CN201524955U - Ultrasonic processor - Google Patents
Ultrasonic processor Download PDFInfo
- Publication number
- CN201524955U CN201524955U CN2009202724286U CN200920272428U CN201524955U CN 201524955 U CN201524955 U CN 201524955U CN 2009202724286 U CN2009202724286 U CN 2009202724286U CN 200920272428 U CN200920272428 U CN 200920272428U CN 201524955 U CN201524955 U CN 201524955U
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- support
- mobile device
- guide rail
- wheel seat
- ultrasonic wave
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Abstract
The utility model provides an ultrasonic processor which comprises a support, a supporting wheel seat, a supporting wheel, a mobile device and an ultrasonic processing tool, wherein the support is provided with a guide rail; the supporting wheel seat and the mobile device are installed on the guide rail of the support; the supporting wheel seat is provided with the supporting wheel; and the ultrasonic processing tool is installed on the mobile device. The ultrasonic processor can conduct ultrasonic processing on workpieces after lathe finishing or grinding, utilizes the ultrasonic processing tool for reducing the surface roughness of parts, can complete lathe finishing or grinding and ultrasonic processing for reducing the surface roughness by primary clamping, or only conduct ultrasonic processing on the workpieces needing ultrasonic processing; and the ultrasonic processor has high efficiency, does not cause pollution, and reduces the labor intensity of workers.
Description
Technical field
The utility model relates to a kind of supersonic machining apparatus of metal surface, belongs to the machining equipment technical field.
Background technology
When the rotary part surface roughness value requires to hang down usually; the general modes such as grinding machine or polishing that adopt; but part to some special occasions use; the roughness value of part is required when lower; at this moment; also can reach this roughness requirement with technologies such as grinding machine or polishings; but cost of investment height; grinding machine that can satisfy this requirement all needs drops into millions of even up to ten million; and efficient is low, if adopt the polishing means to reach this requirement, and the one, efficient is low; the 2nd, operator's labour intensity is big, and environmental pollution is more serious.
And, can obtain low roughness and high manufacturing accuracy by surface of the work being carried out ultrasonic wave processing, this point all has application in lathe and boring machine processing.As Chinese patent literature CN101502881 disclosed " ultrasonic metallic surface processing device for numerically controlled lathe " and Chinese patent literature CN101480733 disclosed " ultrasonic metallic surface processing device that is used for boring machine ".Obviously, can obtain lower roughness value by again surface of the work being carried out ultrasonic wave processing after the grinding, pertinent literature such as Chinese patent literature CN2264058 disclosed " ultrasonic vibration grinding head ", mainly form by being loaded on luffing bar in the sleeve, being loaded on the piezoelectric ceramic transducer on the luffing bar and being loaded on the carbon brush that is used to accept electric oscillation signal on the sleeve, this device can be converted to high-frequency mechanical vibration with the sonic oscillation signal of telecommunication.Also has Chinese patent literature CN201020638 disclosed " ultrasonic vibration grinding Compound Machining instrument ", comprise the connector that matches with the handle of a knife of Digit Control Machine Tool or drilling machine, main shaft is installed on the connector, transducer is installed on the main shaft, transducer links to each other with the luffing bar, and cutter is installed on the luffing bar; Transducer also links to each other with supersonic generator by carbon brush.These ultrasonic vibration grinding devices are the same with existing ultrasonic metallic surface processing device substantially, be that it is loaded on the lathe, driving the luffing bar by lathe rotates, or with the lathe spindle operation, can not independently use as a kind of machining tool separately, can not make workpiece after finish turning or grinding, need not change the position and just can carry out ultrasonic wave processing.
Summary of the invention
The utility model is at the deficiency that existing supersonic machining apparatus exists, provide a kind of simple in structure, can independently use, supersonic machining apparatus that working (machining) efficiency is high.
Supersonic machining apparatus of the present utility model is by the following technical solutions:
This supersonic machining apparatus comprises support, supports wheel seat, support wheel, mobile device and ultrasonic wave machining tool, support is provided with guide rail, support wheel seat and mobile device and be installed on the guide rail of support, support on the wheel seat support wheel is installed, the ultrasonic wave machining tool is installed on the mobile device.
The ultrasonic wave machining tool can adopt the structure of mentioning in the existing document, as CN1690231 disclosed " ultrasonic metallic surface processing device ".
Be provided with the positioning table of installing with lathe below the support, so that the support location and installation is on applied lathe.
Mobile device can adopt hydraulic cylinder, and the cylinder body of hydraulic cylinder is connected on the guide rail of support, and the piston in piston rod one end of hydraulic cylinder and the cylinder body is connected, and an end is connected with the support wheel seat, and supersonic machining apparatus is installed on the cylinder body of hydraulic cylinder.Piston is motionless in cylinder body, and cylinder body moves relative to piston, and under hydraulic coupling promoted, cylinder body moved along guide rail, drives the ultrasonic wave machining tool simultaneously and moves.Hydraulic cylinder also can be replaced by cylinder.
Mobile device also can adopt spiral travel mechanism, comprises slide, screw rod and nut, and slide is installed on the guide rail of support, nut is fixedly mounted on and supports on the wheel seat, screw rod one end is connected with nut thread, and an end of screw rod is connected with slide, is provided with spring between screw rod and the slide.Screw rod rotates and moves.Supersonic machining apparatus is installed on the slide, and guide rail moves in the drive lower edge of screw rod.
Mobile device also can adopt other version, as electric pushrod etc.
During concrete the application, when the cylindrical of workpiece reaches dimension precision requirement by finish turning or grinding, machine tool chief axis shuts down, support is installed on the lathe, adjust the support wheel and the mobile device that support on the wheel seat, the piece-holder that the position is motionless is given precompression of workpiece by mobile device between support wheel and ultrasonic wave machining tool.Open lathe again, make machine tool chief axis drive the workpiece running, make the workpiece length feed or make supersonic machining apparatus length feed of the present utility model, surface of the work is carried out ultrasonic wave processing.
Above-mentioned supersonic machining apparatus also can only carry out ultrasonic wave processing separately to the workpiece that requires to carry out ultrasonic wave processing not by means of any lathe.
The utility model can be to then carrying out ultrasonic wave processing after workpiece finish turning or the grinding, utilize the ultrasonic wave machining tool to reduce the surface roughness of part, a clamping can be finished the ultrasonic wave processing of finish turning or grinding and reduction surface roughness, perhaps only the workpiece that requires to carry out ultrasonic wave processing is carried out ultrasonic wave processing separately, the efficient height, pollution-free, reduced working strength of workers.
Description of drawings
Fig. 1 is the structural representation that the utility model is used on grinding machine.
Fig. 2 is the another kind of structural representation of mobile device in the utility model.
Fig. 3 is the structural representation that the utility model is used on lathe.
Among the figure: 1, emery wheel case, 2, support, 3, support wheel, 4, limited block, 5, support wheel seat, 6, cylindrical grinder, 7, hinge, 8, workpiece, 9, piston rod, 10, guide rail, 11, ultrasonic wave machining tool, 12, piston, 13, hydraulic cylinder, 14, positioning table, 15, spring, 16, runner, 17, slide, 18, screw rod, 19, nut.
The specific embodiment
Embodiment 1
Present embodiment is that supersonic machining apparatus of the present utility model is applied to cylindrical grinder.As shown in Figure 1, supersonic machining apparatus of the present utility model comprises support 2, supports wheel seat 5, support wheel 3, hydraulic cylinder 13 and supersonic machining apparatus 11.Support 2 is installed on the emery wheel case 1 of cylindrical grinder 6 by hinge 7, support 2 can upwards lift around hinge 7, after support 2 puts down, positioning table 14 below it withstands on the side of casing 1, make support 2 be in level, by screw positioning table 14 is fixed on the emery wheel case 1 again, entire bracket 2 is fixed.The bottom of support 2 is provided with guide rail 10.Be equipped with on the guide rail 10 and support wheel seat 5 and hydraulic cylinder 13, support wheel seat 5 and hydraulic cylinder 13 and can both move along guide rail 10.The two ends of guide rail 10 all are equipped with limited block 4.Support on the wheel seat 5 support wheel 3 is installed.Hydraulic cylinder 13 is connected with guide rail 10 on the one hand, and ultrasonic wave machining tool 11 is installed again on the one hand.Piston rod 9 one ends in the hydraulic cylinder 13 are connected with piston 12, and an end is connected with support wheel seat 5, and piston 12 is fixed in the cylinder body of hydraulic cylinder 13, and the cylinder body of hydraulic cylinder 13 moves with respect to piston 12.Under hydraulic coupling promoted, the cylinder body of hydraulic cylinder 13 drove ultrasonic wave machining tool 11 and moves along guide rail 10.Ultrasonic wave machining tool 11 can adopt the structure of mentioning in the existing document, as CN1690231 disclosed " ultrasonic metallic surface processing device ".
The course of work of present embodiment is as follows:
When the cylindrical of workpiece 8 reaches dimension precision requirement by grinding, emery wheel case 1 is withdrawed from, stop the grinding machine spindle running, then support 2 is put down, with screw support 2 is fixed on the emery wheel case 1.Open grinding machine, make main shaft drive workpiece 8 runnings, primer fluid cylinder pressure 13 moves with workpiece 8 supersonic machining apparatus 11 and contacts, workpiece 8 is between support wheel 3 and the supersonic machining apparatus 11, and make supersonic machining apparatus 11 give 8 one precompressions of workpiece by the control hydraulic pressure, start the workbench length feed, surface of the work is carried out ultrasonic wave processing.
Hydraulic cylinder in the present embodiment also can be replaced by cylinder.
As shown in Figure 2, the mobile device of present embodiment is different with embodiment 1, adopts spiral travel mechanism.Comprise slide 17, screw rod 18 and nut 19, slide 17 is installed on the guide rail 10 of support 2, and slide 17 inside are provided with a shoulder hole.Nut 19 is fixedly mounted on and supports on the wheel seat 5, and screw rod 18 is threaded with nut 19, and an end of screw rod 18 stretches out a shoulder hole of slide 17 inside, and and the shoulder hole of slide 17 between be provided with spring 15.Screw rod 18 rotates and moves.Supersonic machining apparatus 11 is installed on the slide 17.By runner 16 rotating screw bolts 18 screw rod 18 is moved, slide 17 and on supersonic machining apparatus 11 drive lower edge guide rails 10 at screw rod 18 and move, contact with workpiece 8, workpiece 8 is between support wheel 3 and the ultrasonic wave machining tool 11, and to 8 one precompressions of workpiece, spring 15 is compacted simultaneously, guarantees that screw rod 18 can not become flexible in process.Start the workbench length feed, surface of the work is carried out ultrasonic wave processing.
Present embodiment is that supersonic machining apparatus of the present utility model is applied to lathe.As shown in Figure 3, as different from Example 1, the set positioning table 14 in the two ends of present embodiment medium-height trestle 2 bottoms will match with the bed ways face of lathe, moves on the lathe bed of lathe so that support 2 can drive the ultrasonic wave machining tool.And guide rail 10 be arranged on support 2 above.Behind the workpiece finish turning, adjust the support wheel 3 and the ultrasonic wave machining tool 11 that support on the wheel seat, between support wheel 3 and ultrasonic wave machining tool 11, lathe spindle drives workpiece and rotates with piece-holder, and traversing carriage 2 can be finished the ultrasonic wave processing to workpiece.
Embodiment 4
Present embodiment is that supersonic machining apparatus of the present utility model is not installed on any lathe, and be mounted in one have supersonic machining apparatus of the present utility model is moved and workpiece is rotated or workpiece is rotated and the dedicated that moves on, make special purpose machine tool, carry out ultrasonic wave processing separately only requiring the workpiece that carries out ultrasonic wave processing.
Mobile device in the utility model also can adopt other version, as electric pushrod etc., all can be used as mobile device in the utility model as long as can drive mechanism that the ultrasonic wave machining tool moves.
Claims (5)
1. supersonic machining apparatus, comprise support, support wheel seat, support wheel, mobile device and ultrasonic wave machining tool, it is characterized in that: support is provided with guide rail, supporting wheel seat and mobile device is installed on the guide rail of support, support on the wheel seat support wheel is installed, the ultrasonic wave machining tool is installed on the mobile device.
2. supersonic machining apparatus according to claim 1 is characterized in that: be provided with the positioning table of installing with lathe below the described support.
3. supersonic machining apparatus according to claim 1 is characterized in that: described mobile device adopts hydraulic cylinder, and the cylinder body of hydraulic cylinder is connected on the guide rail of support, and piston rod one end of hydraulic cylinder is connected with piston in the cylinder body, and an end is connected with the support wheel seat.
4. supersonic machining apparatus according to claim 3 is characterized in that: described hydraulic cylinder is replaced by cylinder.
5. supersonic machining apparatus according to claim 1, it is characterized in that: described mobile device adopts spiral travel mechanism, comprise slide, screw rod and nut, slide is installed on the guide rail of support, nut is fixedly mounted on and supports on the wheel seat, screw rod one end is connected with nut thread, and the other end is connected with slide, is provided with spring between screw rod and the slide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202724286U CN201524955U (en) | 2009-11-17 | 2009-11-17 | Ultrasonic processor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202724286U CN201524955U (en) | 2009-11-17 | 2009-11-17 | Ultrasonic processor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201524955U true CN201524955U (en) | 2010-07-14 |
Family
ID=42516253
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202724286U Expired - Lifetime CN201524955U (en) | 2009-11-17 | 2009-11-17 | Ultrasonic processor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201524955U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102490089A (en) * | 2011-12-14 | 2012-06-13 | 山东华云机电科技有限公司 | Ultrasonic machining device for outer circular surface |
| CN102975025A (en) * | 2012-11-28 | 2013-03-20 | 徐州永佳液压设备有限公司 | Special cutting device for lathe for processing slender piston rod |
| CN109848640A (en) * | 2019-04-09 | 2019-06-07 | 山东华云机电科技有限公司 | A kind of cylindrical roller surface Hardening Treatment device and working method |
-
2009
- 2009-11-17 CN CN2009202724286U patent/CN201524955U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102490089A (en) * | 2011-12-14 | 2012-06-13 | 山东华云机电科技有限公司 | Ultrasonic machining device for outer circular surface |
| CN102975025A (en) * | 2012-11-28 | 2013-03-20 | 徐州永佳液压设备有限公司 | Special cutting device for lathe for processing slender piston rod |
| CN102975025B (en) * | 2012-11-28 | 2015-08-26 | 徐州永佳液压设备有限公司 | A kind of special topping machanism of lathe of processing slim piston rod |
| CN109848640A (en) * | 2019-04-09 | 2019-06-07 | 山东华云机电科技有限公司 | A kind of cylindrical roller surface Hardening Treatment device and working method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100714 Effective date of abandoning: 20091117 |