CN201446624U - Sectional type ceramic continuous wet ball grinder - Google Patents
Sectional type ceramic continuous wet ball grinder Download PDFInfo
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- CN201446624U CN201446624U CN200920064172XU CN200920064172U CN201446624U CN 201446624 U CN201446624 U CN 201446624U CN 200920064172X U CN200920064172X U CN 200920064172XU CN 200920064172 U CN200920064172 U CN 200920064172U CN 201446624 U CN201446624 U CN 201446624U
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Abstract
A sectional type ceramic continuous wet ball grinder is formed by fittingly serially connecting a plurality of groups of driving devices with working chambers. Each working chamber is supported by two rolling bearings and fixed on a reinforced concrete foundation via a bearing base, an input end of each working chamber is equipped with a feeding device, a grinding body and a wear-resistant lining are arranged inside each working chamber, an output end of each working chamber is equipped with a discharge device, and operation speed of each working chamber is regulated via an electrical cabinet in a frequency conversion form. The sectional type ceramic continuously wet ball grinder utilizes the technical scheme that the sectional type ceramic continuous wet ball grinder is integrally formed by serially connecting the groups of driving devices with the working chambers, each working chamber is fixed on the respective driving device via the bearing base, the input end of each working chamber is equipped with a material input control device, the grinding body and the wear-resistant lining are arranged inside the chamber, and the output end of each working chamber is equipped with the discharge device, overcomes shortages that the existing ceramic ball grinder is complicated and huge in structure, low in production efficiency, unstable in product quality, poor in adjustability, unsuitable in power matching and the like, and is suitable for continuous production of various ceramic raw materials.
Description
Technical field
The utility model relates to a kind of pottery ball mill, especially a kind of sectional type wet process continuous ball mill used for ceramics.
Background technology
The attrition process equipment of existing ceramic raw material divides intermittent ball mill and continous way ball mill.The major defect of intermittent ball mill is that the device systems floor space is bigger, uses manually batching, and labor intensity of operating personnel is big, and the ball milling cycle is long, grinds the energy consumption height, and feed particles grating and operating environment are poor, and production efficiency is low, unstable product quality.And existing continous way ball mill must adopt two powerful main motors to start simultaneously, impacts big especially to electrical network; Though whole working chamber has been divided into two or three workspaces, the running speed of whole working chamber can only be a fixing speed, causes grinding efficiency lower, and the abrasive body loss is big; Working chamber is because of being divided into two or three workspaces, thereby axial dimension is big, causes the bearing load of two end supports big, must consider that if the bearing of its working chamber adopts roller bearings large size bearing supports, and causes the price of complete machine costliness; In addition, the working chamber structural requirement high power motor power of multi-work space and big capacity electrical network coupling, equipment has high input, and structure is numerous and jumbled, defectives such as operation, maintenance difficult and shortening in service life.
Summary of the invention
At above-mentioned situation, the purpose of this utility model be to provide a kind of independently working of can dividing into groups again can the automatic continuous feed of array, material controlling, grinding and discharging and simple in structure, floor space is little, there is not the requirement of special power and electrical network coupling, non-environmental-pollution also is convenient to operate, the sectional type wet process continuous ball mill used for ceramics of maintenance and penetration and promotion.
To achieve these goals, a kind of sectional type wet process continuous ball mill used for ceramics, it is composed in series by array drive unit and each working chamber coupling, each working chamber is fixed on the reinforced concrete foundation by two roller bearings and by bearing block, the input of described working chamber is established feed arrangement, establish abrasive body and wear-resistant liner in its chamber, the output of described working chamber sets out materials device, and the running speed of described working chamber realizes variable frequency adjustment through electrical control cubicles.
For implementation structure optimization, its further step is:
Drive unit is more than two groups, and the working chamber of every group of drive unit driving is the chamber that works alone.
Abrasive body size proportioning in the working chamber is adjustable.
Select rubber liner for use in wear-resistant liner.
Wear-resistant liner is selected high aluminum liner for use.
Wear-resistant liner is selected stone matter liner for use.
Drawing mechanism mainly contains a filter chamber, and this filter chamber is formed by supporting barrier film and rubber pressing plate, is provided with in week in the axial line of this filter chamber and filters the grate plate, filters the grate plate and is provided with at interval rubber press strip uniformly.
Working chamber is provided with manhole.
The utility model is because employing composes in series one by array drive unit and each working chamber coupling, the input of its working chamber is established feed arrangement, establish abrasive body and wear-resistant liner in the chamber, the output of working chamber sets out materials device, the running speed of working chamber realizes the technical scheme of variable frequency adjustment through electrical control cubicles, overcome existing pottery and can not carry out power coupling and property regulation according to the characteristic of material with continuous ball mill, and structure is huge, complicated, production efficiency is low, unstable product quality, energy consumption is bigger, and controllability difference and unit power mated high defective.
The beneficial effect that the utility model is produced compared to existing technology:
(I) compose in series one by array drive unit and each working chamber coupling, and each working chamber all drives it by drive unit and rotate, the rotating speed of each working chamber can be set, regulate according to physical characteristic and abrasive body, the liner material of grinding charge material;
(II) working chamber of multicomponent machine independently working, can give full play to the independently matching ratio of operating rate and different abrasive bodies and different structure liner of each working chamber, thereby, it can satisfy the needs of different output and different grain size requirement, guarantee that grinding effect reaches best, compare with the continous way ball mill with isometric existing pottery, its output has improved 15%, the grinding efficiency height;
(III) the utility model is owing to adopted the dynamo-electric control of multicomponent variable frequency adjustment, and split plant operation is flexible, has guaranteed carrying out synchronously of Grinding Quality and efficient;
(IV) compare with the continous way ball mill with traditional pottery, traditional pottery with the continous way ball mill owing to must adopt two powerful main motors also must start simultaneously, impact big especially to electrical network, and each working chamber of the utility model only needs a motor, therefore greatly reduce the capacity of electrical network and to the impact of electrical network, equipment drops into kind to be reduced;
(V) many group drive units are connected in series with each working chamber coupling, have saved charging and discharging time fully, have improved production efficiency; Power consumption descends about 30% than traditional batch formula ball mill, descend about 10% than traditional continous way ball mill;
(VI) many group drive units are connected in series with each working chamber coupling, compact integral structure, and floor space is little, and staffing is few, the automaticity height, long service life, the product ultimate cost obviously reduces.
The utility model is suitable for the usefulness of the continuous production of wet method of various ceramic raw materials.
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Description of drawings.
Fig. 1 is the structural front view of three groups of working chambers of the utility model.
Fig. 2 is the structural front view of two groups of working chambers of the utility model.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is the vertical view of Fig. 2.
Fig. 5 is for showing the cutaway view of working chamber inside.
Fig. 6 is the production process and the operation principle schematic diagram of two groups of working chambers of the utility model.
Fig. 7 is the A-A cutaway view of Fig. 5.
Among the figure: 1, drive unit, 2, working chamber, 21, feed arrangement, 22, abrasive body, 23, wear-resistant liner, 24, drawing mechanism, 241, filter chamber, 242, support barrier film, 243, the rubber pressing plate, 244, filter the grate plate, 245, the rubber press strip, 25, manhole, 3, bearing block, 4, ceramic raw material, 5, movement locus, 6, reinforced concrete foundation, 7, electrical control cubicles.
The specific embodiment
Referring to accompanying drawing, a kind of sectional type wet process continuous ball mill used for ceramics, it is composed in series by drive unit more than two groups 1 and each working chamber 2 coupling. for energy-saving and cost-reducing and convenient, control the work of each working chamber 2 effectively, to satisfy the demand of different output and different grain size requirement, the running speed of working chamber 2 realizes variable frequency adjustment through electrical control cubicles 7, and the working chamber 2 that every group of drive unit 1 driven is made as the chamber that works alone, take the dynamo-electric control of multicomponent variable frequency adjustment, reach Grinding Quality and grinding efficiency is synchronous, realize that best abrasive product and high efficiency high production are synchronous. each working chamber 2 is fixed on the reinforced concrete foundation 6 by two roller bearings and by bearing block 3, the input of working chamber 2 is established feed arrangement 21, output sets out materials device 24, establish abrasive body 22 and wear-resistant liner 23 in its chamber, in order to realize various grinding materials and abrasive body 22, the optimum Match of wear-resistant liner 23, wear-resistant liner 23 selects for use rubber liner or high aluminum liner or stone matter liner to make. and the abrasive body 22 big or small proportionings in the working chamber 2 are adjustable. meet the requirements in order to make product, output in working chamber 2 sets out materials device 24, drawing mechanism 24 mainly contains a filter chamber 241, this filter chamber 241 is formed with rubber pressing plate 243 by supporting barrier film 242, be provided with in week in the axial line of this filter chamber 241 and filter grate plate 244, filtration grate plate 244 is provided with at interval uniform rubber press strip 245. for the ease of safeguarding and timely cleaning work chamber 2 that working chamber 2 is provided with manhole 25.
The course of work of the present utility model is: drive unit 1 turns round by the working chamber 2 that strong belt drives separately, all be equipped with in each working chamber 2 different sizes and shape abrasive body 22 and continuous into and out of ceramic raw material 4 and water, the coupling group of working chamber 2 is several to be required to select according to the characteristics of raw material and the granularity of discharging, more than two groups or two groups.From process of lapping, each working chamber 2 requires the motion state of abrasive body different.The raw meal particle size that at first enters each working chamber 2 is relatively large, and this just requires abrasive body to have enough impact capacities, reduces according to this at the raw meal particle size of each working chamber 2 of back, and then abrasive body mainly is to grind to the effect of material.The running speed by changing each working chamber 2 and the size of wear-resistant liner 23 forms and abrasive body 22 interaction and motion state between abrasive body 22 and the material are changed, thereby it is ultimate attainment that grinding effect is performed to.Ceramic raw material 4 and water are done parabolic motion or are unloaded motion under the compound action of working chamber 2 and abrasive body 22, the movement locus 5 in the visible accompanying drawing of its motion of ceramic raw material 4 in working chamber 2, thus finish the broken of material and grind.The ceramic raw material 4 of certain fineness and water enter through the feed arrangement 21 of first working chamber 2, ceramic raw material 4 is finished ceramic raw material 4 under the collision of the rotation of working chamber 2 and abrasive body 22 and abrasive action corase grind becomes slurry with mixing, the slurry that reaches certain fineness is discharged from the drawing mechanism 24 of first working chamber, 2 outputs with drawing mechanism 24, and the feed arrangement 21 from second working chamber 2 enters in second working chamber 2 again.Same principle makes ceramic raw material 4 abrasive grains degree reach thinner under the acting in conjunction of second working chamber 2 and abrasive body 22, when the slurry that reaches certain fineness is discharged from the filter chamber 241 and the filtration grate plate 244 of second working chamber, 2 outputs through drawing mechanism 21.Can continue to enter into next working chamber 2 during as the more fine-grained slurry of needs, the slurry standard that the rest may be inferred reaches up to product requirement entering into slurry pool through screening at last and storing.More than each working chamber 2 according to the variation of ceramic raw material 4 granularities of being ground, dispose abrasive body 22 and wear-resistant liner 23 in each working chamber 2 neatly, and realize the variable frequency adjustment of working chambers 2 running speeds through electrical control cubicles 7, thereby reach both energy-conservation, quality is good again, has also realized the highest grinding efficiency.
It below only is preferred embodiment of the present utility model, according to above-mentioned design of the present utility model, those skilled in the art also can make various modifications and conversion to this, as, structure conversion and modification that feed arrangement, abrasive body, wear-resistant liner, drawing mechanism and electrical control cubicles etc. combine with working chamber, yet similar this conversion and modification all belong to essence of the present utility model.
Claims (8)
1. sectional type wet process continuous ball mill used for ceramics, it is characterized in that it is composed in series by array drive unit (1) and each working chamber (2) coupling, each working chamber (2) is fixed on the reinforced concrete foundation (6) by two roller bearings and by bearing block (3), the input of described working chamber (2) is established feed arrangement (21), establish abrasive body (22) and wear-resistant liner (23) in its chamber, the output of described working chamber (2) sets out materials device (24), and the running speed of described working chamber (2) realizes variable frequency adjustment through electrical control cubicles (7).
2. sectional type wet process continuous ball mill used for ceramics according to claim 1 is characterized in that drive unit (1) is more than two groups, and the working chamber (2) that every group of drive unit (1) drives is the chamber that works alone.
3. sectional type wet process continuous ball mill used for ceramics according to claim 1 is characterized in that the big or small proportioning of abrasive body (22) in the working chamber (2) is adjustable.
4. sectional type wet process continuous ball mill used for ceramics according to claim 1 is characterized in that wear-resistant liner (23) selects rubber liner for use.
5. sectional type wet process continuous ball mill used for ceramics according to claim 1 is characterized in that wear-resistant liner (23) selects high aluminum liner for use.
6. sectional type wet process continuous ball mill used for ceramics according to claim 1 is characterized in that wear-resistant liner (23) selects stone matter liner for use.
7. sectional type wet process continuous ball mill used for ceramics according to claim 1, it is characterized in that drawing mechanism (24) mainly contains a filter chamber (241), this filter chamber (241) is formed with rubber pressing plate (243) by supporting barrier film (242), be provided with in week in the axial line of this filter chamber (241) and filter grate plate (244), filter grate plate (244) and be provided with at interval rubber press strip (245) uniformly.
8. sectional type wet process continuous ball mill used for ceramics according to claim 1 is characterized in that working chamber (2) is provided with manhole (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920064172XU CN201446624U (en) | 2009-04-22 | 2009-04-22 | Sectional type ceramic continuous wet ball grinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920064172XU CN201446624U (en) | 2009-04-22 | 2009-04-22 | Sectional type ceramic continuous wet ball grinder |
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| Publication Number | Publication Date |
|---|---|
| CN201446624U true CN201446624U (en) | 2010-05-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920064172XU Expired - Fee Related CN201446624U (en) | 2009-04-22 | 2009-04-22 | Sectional type ceramic continuous wet ball grinder |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104353521A (en) * | 2014-08-14 | 2015-02-18 | 佛山市阳光陶瓷有限公司 | Ball-milling process for superfine ceramic powder |
| CN104907138A (en) * | 2015-06-16 | 2015-09-16 | 佛山欧神诺陶瓷股份有限公司 | Low energy consumption ball milling method of construction ceramic raw material |
| CN107638947A (en) * | 2017-11-08 | 2018-01-30 | 铜陵市明诚铸造有限责任公司 | A kind of high-precision abrading-ball based on time-controllable crushes control system |
-
2009
- 2009-04-22 CN CN200920064172XU patent/CN201446624U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104353521A (en) * | 2014-08-14 | 2015-02-18 | 佛山市阳光陶瓷有限公司 | Ball-milling process for superfine ceramic powder |
| CN104907138A (en) * | 2015-06-16 | 2015-09-16 | 佛山欧神诺陶瓷股份有限公司 | Low energy consumption ball milling method of construction ceramic raw material |
| CN104907138B (en) * | 2015-06-16 | 2018-01-02 | 佛山欧神诺陶瓷股份有限公司 | A kind of architectural pottery raw material low energy consumption ball grinding method |
| CN107638947A (en) * | 2017-11-08 | 2018-01-30 | 铜陵市明诚铸造有限责任公司 | A kind of high-precision abrading-ball based on time-controllable crushes control system |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100505 Termination date: 20110422 |