CN201485669U - Automatic processing system for loose fiber dyeing - Google Patents
Automatic processing system for loose fiber dyeing Download PDFInfo
- Publication number
- CN201485669U CN201485669U CN2009202077996U CN200920207799U CN201485669U CN 201485669 U CN201485669 U CN 201485669U CN 2009202077996 U CN2009202077996 U CN 2009202077996U CN 200920207799 U CN200920207799 U CN 200920207799U CN 201485669 U CN201485669 U CN 201485669U
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- opener
- sarong
- processing system
- machine
- dyeing
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Abstract
The utility model discloses an automatic processing system for loose fiber dyeing, which comprises a dry opener, a cake breaking machine, a dyeing machine, a water extractor, a wet opener, a drying machine and an automatic wrapping machine which are sequentially connected with each other, wherein a pre-opener is connected between the water extractor and the wet opener and consists of a rotatable circular disc; the circular disc is installed on a lifting frame; the upper portion of the circular disc is provided with a rotatable cotton stripping roller; and a hydraulic cake sustaining machine can be disposed between the dyeing machine and the water extractor. The automatic processing system for loose fiber dyeing is the first automatic production line for loose fiber dyeing in the country and has the advantages of being suitable for dyeing various fibers, increasing automatic production level, being capable of shortening whole production cycle of dyeing processing, improving production efficiency, reducing labor production intensity and particularly greatly enhancing safety performance.
Description
Technical field
The utility model relates to the textile dyeing and finishing field, and what be specifically related to is a kind of automatic processing system that can dye to bulk fibre.
Background technology
Progress along with society's science and technology; people more and more pay close attention to the protection of environment with to mankind itself's health; therefore improve automation degree of equipment and not only can enhance productivity, more can reduce labourer's labour intensity, improve automation degree of equipment is inexorable trend comprehensively.
Compare with the dyeing of lining, yarn, spinning (look spinning) is a kind of relatively technology of environmental protection comparatively speaking after the loose stock dyeing, on average about 40%-50%, the look spinning also more and more is subjected to liking of common people to the ratio of the bulk fibre of processing because need to wet, and also more is subjected to the concern of industry simultaneously.
Traditional loose stock dyeing automaticity is very low, and labour intensity is bigger, and the production cycle is long, does not satisfy present client's quick delivery requirements, also exists simultaneously potential safety hazard aborning, for example people's frock cage etc.
The utility model content
The technical problems to be solved in the utility model provides a kind of automatic processing system that can enhance productivity, reduce the loose stock dyeing of labour intensity, to overcome the above-mentioned defective of prior art and production line.
In order to solve the problems of the technologies described above, the utility model adopts following technical scheme:
A kind of automatic processing system of loose stock dyeing, comprise the dried opener, pancake making machine, dyeing machine, Water Extraction Machinery, wet opener, dryer and the automatic packing machine that are connected successively, set up a pre-opener between described Water Extraction Machinery and the wet opener, described pre-opener comprises a rotating disk, described disk is installed on the crane, and the top of disk is provided with a rotary card stripper.Preferably, described card stripper is installed in the top of a material storing box, and the charging aperture at material storing box top is relative with card stripper, and the discharging opening of material storing box bottom is connected with described wet opener.
Preferably, be provided with the sarong that holds bulk fibre in the described dyeing machine, also set up a top cake machine between described dyeing machine and the Water Extraction Machinery, described top cake machine comprises a support, be provided with a toroidal cavity that can hold sarong in the support, be provided with the sarong clamping device in the support, the bottom of cavity is provided with push rod, and described push rod is connected with hydraulic cylinder.
Further, described sarong clamping device comprises many connecting levers, and the middle part of connecting lever is hinged on the support, and an end of connecting lever is provided with the grab that can block the sarong bottom, and the other end is connected with oil cylinder.
Further, described pancake making machine comprises the mechanical pin that can move up and down, and the below of mechanical pin is provided with the rotating disk that can place described sarong.
Further, be provided with one in the described sarong and have the pallet that lifts chain, the bottom of pallet and sarong removably connects.
Preferably, the porch of described dried opener is provided with the hydraulic pressure tipping bucket.
Preferably, described dryer adopts rotary screen drier.
Further, described rotary screen drier is 9 rotary screen driers.
Advantage of the present utility model is:
1, is domestic article one loose stock dyeing automatic production line, can be fit to the dyeing of various fibers, improve the automated production degree, can shorten the whole dyeing processing cycle, enhance productivity, reduce work production intensity, particularly security and improve greatly.
2, adopted dried opener in the system, before dyeing, bulk fibre has been carried out shredding, can guarantee even dyeing, avoided the look flower occurring after the dyeing.
3, adopt pancake making machine, the bulk fibre after the shredding can have been adorned cage automatically, replaced the mode that traditional artificial pin is stepped on the dress cage, greatly reduced labour intensity.And in the sarong of the dyeing machine of bulk fibre directly can being packed into, whole sarong can be lifted in the dyeing machine then and dye, improve production efficiency.
4, adopted top cake machine, the bulk fibre cake after the dyeing can have been taken off automatically cage and handle.In traditional technology, impact because of pump power after the loose stock dyeing, the fiber cake is difficult to deviate from from sarong, often needs the human club to knock sarong, and the fiber cake is come off because of gravity, and so both wastes of manpower are dangerous again, also can damage sarong.Therefore the utility model adopts top cake machine, has improved security greatly and has reduced labour intensity.
5, before wet opener, be provided with pre-opener, the fiber cake after the dehydration can be torn into fritter, replaced the work that manually to tear in the traditional handicraft, improved efficient.Carry out flexible shredding, meticulous shredding by wet opener then, help the oven dry of fiber, prevented the generation of wet piece.Moisture regain is more prone to control, has further improved follow-up spinning performance.
6, with eight traditional garden net dryers, be modified into nine garden web frames, realize the device structure improvement.Drying efficiency is higher, uses digital auto temperature controlled system, the Supervised Control drying effect.
7, adopt system of the present utility model to make whole dyeing process be more prone to On-line Control, reduced recruitment, alleviated labour intensity, improved labor productivity; Owing to reduced human factor, quality is greatly improved, and has reduced the generation of quality problems such as look flower, colour cast, has improved the stability of COLOR FASTNESS.
Description of drawings
Below in conjunction with accompanying drawing the utility model is described in further detail.
Fig. 1 is the composition frame chart of the automatic processing system of the utility model loose stock dyeing.
Fig. 2 is the schematic diagram of pancake making machine in the utility model.
Fig. 3 is the schematic diagram of the automatic processing system of a kind of loose stock dyeing of the utility model.
Fig. 4 is the structural representation of sarong.
Fig. 5 is the schematic diagram of cake machine in top in the utility model.
Fig. 6 is the schematic diagram of pre-opener in the utility model.
The specific embodiment
As Fig. 1, shown in Figure 3, the automatic processing system of the utility model loose stock dyeing comprises dried opener 1, pancake making machine 2, dyeing machine 3, top cake machine 4, Water Extraction Machinery 5, pre-opener 6, wet opener 7, dryer 8 and the automatic packing machine 9 that is connected successively, and these equipment constitute a production line.
As shown in Figure 2, wherein pancake making machine 2 comprises the mechanical pin 21 that can move up and down, and the below of mechanical pin 21 is provided with rotary rotating disk 22, can place a sarong 31 on the rotating disk 22.
Sarong 31 can hold bulk fibre, and can integral body puts into dyeing machine 3 and dye.As shown in Figure 4, be provided with a pallet 32 in the sarong 31, pallet 32 removably connects with the bottom of sarong.Be connected with the lifting chain on the pallet 32, so that lifting.The bottom of sarong is provided with flange 33.
As shown in Figure 5, top cake machine 4 comprises a support 41, is provided with a toroidal cavity that can hold sarong 31 in the support 41, is provided with the sarong clamping device in the support 41, and the bottom of cavity is provided with push rod 42, and described push rod 42 is connected with hydraulic cylinder.Described sarong clamping device comprises many connecting levers 44, and the middle part of connecting lever 44 is hinged on the support 41 by a bearing pin 45, and an end of connecting lever 44 is provided with grab 43, and grab 43 can block the flange 33 of sarong bottom; The other end of connecting lever 44 is connected with the piston rod of oil cylinder 46.When the piston rod of oil cylinder 46 stretches out, drive connecting lever 44 and inwardly rotate, thereby sarong 31 is clamped; When the piston rod of oil cylinder 46 shrinks, drive connecting lever 44 and outwards rotate, thereby sarong 31 is discharged.When the sarong clamping device clamped sarong 31, push rod 42 moved upward under the drive of hydraulic cylinder, pallet can be ejected together with top fiber cake.
As shown in Figure 6, pre-opener 6 comprises a rotary disk 62, and disk 62 is installed on the crane 63, and the next door of crane 63 is provided with a material storing box 64, a rotary card stripper 61 is installed at the top of material storing box 64, and card stripper 61 is positioned at the top of disk 62.The charging aperture 65 at material storing box top is relative with card stripper 61, and the discharging opening 66 of material storing box bottom is connected with wet opener import.
Below in conjunction with accompanying drawing 2-6, introduce the course of work of the automatic processing system of a kind of loose stock dyeing of the utility model.
Step 1, dried shredding.The porch of dried opener is provided with hydraulic pressure tipping bucket 11 (as shown in Figure 3).The cotton that the operative employee at first will need to adorn cage is weighed and opens the hydraulic pressure tipping bucket 11 of putting into dried opener behind the bag, after the upset of hydraulic pressure tipping bucket cotton is put on the conveyer belt automatically.Start dried opener, the cotton of putting on the belt can be fed forward automatically, is provided with pin curtain, card stripper, clearer etc. in the dried opener, can carry out shredding to cotton equably automatically.
Step 2, buy cake.The dyeing machine sarong is hung on the rotating disk of pancake making machine with driving, simultaneously a stainless steel pallet is hung in the sarong on the pancake making machine.The startup pancake making machine, rotating disk drives the sarong slow rotation, and the cotton of being held successfully by dried opener can feed in the sarong automatically uniformly, and mechanical pin also begins to jam on, and fluffy cotton fiber compacting in sarong, is formed cottonseed cake.
Step 3, dyeing.The sarong integral body of pancake making machine being accomplished fluently with driving hangs in the dyeing machine.Under the control of Dye-vat Control System, the fiber of cottonseed cake shape in the sarong is dyeed.
Step 4, top cake.After dyeing is finished, sarong is hung out and puts into top cake machine.The sarong clamping device is fixed sarong earlier, and four push rods 42 of four oil cylinders drives of top cake motor spindle eject the cottonseed cake in the sarong come from the bottom of sarong.
Step 5, dehydration.The cottonseed cake that top cake machine is ejected with driving hangs in the Water Extraction Machinery and dewaters.
Step 6, pre-shredding.Cottonseed cake 10 after the Water Extraction Machinery dehydration is hung on the disk 62 of pre-opener by driving, starts pre-opener, and cottonseed cake 10 rotates with disk 62, and while crane 63 also drives cottonseed cake 10 and rises slowly.Card stripper 61 touches with the side edge of cottonseed cake 10 in rotating process, and cotton fiber is little by little stripped down from cottonseed cake 10, and the cotton fiber that strips down enters in the material storing box 64 from charging aperture 65.
Step 7, wet shredding.Drop on the conveyer belt of wet opener through the cotton fiber of pre-shredding discharging opening 66, start wet opener, to the cotton shredding of wetting from the material storing box bottom.Wet cottonseed cake after the dehydration carries out shredding by wet opener more earlier through after the pre-shredding, just can reach more uniform shredding effect.
Step 8, oven dry.Cotton fiber is transported in the rotary screen drier and dries after the wet shredding.In the moisture regain data input control computer that needs after cotton moisture regain before the oven dry and the oven dry to reach, rotary screen drier can be automatically according to the data of input to advancing quantity of steam, hydrofuge amount, the speed of a motor vehicle, advancing cotton amount etc. and control effectively.Because of the cotton fiber pre-shredding of process and wet shredding before oven dry, reached meticulous shredding effect, in drying course, do not need to carry out again shredding, so can adopt the dryer of 9 continuous cylinders.
Step 9, packing automatically.Being transported to baling press through the cotton fiber after the oven dry packs.
Above-mentioned dried opener, dyeing machine, Water Extraction Machinery, wet opener and automatic packing machine all can adopt existing device in the prior art, such as the relevant device of Zhengzhou Textile Machinery Co., Ltd production, so its structural principle is not described further.
Claims (9)
1. the automatic processing system of a loose stock dyeing, comprise the dried opener (1), pancake making machine (2), dyeing machine (3), Water Extraction Machinery (5), wet opener (7), dryer (8) and the automatic packing machine (9) that are connected successively, it is characterized in that, also be connected with a pre-opener (6) between described Water Extraction Machinery (5) and the wet opener (7), described pre-opener (6) comprises a rotating disk (62), described disk (62) is installed on the crane (63), and the top of disk (62) is provided with a rotary card stripper (61).
2. the automatic processing system of loose stock dyeing according to claim 1, it is characterized in that, described card stripper (61) is installed in the top of a material storing box (64), the charging aperture at material storing box top (65) is relative with card stripper (61), and the discharging opening (66) of material storing box bottom is connected with described wet opener (7).
3. the automatic processing system of loose stock dyeing according to claim 1, it is characterized in that, be provided with the sarong (31) that holds bulk fibre in the described dyeing machine (3), also be provided with a top cake machine (4) between described dyeing machine (3) and the Water Extraction Machinery (5), described top cake machine (4) comprises a support (41), be provided with a toroidal cavity that can hold sarong in the support (41), support is provided with the sarong clamping device in (41), the bottom of cavity is provided with push rod (42), and described push rod (42) is connected with hydraulic cylinder.
4. the automatic processing system of loose stock dyeing according to claim 3, it is characterized in that, described sarong clamping device comprises many connecting levers (44), the middle part of connecting lever (44) is hinged on the support (41), one end of connecting lever (44) is provided with the grab (43) that can block the sarong bottom, and the other end is connected with oil cylinder (46).
5. the automatic processing system of loose stock dyeing according to claim 3 is characterized in that, described pancake making machine (2) comprises the mechanical pin (21) that can move up and down, and the below of mechanical pin (21) is provided with the rotating disk (22) that can place described sarong.
6. the automatic processing system of loose stock dyeing according to claim 3 is characterized in that, is provided with one in the described sarong (31) and has the pallet (32) that lifts chain, and pallet (32) removably connects with the bottom of sarong.
7. the automatic processing system of loose stock dyeing according to claim 1 is characterized in that, the porch of described dried opener (1) is provided with hydraulic pressure tipping bucket (11).
8. the automatic processing system of loose stock dyeing according to claim 1 is characterized in that, described dryer (8) adopts rotary screen drier.
9. the automatic processing system of loose stock dyeing according to claim 8 is characterized in that, described rotary screen drier is 9 rotary screen driers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202077996U CN201485669U (en) | 2009-08-13 | 2009-08-13 | Automatic processing system for loose fiber dyeing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202077996U CN201485669U (en) | 2009-08-13 | 2009-08-13 | Automatic processing system for loose fiber dyeing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201485669U true CN201485669U (en) | 2010-05-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202077996U Expired - Lifetime CN201485669U (en) | 2009-08-13 | 2009-08-13 | Automatic processing system for loose fiber dyeing |
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| Country | Link |
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| CN (1) | CN201485669U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111321609A (en) * | 2018-12-13 | 2020-06-23 | 海宁市提姆瑞斯进出口有限公司 | Color-changing belt of tyre warmer |
| WO2022088235A1 (en) * | 2020-10-31 | 2022-05-05 | 山东高棉智能纤染科技有限公司 | Loose fiber dyeing process and matching dyeing processing system |
| CN115404618A (en) * | 2022-09-29 | 2022-11-29 | 安徽富春色纺有限公司 | Cotton cake dyeing combined feeding process |
-
2009
- 2009-08-13 CN CN2009202077996U patent/CN201485669U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111321609A (en) * | 2018-12-13 | 2020-06-23 | 海宁市提姆瑞斯进出口有限公司 | Color-changing belt of tyre warmer |
| WO2022088235A1 (en) * | 2020-10-31 | 2022-05-05 | 山东高棉智能纤染科技有限公司 | Loose fiber dyeing process and matching dyeing processing system |
| CN115404618A (en) * | 2022-09-29 | 2022-11-29 | 安徽富春色纺有限公司 | Cotton cake dyeing combined feeding process |
| CN115404618B (en) * | 2022-09-29 | 2023-10-13 | 安徽富春色纺有限公司 | Combined cotton cake dyeing feeding process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100526 Effective date of abandoning: 20090813 |