Second motor 20 rotation at a high speed rotatablely moves by gear graduation drive pressure wheel 5 and belt pulley 6, and half semiconductor package product band 1 is sent into side cut to be separated district; Second motor 20 rotation at a high speed drives separating knife 7 rotations again by gear graduation drive synchronizing wheel 90, and when semiconductor package product 1 was sent into the position of separating knife 7, semiconductor package product band 1 was separated into single finished product; Along pulp-collecting box 18 quilt sortings automatically, design simultaneously has the optical fiber counting device after the product slice separation, but the record product number.And waste material is concentrated by automatic sorting along waste material box 17.
Claims (9)
1. automatic slicing separating machine, this automatic slicing separating machine comprises cabinet and table top (91), it is characterized in that: this automatic slicing separating machine also comprises the gatherer that semiconductor package product band (1) is imported, described gatherer comprises at least one pair of guide rail (3), the shape of guide rail (3) is adaptive with the shape of the semiconductor package product band (1) of the cutting of wanting, semiconductor package product band (1) to be separated is placed along guide rail (3) track and is admitted to position to be slit, guide rail (3) is contained on the cabinet table top, link to each other with second motor (20) by second gear drive, and drive the semiconductor package product band (1) that second gear drive drives on the guide rail (3) again by second motor (20) and move forward, semiconductor package product band (1) is sent into separating knife (7) carry out cutting; Separating knife (7) links to each other with first motor (19) by first gear drive, and drives separating knife (7) rotation indirectly by first motor (19); Separating knife (7) below is provided with pulp-collecting box (18) and waste material box (17); Product after the separation is told from pulp-collecting box (18), and waste material is told from waste material box (17).
2. automatic slicing separating machine according to claim 1, it is characterized in that: second gear drive in the described gatherer comprises at least one initiatively ribbon feeding wheel (4), a driven ribbon feeding wheel (41), pressure wheel (5), belt pulley (6) and feeding belt (13), wherein initiatively the parts feeding axle of ribbon feeding wheel (4) links to each other indirectly with second motor (20), feeding belt (13) is installed in initiatively ribbon feeding wheel (4), on the driven ribbon feeding wheel (41), pressure wheel (5) presses feeding belt (13) to be installed, pressure wheel (5) is close to table top simultaneously, clamp semiconductor package product band (1), while feeding belt (13) is sent semiconductor package product band (1) into separating knife (7) and is carried out cutting.
3. automatic slicing separating machine according to claim 2 is characterized in that: the parts feeding axle of described active ribbon feeding wheel (4) links to each other by second synchronizing wheel (90) with second motor (20).
4. automatic slicing separating machine according to claim 3, it is characterized in that: described second motor (20) drives second synchronizing wheel (90), drive pressure wheel (5) again and belt pulley (6) rotatablely moves, and drive semiconductor package product billot to be separated (1) by feeding belt (13) and move forward along guide rail (3).
5. according to described any automatic slicing separating machine of claim 1-4, it is characterized in that: described first transmission device comprises separating takes turns (8), first synchronizing wheel (9), separating knife (7) is installed on the wheel shaft that separates wheel (8), the wheel shaft other end that separates wheel (8) links to each other with first synchronizing wheel (9), be connected with first motor (19) by first synchronizing wheel (9), first motor (19) passes through first synchronizing wheel (9) and separates wheel (8) drive separating knife (7) rotation, and semiconductor package product band (1) is carried out cutting.
6. a kind of automatic slicing separating machine according to claim 5 is characterized in that: described pulp-collecting box (18) upper end open is in product place, separating knife (7) below one side, and lower ending opening is in the automatic slicing separating machine cabinet.
7. a kind of automatic slicing separating machine according to claim 5 is characterized in that: the upper end open of described waste material box (17) is in waste material place, separating knife (7) below one side, and lower ending opening is outside automatic slicing separating machine.
8. a kind of automatic slicing separating machine according to claim 6 is characterized in that: described pulp-collecting box (18) links to each other with the optical fiber counting device, writes down separated product quantity automatically.
9. a kind of automatic slicing separating machine according to claim 1 is characterized in that: the nylon universal wheel is installed for four jiaos in described cabinet below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202434743U CN201544275U (en) | 2009-11-26 | 2009-11-26 | Automatic slicing separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202434743U CN201544275U (en) | 2009-11-26 | 2009-11-26 | Automatic slicing separator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201544275U true CN201544275U (en) | 2010-08-11 |
Family
ID=42599435
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202434743U Expired - Lifetime CN201544275U (en) | 2009-11-26 | 2009-11-26 | Automatic slicing separator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201544275U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102284838A (en) * | 2011-07-12 | 2011-12-21 | 上海运良企业发展有限公司 | Heavy truck sleeve fork forge piece manufacturing process |
| CN104786253A (en) * | 2015-03-26 | 2015-07-22 | 北京工业大学 | Self-adaptive areca nut slicing device |
-
2009
- 2009-11-26 CN CN2009202434743U patent/CN201544275U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102284838A (en) * | 2011-07-12 | 2011-12-21 | 上海运良企业发展有限公司 | Heavy truck sleeve fork forge piece manufacturing process |
| CN104786253A (en) * | 2015-03-26 | 2015-07-22 | 北京工业大学 | Self-adaptive areca nut slicing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100811 |
|
| CX01 | Expiry of patent term |