Small ring-grooved rivet with wide range
(1) technical field: the utility model relates to a kind of novel small dimension ring-grooved rivet, belongs to the fastening piece class.
(2) background technique:
For a long time, steel structure such as rail freight, automobile, bridge all use the conventional rivets of rivet hot, the nut that the suitable what of its chemical composition and mechanical property is 4.8 grades, cause that this steel structure connection reliability is low, the repair cycle is short, problems such as later maintenance cost height can't satisfy the requirement of shipping ' heavy duty, speed-raising '.And it is big that pop-rivet is installed labor intensity, and voice is big, befouling environment.Therefore emphasis, the key position at above-mentioned steel structure adopts novel fastener very urgent and necessary.
Chinese patent discloses its basic structure of a kind of novel fastener ' pulling rivet ' (ZL200520035325X, documents 1): nail bar front end has the preceding annular groove section L that cooperates with collar extruding
Before, the rear end has and cooperates the back annular groove section L that rivets with riveting machine
After, there is separating vessel (thin neck) centre.This ring-grooved rivet has solved the problems referred to above, has produced following effect: 1. installation property is good: with the bolt ratio, needn't apply torque and repeatedly impact, only need just can finish with a riveting machine; Not high to the installation personnel technical requirements, installing only needs the order side to get final product.2. shock resistance is good, and is more solid and reliable than nut, rivet hot or welding; Solved<alternate load, impacted under the operating mode loosening〉a historic difficult problem, realize being solidly connected forever.3. anti-corrosive properties are strong, the life-span is long: always gapped between internal and external threads during nut connects, and the annular groove of ring-grooved rivet and extruded sleeve interannular are to form by the distortion interlock that a circle circle does not connect, thoroughly eliminate the gap, atmosphere and liquids can't immerse, not corroded by aqueous vapor, improve working life greatly, be specially adapted to need not dismounting and be subject to the sleet attack sites.
There is following deficiency in this ' ring-grooved rivet ' that above-mentioned ' pulling rivet ' basic structure (ZL200520035325X) forms: to diameter be 5,6,8, the common small dimension ' ring-grooved rivet ' of 10mm, if structure, shape and parameter size design by above-mentioned ' pulling rivet ', for the rivet of every kind of diameter, its available clamping range L
45Have only about 3mm, too short clamping range often causes numerous and diverse kind, often needs ring-grooved rivets several or tens kinds of different sizes to be used alternatingly in the erecting bed, in the warehouse even need tens kinds or hundreds of stock.This causes very big trouble to enterprise, also is easy in use setup error occur and reinstall phenomenon.
(3) summary of the invention:
The small ring-grooved rivet with wide range that the utility model provides, it is little and form the numerous and diverse of kind to solve common small dimension ring-grooved rivet clamping range exactly; Cause problems such as plant stock bothers, installation fallibility in scene is consequently reinstalled.Its technological scheme is as follows:
Small ring-grooved rivet with wide range is made up of ailhead 1, nail bar 2 and the collar 3, it is characterized in that
1. following closely bar 2 is used for cooperating the back annular groove section 2c that rivets to form with riveting machine by the polished rod section 2a foremost that is provided with in turn from front to back, the preceding annular groove section 2b and the rear end that are used for cooperating with the collar 3 extruding;
2. preceding annular groove section closely-pitched diameter d
bLess than back annular groove section closely-pitched diameter d c; Reduction ratio β=dc-d
b/ dc=4%-10%;
3. to every kind of diameter specifications rivet, preceding annular groove segment length L
2bChoose and be equal to or greater than the thick L of maximum grip that needs
45With the long L of the collar
3Sum deducts polished rod segment length L
2aBe L
2b〉=L
45+ L
3-L
2a
To above-mentioned every kind of diameter specifications rivet, preceding annular groove segment length can be chosen the maximum that need to equal and rivet the thick and long L of the collar
3Sum deducts polished rod segment length L
2aBe L
2b=L
45+ L
3-L
2a
The corresponding diameter specifications of above-mentioned small ring-grooved rivet with wide range is 5,6,8 and preceding annular groove section closely-pitched diameter, back annular groove section closely-pitched diameter, the long value of nail bar of 10mm; Preceding annular groove section external diameter, polished rod section diameter and the span of length and numerical value and the number range table 1 (millimeter) that suitable clamping range is respectively sequence number 1 in the table 1, sequence number 2, sequence number 3 or sequence number 4
Above-mentioned ailhead 1 can adopt round end 1a, coiled hair 1b, countersunk head 1c, cup head 1d or thin cup head 1e.Wherein the diameter of various types ailhead and thickness span see Table 2.Table 2 (mm)
The size mm of the above-mentioned small ring-grooved rivet with wide range various types collar sees Table 3.Table 3
The beneficial effects of the utility model are as follows:
1) this small ring-grooved rivet with wide range kept that join strength height, anti-loosening property that existing ring-grooved rivet has are good, the good and easy-to-install effect of corrosion resisting property (collar endoporus and annular groove intersegmental be easy to be inserted in for loose fit).2) small ring-grooved rivet with wide range, clamping range is big, is about 5 times of common ring-grooved rivet of equivalent diameter specification.3) the reasonable cooperation of selecting owing to front and back annular groove closely-pitched diameter, the collar is squeezed in preceding annular groove Duan Shanghou, realizes that the nail bar is broken at the cover ring end, and the installation back is attractive in appearance neat.See Fig. 8 and see Table 4: small ring-grooved rivet with wide range riveted joint back size (test data) table 4 (mm)
Diameter specifications |
Indentation collar maximum value A |
Stretch out collar maximum value B |
Collar extruding step maximum value C |
5 |
1.58 |
0.794 |
1.270 |
6 |
3.17 |
2.381 |
2.540 |
Find out from the test data of Fig. 8 and table 4: this patent is by the optimization selection of dimension of above-mentioned table 1, table 2 and table 3 design, and basic assurance nail bar is at collar end 2
3The place is broken, and the thick and clamping range of the maximum grip that can satisfy the demand.4) test of test specimen pulling-out force and shearing test are all qualified, see Table 5 tables 5
Diameter specifications/test number |
Test item |
Technical requirements |
Assay |
Individual event is judged |
5mm-1 |
Pulling-out force test (KN) |
≥6.4 |
9.0 |
Qualified |
5mm-2 |
Shearing test (KN) |
≥7.8 |
7.9 |
Qualified |
6mm-1 |
Pulling-out force test (KN) |
≥11.6 |
15.2 |
Qualified |
6mm-2 |
Shearing test (KN) |
≥10 |
12.9 |
Qualified |
5) the small ring-grooved rivet with wide range mechanical property meets company standard Q/MS32095.Mechanical test method is with reference to Q/MS37021.
(4) description of drawings:
Fig. 1 ailhead 1 (round end 1a) and nail bar 2 front views;
Fig. 2 collar 3 (flange collar 3a) positive view;
Fig. 3 Figure 1A-A sectional view;
Fig. 4 rivets step 1 view;
Fig. 5 rivets step 2 view;
Fig. 6 rivets step 3 view;
Fig. 7 rivets step 4 view;
The relevant size view of rivet after Fig. 8 riveted joint is finished with the collar;
Fig. 9 ailhead is the rivet view of coiled hair 1b;
Figure 10 ailhead is the rivet view of countersunk head 1c;
Figure 11 ailhead is the rivet view of cup head 1d;
Figure 12 ailhead is the rivet view of thin cup head 1e
Figure 13 round end collar 3b front view;
Figure 14 cup head collar 3C front view
(5) embodiment
Embodiment 1: see Fig. 1~Fig. 8
See Fig. 1, Fig. 2, present embodiment 1 small ring-grooved rivet with wide range is made up of ailhead 1, nail bar 2 and the collar 3.Wherein ailhead 1 is round end 1a; The collar 3 is flange collar 3a; Nail bar 2 by foremost polished rod section 2a, be used for the preceding annular groove section 2 that cooperates with collar extruding
bBe used for cooperating the back annular groove section 2c that rivets to form with the rear end with riveting machine.See Fig. 3, preceding annular groove section closely-pitched diameter d
bLess than back annular groove section closely-pitched diameter d c.
See Table 1, table 2, table 3, Fig. 1, Fig. 2 and Fig. 3, the size that present embodiment 1 small ring-grooved rivet with wide range is selected is as follows: sequence number 1, diameter specifications D=5mm, preceding annular groove section closely-pitched diameter d
b=3.70mm is less than back annular groove section closely-pitched diameter d c=4.11; Reduction ratio β=9.975%.Preceding annular groove section outer diameter D
2b=4.68-4.75mm.Polished rod section 2a diameter D
2a=4.85~4.95mm, polished rod segment length L
2a=2.6~3.2mm.The long L of nail bar
2=45.4mm.See Fig. 1, clamping range L applicatory
45Be by the thickness sum of riveted joint two articles 4 and 5, L
45=1.58-15.88mm.
See Table 1 sequence number 1, annular groove segment length L before the small ring-grooved rivet with wide range
2bChoose the maximum that need to equal and rivet thick L
45With the long L of the collar
3Sum deducts polished rod segment length L
2a, i.e. L
2b=L
45Max+L
3-L
2a=15.88+ (6.37-7.24)-(2.6~3.2) ≌ 20mm.The long L of this collar
3Value for flange collar 3a in the table 3.
See Table 2 sequence numbers 1, diameter specifications D=5mm, ailhead 1 is round end 1a, ailhead diameter D
1a=9.0-10.0mm, ailhead thickness L
1a=2.88-3.18mm, clamping range L
45=1.58-15.88,7.93-31.75mm.
See Table 3 sequence numbers 1, the collar 3 patterns are flange collar 3a; Diameter specifications D=5mm, collar outer diameter D
32=7.80-7.95mm; Collar inside diameter D
31=4.80-4.95mm; The long L of the collar
3=6.37-7.24mm; The long L of boss
31=1.02-1.32mm; The boss outer diameter D
33=9.27-9.78mm.
The riveted joint step of above-mentioned small ring-grooved rivet with wide range is as follows: see Fig. 4-Fig. 7
1) sees Fig. 4, rivet is inserted by the riveted holes 4 of riveted joint object 4,5
5In, outside the annular groove section 2b, front-end face was attached to object 4 surfaces before the collar 3 was placed in, nail bar tail tooth 2
0Insert in the riveting machine 6, prepare to install;
2) see Fig. 5, after the folder lobe 6.1 in the riveting machine blocks rivet annular groove back segment 2c, drive rivet and outwards move, force the riveting machine overcoat 6.2 squeezed riveting collars 3, the riveted joint collar is locked in the preceding annular groove section 2b of rivet;
3) see Fig. 6, folder lobe 6.1 continues outwards motion, forces the preceding annular groove section 2 of rivet at the most close collar tail end
3Place's fracture;
4) see Fig. 7, riveting machine overcoat 6.2 withdraws from the riveted joint collar, and the fracture back segment is told nail by riveting machine and fallen, and finishes riveted joint.
Embodiment 2: the small ring-grooved rivet with wide range of present embodiment 2 removes following diameter specifications and correspondingly-sized difference, and remaining and embodiment 1 are identical.See Table 1, diameter specifications D be 6,8 or during 10mm corresponding before annular groove section closely-pitched diameter d
b, back annular groove section closely-pitched diameter d c, front and back annular groove section outer diameter D
Bc, polished rod section diameter D
2a, polished rod segment length L
2a, nail bar long L
2With clamping range L
45Deng being respectively in the table 1 totally three groups corresponding in the sequence number 2,3 or 4, every group of totally seven values and span numeral.
Embodiment 3: the small ring-grooved rivet with wide range of present embodiment 3 removes following ailhead pattern and corresponding size difference, and remaining and embodiment 1 and 2 are identical.See Table 2, Fig. 9, Figure 10, Figure 11, Figure 12, diameter specifications D is 6,8 or 10mm, ailhead 1 is respectively the diameter D of coiled hair 1b, countersunk head 1c, cup head 1d or thin cup head 1e
1b, D
1c, D
1d, D
1eWith thickness L
1b, L
1c, L
1d, L
1eBe respectively the span numeral of sequence number 1 in the table 2, sequence number 2, sequence number 3 or sequence number 4.
Embodiment 4: the small ring-grooved rivet with wide range of present embodiment 4 removes following collar pattern and corresponding size difference, remaining and embodiment 1 and 2 and 3 identical.See table 3, Figure 13 and Figure 14, collar pattern is respectively flange collar 3a, round end collar 3b and cup head collar 3c, and diameter specifications D is 6,8 or during 10mm, collar outer diameter D
32, collar inside diameter D
31, the long L of the collar
3The long L of boss
31, the boss outer diameter D
33The equidimension span is respectively span numeral shown in the sequence number 1,2,3,4,5,6 or 7 in the table 3.