CN201459366U - Heat shaping device for producing non-woven cotton - Google Patents
Heat shaping device for producing non-woven cotton Download PDFInfo
- Publication number
- CN201459366U CN201459366U CN2009201191759U CN200920119175U CN201459366U CN 201459366 U CN201459366 U CN 201459366U CN 2009201191759 U CN2009201191759 U CN 2009201191759U CN 200920119175 U CN200920119175 U CN 200920119175U CN 201459366 U CN201459366 U CN 201459366U
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Abstract
The utility model relates to a heat shaping device for producing non-woven cotton which comprises a feeding component, a material transporting component, a material discharging component, a heating component, a circulating heat conducting component and a heat preservation component, wherein the heating component comprises a burning heat stove, the circulating heat conducting component comprises a circulation fan, a heat energy transporting pipe and a smoke discharge fan, the heat preservation component comprises a baking oven, the heat energy transporting pipe comprises two heat conducting pipes which are evenly distributed in the baking oven and a heat discharge pipe for connecting the heat conducting pipes and the smoke discharge fan. The heat shaping device has the characteristics of high energy utilization rate and easy control of temperature, and belongs to the technical field of non-woven cloth machines.
Description
Technical field
The utility model relates to the equipment that is used to produce non-woven cotton, relates in particular to a kind of thermal forming device that is used to produce non-woven cotton, belongs to the non-weaving cloth field of mechanical technique.
Background technology
Non-woven technology does not need through traditional spinning, woven or knitting technical process, but with the textile fabric raw material through bonding, fusion or other chemistry, mechanical means processing, this technology is used for industrial production since the forties in 20th century,, the scope of application low owing to output height, cost is wide to be developed rapidly.
It is the thermoforming technology of medium that present domestic production non-woven cotton mainly adopts with the conduction oil, but this kind equipment is generally comparatively backward, especially keep very undesirable on this point in temperature, cause in the production process rate of energy not high, wasting phenomenon is comparatively serious, and because relatively poor to the temperature controlling dynamics, the stability of product quality is not high yet.
The utility model content
The purpose of this utility model provides a kind of thermal forming device that is used to produce non-woven cotton, and it has the characteristics of energy utilization rate height, easy temperature control system.
Above-mentioned technical purpose of the present utility model is achieved by the following technical programs: a kind of thermal forming device that is used to produce non-woven cotton, comprise feeding assembly, mass transport assembly, discharging assembly, heating component, circulating heat conduction assembly and heat insulation module, described heating component comprises the hot stove of combustion, the circulating heat conduction assembly comprises circulating fan, thermal energy transfer duct and smoke exhaust fan, described heat insulation module comprises baking oven, and described thermal energy transfer duct comprises two heat pipes and a heat extraction pipe that is used to be connected described heat pipe and described smoke exhaust fan that are evenly distributed in the described baking oven.
The enforcement of the utility model technique scheme makes dissipation of heat energy be effectively controlled, and makes that serious this problem of energy dissipation is solved in the background technology.This use is novel to be heat-conducting medium with the atmosphere, compared with being that this technical scheme of medium has the fast advantage of heat conduction toggle speed with the conduction oil in the background technology, because use the words of conduction oil heat conduction, must raise the temperature of conduction oil earlier, this not only can spend a lot of times and cause heating starting speed slow, but also can increase heat energy output extraly, the waste energy.With the atmosphere is that heat-conducting medium has the fast advantage of heat conduction toggle speed, also has the effect of easy control of temperature simultaneously, and like this, the quality of the product of producing also can effectively be improved.
As preferably, it also comprises the thermal-arrest assembly, described thermal-arrest assembly comprises and is positioned at above the baking oven and has the cover plate of a plurality of apertures with heat-collecting box, thermal-arrest passage, hot gas deflector, heat-collecting box hot gas inlet, hot gas distributing damper and the surface of described baking oven seamless link, heat-collecting box is connected by described thermal-arrest passage and described circulating fan, the hot gas distributing damper is the circular arc sheet corrosion resistant plate, be arranged in described thermal-arrest passage and face toward described heat-collecting box hot gas inlet, the hot gas distributing damper has a plurality of and all is arranged in heat-collecting box.
The enforcement of described this technical scheme of thermal-arrest assembly makes the utilization rate of heat energy be further improved.Can flow into described thermal-arrest passage from firing a hot gas part that takes place in the hot stove, hot gas in the thermal-arrest passage can enter heat-collecting box by heat-collecting box hot gas inlet under the effect of hot gas deflector, the hot gas that enters heat-collecting box can arrive the every nook and cranny of heat-collecting box under the effect of hot gas distributing damper, last hot gas is blown from a plurality of apertures of cover plate, acts on textile fiber material.Reach the effect of auxiliary heating, improved the utilization rate of heat energy, also made the easier maintenance of temperature in the baking oven.
As preferably, the hot stove of described combustion comprises the filtrating smoke dust chamber, described heat pipe is positioned at the part of baking oven to be formed by three sections stainless-steel pipes, and described two heat pipes are joined together to form " mountain " font, and described heat pipe is communicated with the hot stove of described combustion by the filtrating smoke dust chamber.
Heat pipe is lined up " mountain " font, and is distributed in the described baking oven, and such mode makes hot gas pass through in heat pipe to flow effectively, heat is delivered to each and every one corner of baking oven.This arrangement mode of heat pipe makes that the distribution of heat in baking oven is comparatively even, like this textile fiber material be heated also evenly, the product quality of production is also higher naturally.
As preferably, described discharging assembly is two cylinders up and down, and described mass transport assembly is a conveyer belt.
By the conveyer belt convey materials is a kind of tradition and effectively load mode.Up and down the setting of two cylinders not only can be played the purpose that the non-woven cotton with thermoforming transports out herein, also has the effect that non-woven cotton is rolling.The non-woven cotton of thermoforming is under the rolling effect of two cylinders up and down, and its quality stability promotes to some extent.
As preferably, described heat insulation module also comprises heat-insulation layer, and described heat-insulation layer is installed in the outermost layer of described baking oven.
As preferably, described thermal-arrest assembly also comprises heat-insulation layer, and described heat-insulation layer is installed in the outermost layer of described heat-collecting box.
The utility model heat preservation effect that is arranged so that of heat-insulation layer further promotes.
In sum, the utlity model has following beneficial effect:
1, be that heat-conducting medium has the fast advantage of heat conduction toggle speed with the atmosphere, also have the effect of easy control of temperature simultaneously, the quality of product is also effectively improved easily;
2, this use thermal energy carrier pipe comprises that two heat pipes that are evenly distributed in the described baking oven make dissipation of heat energy be effectively controlled with an enforcement that is used to be connected this technical scheme of heat extraction pipe of described heat pipe and described smoke exhaust fan, makes that serious this problem of energy dissipation is solved in the background technology;
3, this uses the enforcement of novel described this technical scheme of thermal-arrest assembly, makes the utilization rate of heat energy be further improved;
4, this arrangement mode that uses novel heat pipe to line up " mountain " font makes that the distribution of heat energy is more even effectively.
Description of drawings
Fig. 1 is a perspective view of the present utility model;
Fig. 2 is a schematic side view of the present utility model;
Fig. 3 is the schematic diagram of looking closely of the present utility model;
Fig. 4 is a heat pipe layout of the present utility model.
Among the figure, the 1st, fire hot stove, the 2nd, circulating fan, the 3rd, smoke exhaust fan, the 4th, baking oven, the 5th, heat pipe, the 6th, heat extraction pipe, the 7th, heat-collecting box, the 8th, thermal-arrest passage, the 9th, hot gas deflector, the 10th, heat-collecting box hot gas inlet, the 11st, hot gas distributing damper, the 12nd, cover plate, the 13rd, last cylinder, the 14th, bottom roll, the 15th, filtrating smoke dust chamber, the 16th, conveyer belt, the 17th, heat-insulation layer.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described in further detail.
This specific embodiment only is to explanation of the present utility model; it is not to restriction of the present utility model; those skilled in the art can make the modification that does not have creative contribution to present embodiment as required after reading this specification, but as long as all are subjected to the protection of Patent Law in claim scope of the present utility model.
As shown in Figures 1 to 4, a kind of thermal forming device that is used to produce non-woven cotton comprises feeding assembly, mass transport assembly, discharging assembly, heating component, thermal-arrest assembly, circulating heat conduction assembly and heat insulation module. the discharging assembly comprises cylinder 13 and bottom roll 14; The mass transport assembly comprises conveyer belt; Heating component comprises the hot stove 1 of combustion; The circulating heat conduction assembly comprises circulating fan 2, thermal energy transfer duct and smoke exhaust fan 3; The mass transport assembly comprises conveyer belt 16; Thermal energy transfer duct comprises that two heat pipes 5 that are evenly distributed in the baking oven 4 all have heat-insulation layer 17 with heat extraction pipe 6. heat insulation modules and a thermal-arrest assembly that is used to be connected heat pipe 5 and smoke exhaust fan 3, and heat insulation module comprises baking oven 4 and is installed on baking oven 4 outermost heat-insulation layers 17; The thermal-arrest assembly comprises and is positioned at above the baking oven 4 and is installed on heat-collecting box 7 outermost heat-insulation layers 17. in addition with cover plate 12 that heat-collecting box 7, thermal-arrest passage 8, hot gas deflector 9, heat-collecting box hot gas inlet 10, hot gas distributing damper 11, the surface of described baking oven seamless link has a plurality of apertures
Mass transport assembly of the present utility model, thermal-arrest assembly, circulating heat conduction assembly and heat insulation module organically are combined together to form an integral body.Feeding assembly is positioned at an end of this integral body; The discharging assembly is positioned at this whole other end.Cover plate 12 is divided into two parts up and down with this integral body, and top is divided into heat-collecting box 7, and the bottom is divided into baking oven 4.Conveyer belt 16 is arranged in baking oven 4, because it self surrounds an annular, thereby can carry textile fiber material by rotating.Heat pipe 5 major parts are arranged in baking oven 4, and are to be positioned at the annular that conveyer belt 16 surrounds, and are used for conducting heat to the textile fiber material on the conveyer belt 16; Heat pipe 5 fractions are positioned at outside the baking oven 4, mainly work to connect the hot stove of combustion.To be hot gas enter unique inlet of heat-collecting box 7 from thermal-arrest passage 8 to heat-collecting box hot gas inlet 10, and the outlet of hot gas is exactly a plurality of apertures on the cover plate 12.Hot gas deflector 9 is the circular arc sheet corrosion resistant plate, is arranged in described thermal-arrest passage and enters the mouth 10 facing to described heat-collecting box hot gas.Hot gas distributing damper 11 has a plurality of, and all is arranged in heat-collecting box 7, is used for making it to be uniformly dispersed in heat-collecting box 7 to the hot gas guiding of coming in from heat-collecting box hot gas inlet 10.Heat-insulation layer 17 is installed in the outermost layer of heat-collecting box 7 and baking oven 4.Heat pipe 5 has two, and wherein heat pipe 5 part of being arranged in baking oven 4 is formed by connecting by three sections stainless-steel pipes, and the part that another heat pipe 5 is arranged in baking oven 4 is formed by connecting by four sections stainless-steel pipes.By the heat pipe 5 that three sections stainless-steel pipes are formed by connecting, these three sections form the S type.By the heat pipe 5 that four sections stainless-steel pipes are formed by connecting, wherein three sections form anti-S type, and the 4th section is a straight pipeline.Heat pipe 5 is arranged in the formation S type of baking oven 4 and the part of anti-S type, and their heat outlet is connected on the heat extraction pipe 6 side by side.The part that heat pipe 5 forms the S type is connected with the right angle angle with the straight pipeline part of heat pipe 5.Like this, S bend pipe road part, anti-S bend pipe road part and straight pipeline partly are joined together to form " mountain " font.Heat pipe 5 is positioned at the outer part of baking oven 4, has two sections, all forms a U type, and all be positioned at again thermal-arrest passage 8 below.The end that each bar heat pipe 5 is arranged in the part outside the baking oven 4 is connected with the part that is positioned at baking oven 4 accordingly, and the other end is connected with the hot stove 1 of combustion by filtrating smoke dust chamber 15.
Fire hot stove 1, heat pipe 5, baking oven 4, heat extraction pipe 6 and smoke exhaust fan 3 and formed a main heating system; Heat-collecting box 7, circulating fan 2, thermal-arrest passage 8, hot gas deflector 9, heat-collecting box hot gas inlet 10, hot gas distributing damper 11 and cover plate 12 have been formed an auxiliary heat supplying system.Heat pipe 5 one ends are connected by the hot stove 1 of filtrating smoke dust chamber 15 and combustion, and the other end is connected by heat extraction pipe 6 and smoke exhaust fan 3.Thermal-arrest passage 8 one ends and heat-collecting box hot gas inlet 10 are connected, and the other end is connected by the hot stove 1 of circulating fan and combustion.
Textile fiber material after the combing of process carding machine is transferred through feeding assembly is with 16 to be delivered to baking oven 4 inside, adds coal combustion by giving the hot stove 1 of combustion, keeps baking oven 4 temperature inside about 120 °.Textile fiber material is under the effect of the temperature about 120 °, and chemical form and structure slowly change, until bonding together, after conveyer belt 16 is transported to cylinder 13 and bottom roll 14 places, under the effect of these two cylinders, final molding, and be output.Temperature in the baking oven is the deciding factor of decision product quality quality, and therefore how controlling temperature is the key point how the utility model is operated.When temperature one among a small circle in when fluctuation, can only regulate temperature by the auxiliary heat supplying system.
We can measure temperature by put a thermocouple in baking oven 4, when temperature is higher than 125 °, need only the rotating speed of circulating fan 2 and smoke exhaust fan 3 is transferred slowly, when temperature is lower than 115 °, need only and transfer the rotating speed of circulating fan 2 and smoke exhaust fan 3 fast. generally speaking, the intensity of a fire of firing in the hot stove is strict control, nor be to come the temperature adjustment degree by the size of the intensity of a fire, because the temperature adjustment degree is very difficult in this way, tend to occur hypercorrect phenomenon. we also can be in baking oven 4 sensor installation, the variation of temperature signal is converted into to the variation of data signal and signal is defeated by host computer, and host computer judges the rotating speed of Control Circulation blower fan 2 and smoke exhaust fan 3.
Claims (6)
1. thermal forming device that is used to produce non-woven cotton, comprise feeding assembly, mass transport assembly, discharging assembly, heating component, circulating heat conduction assembly and heat insulation module, described heating component comprises the hot stove of combustion, the circulating heat conduction assembly comprises circulating fan, thermal energy transfer duct and smoke exhaust fan, described heat insulation module comprises baking oven, fire hot stove and circulating fan and connect, it is characterized in that: described thermal energy transfer duct comprises two heat pipes and a heat extraction pipe that is used to be connected described heat pipe and described smoke exhaust fan that are evenly distributed in the described baking oven.
2. a kind of thermal forming device that is used to produce non-woven cotton according to claim 1, it is characterized in that: it also comprises the thermal-arrest assembly, described thermal-arrest assembly comprise be positioned at above the baking oven and with the heat-collecting box of described baking oven seamless link, the thermal-arrest passage, the hot gas deflector, heat-collecting box hot gas inlet, hot gas distributing damper and surface have the cover plate of a plurality of apertures, heat-collecting box is connected by described thermal-arrest passage and described circulating fan, the hot gas distributing damper is the circular arc sheet corrosion resistant plate, be arranged in described thermal-arrest passage and face toward described heat-collecting box hot gas inlet, the hot gas distributing damper has a plurality of and all is arranged in heat-collecting box.
3. a kind of thermal forming device that is used to produce non-woven cotton according to claim 1 and 2, it is characterized in that: the hot stove of described combustion comprises the filtrating smoke dust chamber, described heat pipe is positioned at the part of baking oven and forms by three sections stainless-steel pipes, described two heat pipes are joined together to form " mountain " font, and described heat pipe is communicated with the hot stove of described combustion by the filtrating smoke dust chamber.
4. a kind of thermal forming device that is used to produce non-woven cotton according to claim 1 and 2 is characterized in that: described discharging assembly is two cylinders up and down, and the mass transport assembly is a conveyer belt.
5. a kind of thermal forming device that is used to produce non-woven cotton according to claim 2, it is characterized in that: described heat insulation module also comprises heat-insulation layer, described heat-insulation layer is installed in the outermost layer of described baking oven.
6. a kind of thermal forming device that is used to produce non-woven cotton according to claim 2 is characterized in that: described thermal-arrest assembly also comprises heat-insulation layer, and described heat-insulation layer is installed in the outermost layer of described heat-collecting box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201191759U CN201459366U (en) | 2009-05-01 | 2009-05-01 | Heat shaping device for producing non-woven cotton |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201191759U CN201459366U (en) | 2009-05-01 | 2009-05-01 | Heat shaping device for producing non-woven cotton |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201459366U true CN201459366U (en) | 2010-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201191759U Expired - Lifetime CN201459366U (en) | 2009-05-01 | 2009-05-01 | Heat shaping device for producing non-woven cotton |
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| Country | Link |
|---|---|
| CN (1) | CN201459366U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101824707B (en) * | 2009-05-09 | 2011-08-03 | 朱小明 | Thermal forming device for producing non-woven cotton |
| CN102384639A (en) * | 2011-11-02 | 2012-03-21 | 常熟市伟成非织造成套设备有限公司 | Hot air drying box |
| CN102560946A (en) * | 2011-12-28 | 2012-07-11 | 王征 | Thermoforming equipment for producing non-woven hard cotton |
| CN106012301A (en) * | 2016-07-28 | 2016-10-12 | 常熟市飞龙无纺机械有限公司 | Hot air non-woven setting machine with paired held net curtain automatic correction function |
| CN106012300A (en) * | 2016-07-28 | 2016-10-12 | 常熟市飞龙无纺机械有限公司 | Hot-blast air non-woven fabric setting machine with width-adjustable hot-blast air chamber hot-blast air openings |
| CN106012299A (en) * | 2016-07-28 | 2016-10-12 | 常熟市飞龙无纺机械有限公司 | Hot air non-woven fabric setting machine capable of preventing upper net clamping curtain from drooping |
| CN106087248A (en) * | 2016-07-28 | 2016-11-09 | 常熟市飞龙无纺机械有限公司 | Hot-wind nonwoven cloth forming machine |
| CN112111858A (en) * | 2020-09-24 | 2020-12-22 | 中原工学院 | Energy-saving micro-nano melt-blowing production equipment and working principle thereof |
-
2009
- 2009-05-01 CN CN2009201191759U patent/CN201459366U/en not_active Expired - Lifetime
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101824707B (en) * | 2009-05-09 | 2011-08-03 | 朱小明 | Thermal forming device for producing non-woven cotton |
| CN102384639A (en) * | 2011-11-02 | 2012-03-21 | 常熟市伟成非织造成套设备有限公司 | Hot air drying box |
| CN102560946A (en) * | 2011-12-28 | 2012-07-11 | 王征 | Thermoforming equipment for producing non-woven hard cotton |
| CN102560946B (en) * | 2011-12-28 | 2015-03-25 | 东莞市凯成无纺设备有限公司 | Thermoforming equipment for producing non-woven hard cotton |
| CN106012301A (en) * | 2016-07-28 | 2016-10-12 | 常熟市飞龙无纺机械有限公司 | Hot air non-woven setting machine with paired held net curtain automatic correction function |
| CN106012300A (en) * | 2016-07-28 | 2016-10-12 | 常熟市飞龙无纺机械有限公司 | Hot-blast air non-woven fabric setting machine with width-adjustable hot-blast air chamber hot-blast air openings |
| CN106012299A (en) * | 2016-07-28 | 2016-10-12 | 常熟市飞龙无纺机械有限公司 | Hot air non-woven fabric setting machine capable of preventing upper net clamping curtain from drooping |
| CN106087248A (en) * | 2016-07-28 | 2016-11-09 | 常熟市飞龙无纺机械有限公司 | Hot-wind nonwoven cloth forming machine |
| CN106012301B (en) * | 2016-07-28 | 2018-01-26 | 常熟市飞龙无纺机械有限公司 | With the hot-wind nonwoven cloth forming machine to holding lace curtaining automatic deviation rectifying function under the arm |
| CN106012299B (en) * | 2016-07-28 | 2018-01-26 | 常熟市飞龙无纺机械有限公司 | It can prevent from holding the sagging hot-wind nonwoven cloth forming machine of lace curtaining under the arm |
| CN106087248B (en) * | 2016-07-28 | 2018-02-16 | 常熟市飞龙无纺机械有限公司 | Hot-wind nonwoven cloth forming machine |
| CN106012300B (en) * | 2016-07-28 | 2018-02-16 | 常熟市飞龙无纺机械有限公司 | The broad-adjustable hot-wind nonwoven cloth forming machine in hot bellows hot blast air port |
| CN112111858A (en) * | 2020-09-24 | 2020-12-22 | 中原工学院 | Energy-saving micro-nano melt-blowing production equipment and working principle thereof |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100512 Effective date of abandoning: 20090501 |