CN201419318Y - Cyclone separating machine tool for disassembling threaded type tight-fit device - Google Patents
Cyclone separating machine tool for disassembling threaded type tight-fit device Download PDFInfo
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- CN201419318Y CN201419318Y CN2009200103286U CN200920010328U CN201419318Y CN 201419318 Y CN201419318 Y CN 201419318Y CN 2009200103286 U CN2009200103286 U CN 2009200103286U CN 200920010328 U CN200920010328 U CN 200920010328U CN 201419318 Y CN201419318 Y CN 201419318Y
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- revolving
- fit device
- branch
- tight fit
- camshaft
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Abstract
The utility model discloses a cyclone separating machine tool for disassembling threaded type tight-fit device, which comprises a multivalve elastic bulging tool (1), a fixing seat (2), a handspike (3), a support sleeve (4), a pneumo-hydraulic boosting cylinder (5) and a cylinder support seat (6), wherein both the multivalve elastic bulging tool (1) and the fixing seat (2) are arranged at the exterior part of the handspike (3); a hollow cavity is arranged inside the multivalve elastic bulging tool (1); the right end of the handspike (3) is communicated with the cavity of the multivalve elasticbulging tool (1); and a steel ball (7) for bulging is arranged in the cavity of the multivalve elastic bulging tool (1) at the right end of the handspike (3). The cyclone separating machine tool is designed for the disassembling operation of the threaded type tight-fit device, changes the commonly used complicated destructive cutting method and avoids damages of the internal structure of the threaded type tight-fit device. Specifically, the automatic disassembling equipment greatly reduces the manual workload of the operators, improves the disassembling efficiency and realizes automatic disassembling. Therefore, the bulging machine tool has great economic and social values.
Description
Technical field
The utility model relates to mechanical designing technique, provides a kind of screw connected tight fit device to split with revolving the branch facility especially.
Background technology
Screw connected tight fit device is a kind of syndeton of using always, and its fractured operation uses destructive modes such as cutting to carry out usually.If also be provided with structures such as other parts in its internal cavities, the mode of cutting also is easy to hurt its internal structure.
If but can utilize its design feature to design a novel automatic fractionation equipment, will reduce manually-operated workload greatly, improve fractionation efficient, realize that automation splits.Overall cost will obviously descend.
Therefore people expect to obtain the better screw connected tight fit device fractionation of a kind of technique effect with revolving the branch facility.
The utility model content
What the purpose of this utility model provided a kind of this device of fractionation that designs at screw connected tight fit device revolves the branch facility.
A kind of screw connected tight fit device of the utility model splits with revolving the branch facility, it is characterized in that:
Described revolving includes following composition structure in the concrete formation of branch facility: decelerator 202+ engine 201; Described engine 201 is specially air motor or hydraulic motor or fire-proof motor;
Simultaneously, described revolve also include in the branch facility revolve separately, backing plate 210; The described concrete formation of parted hair of revolving includes following structure: shaft coupling 203, guide way 204, camshaft 205, claw 206, back-up ring 207 and return spring 208; Wherein:
Described engine 201 is fixed on the backing plate 210, it is connected with camshaft 205 by shaft coupling 203, guide way 204 is installed in camshaft 205 other ends, outer end away from camshaft 205 on the guide way 204 also is provided with claw 206, the outer end of claw 206 also is provided with back-up ring 207, and back-up ring 207 is fixed on the front end of guide way 204 with the fixing form of axial and circumferential.Described back-up ring 207 specifically preferably can use sunk screw 216 to be fixed on the front end of guide way 204 with the fixing form of axial and circumferential.
The physical relationship 1 of guide way 204, camshaft 205, claw 206 sees also accompanying drawing 2,3.
Described in the utility model revolving in the branch facility is fixed together in the fixing mode of axial and circumferential between shaft coupling 203 and the camshaft 205; Concrete fixture uses fixator pins 212.
Described revolving in the branch facility, the cam structure of camshaft 205 specifically is arranged in the middle part of camshaft 205, and its both sides axially are the obviously less diameter of axle of the relative cam of external diameter; Be installed in camshaft 205 away from also being provided with thrust bearing 211 between the guide way 204 of the other end of shaft coupling 203 and the cam.Described thrust bearing 211 preferably is specially single direction thrust ball bearing.
Described revolving in the branch facility, claw 206 arrange along the circumferential direction that specifically claw 206 has 3～8 and forms one group.Described revolving in the branch facility, along the circumferential direction the claw 206 of Bu Zhiing preferably has one group of 3 composition.
Introduce contents such as relevant design calculating of revolving the branch facility described in the utility model below:
During designing and calculating, the output torque that must guarantee to revolve the branch reducing motor is revolved the branch torque greater than maximum mensuration of screw connected tight fit device; Simultaneously, must guarantee to revolve component velocity and satisfy the technical indicator regulation.
1) revolves the selection of branch power mode
Screw connected tight fit device splits in the operation, and safety is primary.Therefore, when selecting to revolve branch power, must eradicate all potential safety hazards, guarantee being perfectly safe of split process.The power set that can satisfy the safety work of screw connected tight fit device have, the one, " air motor+decelerator " form revolve the branch device; The 2nd, " hydraulic motor+decelerator " form revolve the branch device; The 3rd, " fire-proof motor+decelerator " form revolve the branch device.
Air motor revolves the pluses and minuses of branch device: inflammable and explosive dangerous goods industries such as explosive, priming system extensively adopt compressed air as power source, the main gas transmission scheme that adopts in " screw connected tight fit device splits automatic production line ".If can realize the full Pneumatic Transmission of job platform, the branch that revolves that promptly utilizes " air motor+decelerator " to solve screw connected tight fit device connector is dismantled, can make full use of the power of air compressor, avoid the variation of type of belt drive, accomplish global optimization.But the present domestic air motor decelerator that does not have invariablenes turning speed, torque to adhere to specification, and only have U.S. Ingersoll-rand company that the air motor decelerator that adheres to specification is arranged abroad, but delivery cycle is grown, is cost an arm and a leg and do not have aftermarket attachment.In addition, revolve separating tests according to screw connected tight fit device connector screw thread, the moment of torsion of different manufacturers, the screw connected tight fit device of different batches connector is different, even same producer, same batch screw connected tight fit device to revolve that branch reverses also be different, the air motor decelerator is difficult to satisfy moment of torsion constantly to be changed and this operating mode of invariablenes turning speed, is difficult to accurately control and revolves the branch quality.Therefore, we have abandoned the air motor transmission scheme.
Pressure motor revolves the pluses and minuses of branch device: hydraulic drive is compared than Pneumatic Transmission, has characteristics such as pressure height, power output is big, volume is little, rotating speed is relatively stable.But need to increase a cover Hydraulic Power Transmission System, make that " screw connected tight fit device splits automatic production line " is complicated.Moreover the pressure of hydraulic motor transmission system, the size of torque are decided by load, and when load was excessive, the rotating speed of hydraulic motor can reduce; When load was too small, " creeping " phenomenon can appear.Above-mentioned undesirable element revolves the branch quality can for accurately control and cause certain difficulty, therefore, should not select the hydraulic drive scheme.
Fire-proof motor revolves branch device pluses and minuses: " fire-proof motor+decelerator " has invariablenes turning speed, detent torque greater than more than a times of nominal torque, in the nominal torque scope, the influence that motor speed is not changed by extraneous load (moment of torsion), be suitable for very much the screw thread dismounting, realize the integrated control of electrical-mechanical easily.Screw thread revolves the branch precision and can be controlled in the 0.19mm scope, can guarantee automatic control system, revolve the branch device according to setting technological process exactly, work reliably.Though increased by a cover reducing motor, can guarantee that screw connected tight fit device revolves the branch quality, reduces percent defective widely.And frock is changed convenient and swift, need not manually to adjust.As Fig. 1.In sum, it is feasible adopting reducing motor to revolve the branch mode.
2) screw connected tight fit device connector thread parameter is measured: pitch t=1.5mm; Tooth is counted z=9; Reach L=tz=13.5mm.
3) screw connected tight fit device connector screw thread revolves branch moment of torsion M
SurveyMensuration: revolve the branch moment of torsion for the maximum of determining screw connected tight fit device, the screw connected tight fit devices that adopt digital torque spanner respectively 100 joint stocks, 100 joints to be reclaimed (part corrosion) have carried out screw connected tight fit device connector screw thread and have revolved separating tests.Result of the test shows, the screw connected tight fit device of stock revolve the branch moment of torsion generally between 39.2～98.8Nm, peak torque is 145Nm; The screw connected tight fit device of corrosion revolves the branch moment of torsion between 45～110Nm, and wherein the screw connected tight fit device of joint corrosion maximum is revolved the branch moment of torsion and reached 158Nm, measures moment of torsion M by maximum during calculating
Survey=158Nm calculates.
4) screw connected tight fit device connector revolves drafting of branch rotating speed: screw connected tight fit device cylindrical shell and screw connected tight fit device connector are with being threaded, the thread seal place scribbles fluid sealant (lacquer), and the effect of revolving the branch facility is with screw connected tight fit device connector screwing.Must consider two conditions when determining to revolve component velocity: the one, the reducing motor rotating speed can not be too high, screw connected tight fit device connector screw thread revolves component velocity when too fast, the screw thread friction will produce bigger heat energy, unfavorable to blasting explosive secure, or in the violent friction of screw thread contact surface generation, cause thread form to damage, the reliability that influence splits; The 2nd, the reducing motor rotating speed can not be low excessively, otherwise can influence fractionation efficient, can not satisfy screw connected tight fit device and split the requirement of automatic production line technical indicator regulation.
5) the screw connected tight fit device connector calculating of revolving the branch rotating speed
Revolve determining of branch time: according to the technical indicator regulation, screw connected tight fit device fractionation speed is per minute 5～6 joints.Calculate by 6 joints, dismounting in per 10 seconds one joint wherein send the aided process times such as tube, folder tube, feeding to be about 5～6 seconds, so revolve branch time t
Revolve≈ 4～5 seconds.
Revolve determining of branch rotation speed n: screw connected tight fit device connector ridge number is 9 teeth, when reducing motor rotation 9 is changeed, can be with screw connected tight fit device connector dismounting, and it is 5 seconds that the branch time is revolved in setting, according to relational expression, has
9/n＝5/60 (3-1)
In the formula, 9: ridge number (revolving the branch revolution is 9 commentaries on classics); N: reducing motor rotating speed (r/min); 5: revolving the timesharing required time is 5 seconds; 60: calculate by one minute (60 seconds).
Substitution formula 3-1: n=(9 * 60)/5=108r/min
Setting is revolved the branch time when being 5 seconds, and the output speed of reducing motor is 108r/min; Revolving the branch time is set at 4 seconds, and the output speed of reducing motor is 135r/min.
Revolve the division technique evidence, when the reducing motor output speed is 135r/min, can feel the slight variation of cylindrical shell and screw connected tight fit device connector screw thread friction temperature; When the output speed of reducing motor is 108r/min, cylindrical shell and the imperceptible variations in temperature of screw connected tight fit device connector screw thread.Therefore, for fear of revolving timesharing screw thread heating, satisfy technical requirement simultaneously, the reducing motor rotating speed should be between 108r/min～135r/min, i.e. 108r/min≤n＜135r/min.
6) actual condition coefficient f
ADetermine
Mainly load character, working time and the start-stop number of times by reducing motor determines.
f
A＝f
Ahf
Ac
f
A＜f
B (3-2)
In the formula, f
Ah: by the application factor of load character, working time two factor decisions; f
Ac: by the startup of reducing motor, stop the application factor of number of times decision, open, stop will each meter once; f
B: GR series reducing motor coefficient of utilization.
Application factor f
AhDetermine: when revolving the branch operation, reducing motor does not have radial load and axial load, is reference with the machine tool active force, by working every day 8 hours, provides AGMA and ISO recommendation according to producer, gets to revolve branch facility application factor f
Ab=1.
Application factor f
AcDetermine: split the screw connected tight fit device of 6 joints in per minute, per hour should split 360 joints, so the opening, stop 720 times, f of motor per hour
Ac=720.
Split the screw connected tight fit device of 5 joints in per minute, per hour should split 300 joints, so the opening, stop 600 times, f of motor per hour
Ac=600.
The technical data that provides according to producer, when start and stop per hour 500～720 times, application factor f
AcUsually get 1.25.
Actual condition coefficient f
ACalculating: with f
Ah, f
AcSubstitution formula 3-2 gets
f
A=f
Ahf
Ac=1 * 1.25; f
A=1.25＜f
B=2.1, reducing motor actual condition coefficient f
ALess than coefficient of utilization f
B, meet the instructions for use of reducing motor.
7) revolve branch reducing motor type selecting: when selecting reducing motor, must satisfy requirement of explosion proof, rated speed and nominal torque meet the designing and calculating requirement, possess the intensity height simultaneously, volume is little, noise is low, efficient is high and characteristic such as long service life.
According to market survey, we select domestic comparatively advanced GR series reducing motor, and its major parameter of this reducing motor is as follows:
Model: GR37-YB1.5-4P-11.83-M1; Motor model: YB
2-902-4; Rated voltage: AV380V; Rated power: 1.5Kw; Output speed: 118r/min; Output torque: 82Nm; Gearratio: 11.83; Coefficient of utilization f
B: 2.1.
8) revolve branch time t
ReasonCalculating: 9/118=t
Reason/ 60 (3-3)
In the formula, 9: ridge number (revolving the branch revolution is 9 commentaries on classics); 118: reducing motor rotating speed r/min; t
Reason: revolve the branch time (second); 60: calculate by one minute (60 seconds);
3-3 gets by formula: t
Reason=4.58 (seconds)
4＜t
Reason＜5 seconds, meet t
Reason=4～5 seconds designing and calculating requirement.
9) revolve the branch torque M
OpenDetermine
Screw connected tight fit device connector revolves timesharing, should guarantee M
RevolveMeasure moment of torsion M greater than maximum
Survey, screw connected tight fit device connector screw thread could be screwed out.According to the characteristics of being threaded as can be known, when revolve the branch torque greater than screw thread tighten torque the time, connecting thread is just loosening, when continuing to back-out, only need overcome the friction torque of screw thread, its torque value is minimum, can ignore.Therefore, when revolving the screw connected tight fit device of branch, mainly be the torque of tightening that the branch torque overcomes screw thread of revolving by moment.
By the starting characteristic of Y series motor as can be known, the torque when generally starting is got M usually greater than more than a times of nominal torque
Open=2M
Volume, the starting characteristic of motor is suitable for the branch that revolves of screw connected tight fit device connector screw thread very much, thereby reaches the purpose that reduces power of motor, physical dimension and complete machine quality.
Get M
Open=2M
VolumeThe maximum detent torque of reducing motor is
M
Open=2 * 82=164Nm
Result of calculation shows, M
Open＞M
Survey, the maximum that the reducing motor detent torque of selection can satisfy screw connected tight fit device connector screw thread is revolved the requirement of branch torque.
Advantage of the present utility model: the utility model that designs at the fractured operation demand of this syndeton commonly used of screw connected tight fit device, change complicated destructive modes such as normally used cutting, avoided the impaired broken ring of its internal structure.Particularly, automatic fractionation equipment described in the utility model greatly reduces manually-operated workload, has improved fractionation efficient, has realized the automation fractionation.Overall cost will obviously descend.It has bigger economic worth and social value.
Description of drawings
Below in conjunction with drawings and the embodiments the utility model is described in further detail:
Fig. 1 is the equipment principle of compositionality schematic diagram front view that revolves the branch facility described in the utility model;
Fig. 2 is the described principle of compositionality schematic diagram that includes camshaft 205 in the branch facility that revolves;
Fig. 3 is the B-B cutaway view of Fig. 2, in order to the dependency relation of expression claw 206, guide way 204, camshaft 205;
Fig. 4 is the structural representation left view of claw 206;
Fig. 5 is the structural representation front view of claw 206;
Fig. 6 is that guide way 204 is with Europe schematic diagram front view;
Fig. 7 is that guide way 204 is with Europe schematic diagram left view;
Fig. 8 is shaft coupling 203 structural representations;
Fig. 9 is the A-A cutaway view of Fig. 8.
The specific embodiment
Each Reference numeral implication in the utility model accompanying drawing is as follows: engine 201, shaft coupling 203, guide way 204, camshaft 205, claw 206, back-up ring 207, return spring 208, backing plate 210, fixator pins 212, pad are complete 213, nut 214, bolt 215, sunk screw 216.
Embodiment 1
A kind of screw connected tight fit device splits with revolving the branch facility, and described revolving includes following composition structure in the concrete formation of branch facility: decelerator 202+ engine 201; Described engine 201 is specially air motor or hydraulic motor or fire-proof motor;
Simultaneously, described revolve also include in the branch facility revolve separately, backing plate 210; The described concrete formation of parted hair of revolving includes following structure: shaft coupling 203, guide way 204, camshaft 205, claw 206, back-up ring 207 and return spring 208; Wherein:
Described engine 201 is fixed on the backing plate 210, it is connected with camshaft 205 by shaft coupling 203, guide way 204 is installed in camshaft 205 other ends, outer end away from camshaft 205 on the guide way 204 also is provided with claw 206, the outer end of claw 206 also is provided with back-up ring 207, and back-up ring 207 is fixed on the front end of guide way 204 with the fixing form of axial and circumferential.
Is the physical relationship of guide way 204, camshaft 205, claw 206, back-up ring 207?
Described revolving in the branch facility is fixed together in the fixing mode of axial and circumferential between shaft coupling 203 and the camshaft 205; Concrete fixture uses fixator pins 212.
Described revolving in the branch facility, the cam structure of camshaft 205 specifically is arranged in the middle part of camshaft 205, and its both sides axially are the obviously less diameter of axle of the relative cam of external diameter; Be installed in camshaft 205 away from also being provided with thrust bearing 211 between the guide way 204 of the other end of shaft coupling 203 and the cam.Described thrust bearing 211 is specially single direction thrust ball bearing.
Described revolving in the branch facility, claw 206 arrange along the circumferential direction that specifically along the circumferential direction the claw 206 of Bu Zhiing has one group of 3 composition.
Embodiment 2
Present embodiment and embodiment 1 content are basic identical, and its difference mainly is:
1)。Described back-up ring 207 specifically can use sunk screw 216 to be fixed on the front end of guide way 204 with the fixing form of axial and circumferential.
2) described revolving in the branch facility, claw 206 arrange along the circumferential direction that specifically claw 206 has 6 and forms one group.
Embodiment 3
Present embodiment and embodiment 1 content are basic identical, and its difference mainly is: described revolving in the branch facility, claw 206 arrange along the circumferential direction that specifically claw 206 has 8 and forms one group.
Claims (7)
1, screw connected tight fit device splits with revolving the branch facility, it is characterized in that:
Described revolving includes following composition structure in the concrete formation of branch facility: decelerator (202)+engine (201); Described engine (201) is specially air motor or hydraulic motor or fire-proof motor;
Simultaneously, described revolve also include in the branch facility revolve separately, backing plate (210); The described concrete formation of parted hair of revolving includes following structure: shaft coupling (203), guide way (204), camshaft (205), claw (206), back-up ring (207) and return spring (208); Wherein:
Described engine (201) is fixed on the backing plate (210), it is connected with camshaft (205) by shaft coupling (203), guide way (204) is installed in camshaft (205) other end, the outer end that guide way (204) is gone up away from camshaft (205) also is provided with claw (206), the outer end of claw (206) also is provided with back-up ring (207), and back-up ring (207) is fixed on the front end of guide way (204) with the fixing form of axial and circumferential.
2, split with revolving the branch facility according to the described screw connected tight fit device of claim 1, it is characterized in that: described revolving in the branch facility is fixed together in the fixing mode of axial and circumferential between shaft coupling (203) and the camshaft (205); Concrete fixture uses fixator pins (212).
3, split with revolving the branch facility according to the described screw connected tight fit device of claim 2, it is characterized in that: described revolving in the branch facility, the cam structure of camshaft (205) specifically is arranged in the middle part of camshaft (205), and its both sides axially are the obviously less diameter of axle of the relative cam of external diameter; Be installed in camshaft (205) away from also being provided with thrust bearing (211) between the guide way (204) of the other end of shaft coupling (203) and the cam.
4, split with revolving the branch facility according to the described screw connected tight fit device of claim 3, it is characterized in that: described thrust bearing (211) is specially single direction thrust ball bearing.
5, split with revolving the branch facility according to claim 1 or 2 or 3 or 4 described screw connected tight fit devices, it is characterized in that: described revolving in the branch facility, claw (206) arrange along the circumferential direction that specifically claw (206) has 3～8 and forms one group.
6, split with revolving the branch facility according to the described screw connected tight fit device of claim 5, it is characterized in that: described revolving in the branch facility, along the circumferential direction the claw of Bu Zhiing (206) has one group of 3 composition.
7, split with revolving the branch facility according to the described screw connected tight fit device of claim 1, it is characterized in that: described back-up ring (207) specifically uses sunk screw (216) to be fixed on the front end of guide way (204) with the fixing form of axial and circumferential.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200103286U CN201419318Y (en) | 2009-01-21 | 2009-01-21 | Cyclone separating machine tool for disassembling threaded type tight-fit device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200103286U CN201419318Y (en) | 2009-01-21 | 2009-01-21 | Cyclone separating machine tool for disassembling threaded type tight-fit device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201419318Y true CN201419318Y (en) | 2010-03-10 |
Family
ID=41805967
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009200103286U Expired - Fee Related CN201419318Y (en) | 2009-01-21 | 2009-01-21 | Cyclone separating machine tool for disassembling threaded type tight-fit device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201419318Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105397449A (en) * | 2015-12-31 | 2016-03-16 | 无锡贝斯特精机股份有限公司 | Automatic assembling and disassembling mechanism for camshaft grinding chuck |
| CN106246593A (en) * | 2016-08-30 | 2016-12-21 | 柳州市酸王泵阀制造有限公司 | A kind of impeller of pump locking general equipment |
| CN110587542A (en) * | 2019-10-11 | 2019-12-20 | 珞石（北京）科技有限公司 | Camshaft sleeve press-fitting device |
-
2009
- 2009-01-21 CN CN2009200103286U patent/CN201419318Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105397449A (en) * | 2015-12-31 | 2016-03-16 | 无锡贝斯特精机股份有限公司 | Automatic assembling and disassembling mechanism for camshaft grinding chuck |
| CN105397449B (en) * | 2015-12-31 | 2017-08-11 | 无锡贝斯特精机股份有限公司 | Camshaft Grinding chuck automatic loading and unloading mechanism |
| CN106246593A (en) * | 2016-08-30 | 2016-12-21 | 柳州市酸王泵阀制造有限公司 | A kind of impeller of pump locking general equipment |
| CN110587542A (en) * | 2019-10-11 | 2019-12-20 | 珞石（北京）科技有限公司 | Camshaft sleeve press-fitting device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100310 Termination date: 20120121 |