CN201420178Y - Large-tow carbon fiber laminarization device - Google Patents
Large-tow carbon fiber laminarization device Download PDFInfo
- Publication number
- CN201420178Y CN201420178Y CN2009201455634U CN200920145563U CN201420178Y CN 201420178 Y CN201420178 Y CN 201420178Y CN 2009201455634 U CN2009201455634 U CN 2009201455634U CN 200920145563 U CN200920145563 U CN 200920145563U CN 201420178 Y CN201420178 Y CN 201420178Y
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- thin layer
- impregnation
- mortise
- roller
- gumming device
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Abstract
The utility model relates to a large-tow carbon fiber laminarization device, which comprises a laminarization main body device, a creel and a fiber limiting device. The creel is arranged on the left side of the laminarization main body device, the fiber limiting device is arranged on the right side of the laminarization main body device, and a gum dipping device is disposed on the right side of the fiber limiting device. The laminarization main body device comprises tension control devices, an abnormal shape roller assembly, an air flow laminarization assembly, an electric motor and an electronic speed control unit thereof, a plurality of tension control devices are distributed on the laminarization main body device, the abnormal shape roller assembly composed of three abnormal shape rollers is arranged between two tension control devices with left sides adjacent to each other, and the air flow laminarization assembly, the electric motor and the electronic speed control unit thereof are arranged between two tension control devices with right sides adjacent to each other. The large-tow carbon fiber laminarization device has the advantages of scientific and reasonable structural design and capability of drastically improving large-tow carbon fiber laminarization effect and simultaneously reducing damage to large-tow carbon fibers during laminarization process.
Description
Technical field
The utility model relates to a kind of thin layer equipment, and the large-tow carbon fiber thin layer makeup of the thin layerization of the above large-tow carbon fiber of especially a kind of 50K of being mainly used in is put.
Background technology
Like product in the market is mainly by utilizing multiple straight roller to apply the thin layerization that big tension force is realized large-tow carbon fiber on fiber.This class large-tow carbon fiber thin layer makeup is put and is had the following shortcoming:
1) because in the thin layer process, the tension force that this class device applies on fiber is big, and is serious to the damage that fiber causes;
2) since the makeup of this class thin layer to put the mechanism of action single, large-tow carbon fiber thin layer effect is relatively poor.
The utility model content
The purpose of this utility model provides a kind of large-tow carbon fiber thin layer makeup and puts, and it is big to have overcome the tension force that existing product applies on fiber on the market, serious to the damage that fiber causes; Thin layer turns into mechanism single, the shortcoming that the thin layer effect is relatively poor.
The purpose of this utility model is to be achieved through the following technical solutions:
A kind of large-tow carbon fiber thin layer makeup is put, and comprises thin layer agent set, creel and fiber stopping means, and thin layer agent set left side is provided with creel, and the primary structure of described creel is a silk volume fixture; Thin layer agent set right side is provided with the fiber stopping means, and fiber stopping means right side is provided with gumming device; Described thin layer agent set comprises three tenslators, the combination of special-shaped roller, the combination of air-flow thin layer and motor and electronics control speed unit thereof, what described three tenslators disperseed is arranged on the thin layer agent set, be provided with special-shaped roller combination between two tenslators in left side, described special-shaped roller combination is made up of three special-shaped rollers, wherein two special-shaped rollers are horizontally disposed with, and another special-shaped roller is arranged on the middle downside of the special-shaped roller of two levels; Be provided with combination of air-flow thin layer and motor and electronics control thereof speed unit between two tenslators on right side, the combination of described air-flow thin layer is made up of two rollers and flow-controllable air exhauster, two rollers are horizontally disposed with, and downside is provided with the flow-controllable air exhauster in the middle of two rollers.
Described tenslator is made up of driven voller, drive roll and tension detection control system, the driven voller of described polytetrafluoroethylene (PTFE) structure is arranged on the fibre bundle upside, the drive roll of polytetrafluoroethylene (PTFE) structure is arranged on the fibre bundle downside, and the driven voller upside is provided with the tension detection control system; Described tension detection control system is made up of with the adjuster that is connected with driven voller the power sensor, and the power sensor is arranged on the top of adjuster.
Described fiber stopping means is made up of the straight roller of trough of belt, the straight roller of rubber and slack adjuster, the straight roller of trough of belt is arranged on the fibre bundle downside, the straight roller of rubber is arranged on the fibre bundle upside, and the straight roller upside of rubber is provided with slack adjuster, and the lower end of slack adjuster is connected the place, axle center of the straight roller of rubber.
Described gumming device by impregnation mortise, impregnation mortise cover plate, gumming device before deflector roll combination and roll coater behind the deflector roll, gumming device, the impregnation mortise comprises impregnation mortise back side panel and impregnation mortise front side plate, impregnation mortise back side panel and impregnation mortise front side plate are oppositely arranged, impregnation mortise left side is provided with the preceding deflector roll of gumming device, deflector roll made up after impregnation mortise right side was provided with gumming device, deflector roll combination comprises deflector roll behind gel content dancer rools and the gumming device behind the gumming device, and deflector roll is by the connecting rod gel content dancer rools that is coupling behind the gumming device; Be provided with impregnation mortise cover plate between the deflector roll combination behind deflector roll and the gumming device before the described gumming device, impregnation mortise cover plate downside is provided with roll coater, and roll coater is in impregnation mortise bottom.
The beneficial effect that large-tow carbon fiber thin layer makeup described in the utility model is put is: the thin layer agent set has utilized a kind of special-shaped roller of special shape and the double action of air-flow, can be when reaching same even better thin layer effect, significantly reduce fiber tension, reduce fiber and intermetallic friction, reach and reduce of the damage of thin layer process large-tow carbon fiber; Scientific structure design is reasonable, can significantly improve large-tow carbon fiber thin layer effect, for large-tow carbon fiber provides application conditions widely.
Description of drawings
Fig. 1 is the side view that the described large-tow carbon fiber thin layer makeup of the utility model embodiment is put;
Fig. 2 is the vertical view that the described large-tow carbon fiber thin layer makeup of the utility model embodiment is put;
Fig. 3 is a left side (right side) view that the described large-tow carbon fiber thin layer of the utility model embodiment is disguised the fiber stopping means of putting;
Fig. 4 is the side view that the described large-tow carbon fiber thin layer of the utility model embodiment is disguised the fiber stopping means of putting;
Fig. 5 is the cutaway view that the described large-tow carbon fiber thin layer of the utility model embodiment is disguised the gumming device of putting;
Fig. 6 is the partial top view that the described large-tow carbon fiber thin layer of the utility model embodiment is disguised the gumming device of putting;
Fig. 7 is roll coater and the structure of cover plate schematic diagram that the described large-tow carbon fiber thin layer makeup of the utility model embodiment is put;
Fig. 8 is the schematic diagram that the described large-tow carbon fiber thin layer of the utility model embodiment is disguised the front/rear side plate of putting of impregnation mortise.
Among the figure:
1, thin layer agent set; 2, creel; 2-1, silk volume fixture; 3, fiber stopping means; 3-1, the straight roller of trough of belt; 3-2, the straight roller of rubber; 3-3, slack adjuster; 4, tenslator; 4-1, driven voller; 4-2, drive roll; 4-3, tension detection control system; 4-4, power sensor; 4-5, adjuster; 5, air-flow thin layer combination; 5-1, roller; 5-2, flow-controllable air exhauster; 6, motor and electronics control thereof speed unit; 7, special-shaped roller combination; 7-1, special-shaped roller; 8, gumming device; 8-1, steeping vat; 8-11, impregnation mortise back side panel; 8-12, impregnation mortise front side plate; 8-2, steeping vat cover plate; Deflector roll before 8-3, the gumming device; Deflector roll combination behind 8-4, the gumming device; 8-41, gel content dancer rools; Deflector roll behind 8-42, the gumming device; 8-5, roll coater.
The specific embodiment
As illustrated in fig. 1 and 2, the described large-tow carbon fiber thin layer makeup of the utility model embodiment is put, comprise thin layer agent set 1, creel 2 and fiber stopping means 3, thin layer agent set 1 left side is provided with creel 2, it is fixing that creel 2 can involve in row to the large-tow carbon fiber silk, and the angle and direction when guaranteeing that large-tow carbon fiber enters described thin layer agent set 1, the primary structure of described creel 2 is silk volume fixture 2-1, and described silk volume fixture 2-1 can guarantee fibre bundle steady, smooth from silk volume feed; Thin layer agent set 1 right side is provided with fiber stopping means 3, and fiber stopping means 3 right sides are provided with gumming device 8; Described thin layer agent set 1 comprises three tenslators 4, special-shaped roller combination 7, combination 5 of air-flow thin layer and motor and electronics control speed unit 6 thereof, what described three tenslators 4 disperseed is arranged on the thin layer agent set 1, be provided with special-shaped roller combination 7 between two tenslators 4 in left side, described special-shaped roller combination 7 is made up of three special-shaped roller 7-1, wherein two special-shaped roller 7-1 are horizontally disposed with, another special-shaped roller 7-1 is arranged on the middle downside of the special-shaped roller 7-1 of two levels, described special-shaped roller 7-1 is by motor-driven, the rotating speed of three special-shaped roller 7-1 is identical, wherein the special-shaped roller 7-1 of two levels direction of rotation is identical, the special-shaped roller 7-1 of another special-shaped roller 7-1 direction of rotation and two levels direction of rotation, the direction of three special-shaped roller 7-1 linear resonance surface velocities is identical with the fiber movement direction; Be provided with combination 5 of air-flow thin layer and motor and electronics control thereof speed unit 6 between two tenslators 4 on right side, described air-flow thin layer combination 5 is made up of two roller 5-1 and flow-controllable air exhauster 5-2, two roller 5-1 are horizontally disposed with, downside is provided with flow-controllable air exhauster 5-2 in the middle of two roller 5-1, described two roller 5-1 are by motor-driven, rotating speed is adjustable, and its linear resonance surface velocity is consistent with fiber movement speed, can bleed by flow-controllable blower fan 5-2; Described thin layer agent set 1 can carry out thin layerization to large-tow carbon fiber by the special-shaped roller combination 7 of special shape and the double action of air-flow thin layer combination 5.
Described tenslator 4 is made up of driven voller 4-1, drive roll 4-2 and tension detection control system 4-3, described driven voller 4-1 is arranged on the fibre bundle upside, it is a polytetrafluoroethylene (PTFE) roller, described drive roll 4-2 is arranged on the fibre bundle downside, be a polytetrafluoroethylene (PTFE) roller that is driven by motor 4-11, driven voller 4-1 upside is provided with tension detection control system 4-3; Described tension detection control system 4-3 is made up of with the adjuster 4-32 that is connected with driven voller 4-1 power sensor 4-31, and power sensor 4-31 is arranged on the top of adjuster 4-32; Drive roll 4-2 is by motor-driven, rotating speed is adjustable, pressure between drive roll 4-2 and the driven voller 4-1 is also adjustable, can be by regulating the pressure of measuring between drive roll 4-2 and the driven voller 4-1, control and regulation pressure makes fiber can reach the large-tow carbon fiber thin layer effect of expection under the fiber tension effect of this pressure correspondence in an optimum value; 4 pairs of special-shaped rollers of two tenslators in described left side make up 7 partial tensions and control, and 4 pairs of air-flow effects of two tenslators on right side are made up 5 partial tensions and controlled.
Shown in Fig. 3 and 4, the described large-tow carbon fiber thin layer makeup of the utility model embodiment is put, described fiber stopping means 3 is by the straight roller 3-1 of trough of belt, straight roller 3-2 of rubber and slack adjuster 3-3 form, the straight roller 3-1 of trough of belt corresponding to fibre bundle width after the thin layerization is arranged on the fibre bundle downside, the straight roller 3-2 of rubber is arranged on the fibre bundle upside, the straight roller 3-2 of rubber upside is provided with slack adjuster 3-3, the lower end of slack adjuster 3-3 is connected the place, axle center of the straight roller 3-2 of rubber, the straight roller 3-1 of described fiber stopping means trough of belt is by motor-driven, can change the straight roller 3-1 of trough of belt of different groove widths as required, pressure between straight roller 3-1 of trough of belt and the straight roller 3-2 of rubber also can be regulated, described fiber stopping means 3 is by using the straight roller 3-1 of different in width trough of belt, and the pressure size between adjusting and the straight roller 3-2 of rubber, the distribution of large-tow carbon fiber in the straight roller 3-1 of trough of belt after the thin layerization is tending towards evenly, and makes the fibre bundle width limitations in the width range of the straight roller 3-1 of trough of belt.
Shown in Fig. 4 to 8, the described large-tow carbon fiber thin layer makeup of the utility model embodiment is put, described gumming device 8 is by impregnation mortise 8-1, impregnation mortise cover plate 8-2, deflector roll 8-3 before the gumming device, deflector roll combination 8-4 and roll coater 8-5 behind the gumming device, impregnation mortise 8-1 comprises impregnation mortise back side panel 8-11 and impregnation mortise front side plate 8-12, impregnation mortise back side panel 8-11 and impregnation mortise front side plate 8-12 are oppositely arranged, impregnation mortise 8-1 left side is provided with the preceding deflector roll 8-3 of gumming device, deflector roll 8-3 is by motor-driven before the gumming device, deflector roll made up 8-4 after impregnation mortise 8-1 right side was provided with gumming device, deflector roll combination 8-4 comprises deflector roll 8-42 behind gel content dancer rools 8-41 and the gumming device behind the gumming device, deflector roll 8-42 is by the connecting rod gel content dancer rools 8-41 that is coupling behind the gumming device, deflector roll 8-42 is by motor-driven behind the gumming device, deflector roll 8-42 can drive gel content dancer rools 8-41 rotation behind the gumming device, 8-41 is detachable for the gel content dancer rools, the adjustable in pressure joint behind gel content dancer rools 8-41 and the gumming device between the deflector roll 8-42; Be provided with impregnation mortise cover plate 8-2 between the deflector roll combination 8-4 behind deflector roll 8-3 and the gumming device before the described gumming device, can fix with steeping vat 8-1 after impregnation mortise cover plate 8-2 placement is suitable, also separable; Described impregnation mortise cover plate 8-2 downside is provided with roll coater 8-5, and roll coater 8-5 is in impregnation mortise 8-1 bottom, and roll coater 8-5 connects impregnation mortise cover plate 8-2 by connecting rod.Described gumming device 8 can optionally add according to the purposes of large-tow carbon fiber after the thin layerization, in steeping vat 8-1, place the resin liquid for preparing in advance, and the effect that makes fibre bundle pass through deflector roll combination 8-4 behind roll coater 8-5 and the gumming device applies the resin of appropriate resin content thereon, to carry out follow-up use.
Above-described embodiment, the utility model specific embodiment a kind of more preferably just, the common variation that those skilled in the art carries out in the technical solutions of the utility model scope and replacing all should be included in the protection domain of the present utility model.
Claims (6)
1, a kind of large-tow carbon fiber thin layer makeup is put, comprise thin layer agent set, creel and fiber stopping means, thin layer agent set left side is provided with creel, and the primary structure of described creel is a silk volume fixture, and thin layer agent set right side is provided with the fiber stopping means; Described thin layer agent set comprises three tenslators, the combination of special-shaped roller, the combination of air-flow thin layer and motor and electronics control speed unit thereof, what described three tenslators disperseed is arranged on the thin layer agent set, is provided with special-shaped roller combination between two tenslators in left side; Be provided with combination of air-flow thin layer and motor and electronics control thereof speed unit between two tenslators on right side.
2, large-tow carbon fiber thin layer makeup according to claim 1 is put, and it is characterized in that: special-shaped roller combination is made up of three special-shaped rollers, and wherein two special-shaped rollers are horizontally disposed with, and another special-shaped roller is arranged on the middle downside of the special-shaped roller of two levels.
3, large-tow carbon fiber thin layer makeup according to claim 1 is put, and it is characterized in that: the combination of air-flow thin layer is made up of roller and flow-controllable air exhauster, and roller is horizontally disposed with, and the roller downside is provided with the flow-controllable air exhauster.
4, large-tow carbon fiber thin layer makeup according to claim 1 is put, it is characterized in that: tenslator is made up of driven voller, drive roll and tension detection control system, described driven voller is arranged on the fibre bundle upside, drive roll is arranged on the fibre bundle downside, and the driven voller upside is provided with the tension detection control system; Described tension detection control system is made up of with the adjuster that is connected with driven voller the power sensor, and the power sensor is arranged on the top of adjuster.
5, large-tow carbon fiber thin layer makeup according to claim 1 is put, it is characterized in that: the fiber stopping means is made up of the straight roller of trough of belt, the straight roller of rubber and slack adjuster, the straight roller of trough of belt is arranged on the fibre bundle downside, the straight roller of rubber is arranged on the fibre bundle upside, the straight roller upside of rubber is provided with slack adjuster, and the lower end of slack adjuster is connected the place, axle center of the straight roller of rubber.
6, large-tow carbon fiber thin layer makeup according to claim 1 is put, it is characterized in that: fiber stopping means right side is provided with gumming device, described gumming device is by the impregnation mortise, impregnation mortise cover plate, deflector roll before the gumming device, deflector roll combination and roll coater behind the gumming device, the impregnation mortise comprises impregnation mortise back side panel and impregnation mortise front side plate, impregnation mortise back side panel and impregnation mortise front side plate are oppositely arranged, impregnation mortise left side is provided with the preceding deflector roll of gumming device, deflector roll made up after impregnation mortise right side was provided with gumming device, deflector roll combination comprises deflector roll behind gel content dancer rools and the gumming device behind the gumming device, and deflector roll is by the connecting rod gel content dancer rools that is coupling behind the gumming device; Be provided with impregnation mortise cover plate between the deflector roll combination behind deflector roll and the gumming device before the described gumming device, impregnation mortise cover plate downside is provided with roll coater, and roll coater is in impregnation mortise bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201455634U CN201420178Y (en) | 2009-03-11 | 2009-03-11 | Large-tow carbon fiber laminarization device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201455634U CN201420178Y (en) | 2009-03-11 | 2009-03-11 | Large-tow carbon fiber laminarization device |
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| Publication Number | Publication Date |
|---|---|
| CN201420178Y true CN201420178Y (en) | 2010-03-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201455634U Expired - Fee Related CN201420178Y (en) | 2009-03-11 | 2009-03-11 | Large-tow carbon fiber laminarization device |
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| CN (1) | CN201420178Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101831813A (en) * | 2010-04-16 | 2010-09-15 | 江苏安格特新材料科技有限公司 | Processing equipment of longitude and latitude overlapping non-weaving composite material |
| CN102002787A (en) * | 2010-11-03 | 2011-04-06 | 舟山市岱山飞舟新材料有限公司 | Carbon fiber expansion device |
| CN105904611A (en) * | 2016-04-14 | 2016-08-31 | 北京航空航天大学 | Ultrathin continuous fiber reinforced thermoplastic resin prepreg and preparation method thereof |
| CN111634027A (en) * | 2020-06-05 | 2020-09-08 | 重庆国际复合材料股份有限公司 | Annular fiber product winding forming equipment |
-
2009
- 2009-03-11 CN CN2009201455634U patent/CN201420178Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101831813A (en) * | 2010-04-16 | 2010-09-15 | 江苏安格特新材料科技有限公司 | Processing equipment of longitude and latitude overlapping non-weaving composite material |
| CN102002787A (en) * | 2010-11-03 | 2011-04-06 | 舟山市岱山飞舟新材料有限公司 | Carbon fiber expansion device |
| CN105904611A (en) * | 2016-04-14 | 2016-08-31 | 北京航空航天大学 | Ultrathin continuous fiber reinforced thermoplastic resin prepreg and preparation method thereof |
| CN105904611B (en) * | 2016-04-14 | 2019-05-24 | 北京航空航天大学 | A kind of ultra-thin continuous fiber reinforced thermoplastic resin prepreg and preparation method thereof |
| CN111634027A (en) * | 2020-06-05 | 2020-09-08 | 重庆国际复合材料股份有限公司 | Annular fiber product winding forming equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100310 Termination date: 20140311 |