CN201405268Y - Mine pre-mixed abrasive water-jet cutting device - Google Patents

Mine pre-mixed abrasive water-jet cutting device Download PDF

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Publication number
CN201405268Y
CN201405268Y CN2009201076337U CN200920107633U CN201405268Y CN 201405268 Y CN201405268 Y CN 201405268Y CN 2009201076337 U CN2009201076337 U CN 2009201076337U CN 200920107633 U CN200920107633 U CN 200920107633U CN 201405268 Y CN201405268 Y CN 201405268Y
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China
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pressure
mixing chamber
abrasive
abrasive material
cutting
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Expired - Fee Related
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CN2009201076337U
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Chinese (zh)
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聂百胜
何学秋
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Individual
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Individual
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Abstract

The utility model discloses a mine pre-mixed abrasive water-jet cutting device. The cutting device comprises a high-pressure water supplying device, a high-pressure abrasive tank, a mixing chamber, aspray gun and a bracket, wherein the high-pressure abrasive tank is connected between the high-pressure water supplying device and the mixing chamber through pipelines; the high-pressure water supplying device supplies high pressure water respectively for the high-pressure abrasive tank and the mixing chamber; the spray gun is connected on an outlet of the mixing chamber; and the bracket is fixedbelow the spray gun. By a pre-mixing way, the abrasive and the high pressure water form even suspending liquid in the high-pressure abrasive tank, then the suspending liquid is mixed and sprayed out together with the high pressure water in the mixing chamber from the spray gun, so as to form an abrasive particle flow-abrasive jet flow with extremely high speed to cut an object to be cut. The wholecutting device has fast cutting speed and obvious cutting effect and does not cause gas explosion due to no generation of sparks during cutting process; and the cutting device has no pollution and low cost and is specially used for the cutting in complicated environment under the mine.

Description

Mining pre-mixed abrasive water jet cutter sweep
Technical field
The utility model belongs to the colliery technical field, particularly a kind of mining pre-mixed abrasive water jet cutter sweep.
Background technology
In the industry of colliery, tunnel exploitation, coal cutting roadway supporting etc. all can be cut rock, anchor pole.For example, in the driving of underground chamber, need be under the non-destructive situation of chamber country rock, to the geologic body scene in a certain zone wherein boring sample or rock core carries out geology and mechanical test analysis, because there are many dangerous gases in the down-hole, as methane, can not use the machine cuts mode of easy generation sparks such as electrogas welding to cut, and the space is narrow and small in the underground chamber, the cutting complicated condition, for satisfying the downhole production needs, the workman has to transport of materials to ground is cut, influence the continuity of underground work on the one hand, can expend a lot of times and great manpower on the other hand again, material resources are for the large-scale mine that requires modern production, its production cost improves greatly, so safety is badly in need of in the down-hole, practical on-mechanical cutting equipment.
At present, the water-jet technology development has been widely used in numerous areas such as mining, aviation, building, chemical industry, metallurgy, municipal works, weaving, Metal Cutting, broken rock and cleaning rapidly.Aspect cutting, the water jet cutting is that mode is cut in unique cold cut, avoided the thermal cutting process to be easy to generate spark, easily caused the shortcoming of gas explosion, how designing the water jet cutter sweep that uses under a kind of suitable mine just becomes problem to be solved in the utility model.
Summary of the invention
In view of above-mentioned deficiency of the prior art, the utility model aims to provide that a kind of volume is little, cutting speed is fast, mining pre-mixed abrasive water jet cutter sweep safe in utilization, reliable.
The utility model is achieved through the following technical solutions:
Mining pre-mixed abrasive water jet cutter sweep, comprise high service device, high-pressure abrasive material jar, mixing chamber, spray gun and support, the high-pressure abrasive material jar is connected between high service device and the mixing chamber by pipeline, the high service device is respectively the high-pressure abrasive material jar and mixing chamber provides water under high pressure, spray gun is connected in the outlet of mixing chamber, and support is fixed on the spray gun below.
Described high service device comprises hydraulic pump, hydraulic motor and the high-pressure plunger pump that is linked in sequence, and the high-pressure plunger delivery side of pump is communicated with high-pressure abrasive material jar and mixing chamber respectively.
Described high-pressure abrasive material jar is provided with charging aperture and air bleeding valve, is connected with inlet valve on the charging aperture.
Described high-pressure abrasive material jar is communicated with the high-pressure plunger delivery side of pump respectively by the water inlet of top and bottom.
Be respectively equipped with choke valve and inlet valve on the connecting line between described mixing chamber and high service device and the high-pressure abrasive material jar.
Mining pre-mixed abrasive water jet cutter sweep described in the utility model, by preceding hybrid mode, abrasive material and water under high pressure are evenly mixed in the high-pressure abrasive material jar, form suspension by the road to mixing chamber, spray from spray gun with mixing chamber inner high voltage water, form abrasive particle stream-abradant jet with flank speed.Compare with the pure water jet, abradant jet is changed into abrasive particle stream to material high frequency bump and erosion effect with the pure water jet to the static pressure continuous action of material, and its action effect greatly takes on a new look.Before hybrid mode, abrasive material and water mixes, fully, the energy height of long, acquisition of abrasive particle acceleration time, more outstanding to the action effect of material is so its operating pressure can reduce greatly.Whole device no-spark in cutting process can not brought out gas explosion, and also has the depositing dust effect.Utilize high-pressure grinding material water jet that rock sample, rock core are cut, can realize the extraction of rock sample under the complex conditions; Anchor pole, anchor cable and hard top coal etc. are cut, safe and effective, guarantee carrying out smoothly of down-hole caving work.The diversity of its cutting can satisfy the requirement of various cutting work under the complicated environmental condition, saved a large amount of material resources manpowers, the medium that uses during cutting---water, cheap, the safety and sanitation of abrasive material can not bring environmental pollution, are highly suitable for cutting use in the complex environment under the mine.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
The specific embodiment
Be further described below in conjunction with 1 pair of the utility model of accompanying drawing:
Mining pre-mixed abrasive water jet cutter sweep described in the utility model comprises high service device, high-pressure abrasive material jar 4, mixing chamber 3, spray gun 8 and support 11.Wherein, the high service device comprises hydraulic pump 10, hydraulic motor 9 and high-pressure plunger pump 1, interconnect between hydraulic pump 10, hydraulic motor 9 and the high-pressure plunger pump 1, the output of high-pressure plunger pump 1 is communicated with high-pressure abrasive material jar 4 and mixing chamber 3 respectively, be provided with choke valve 2 between high-pressure plunger pump 1 and the mixing chamber 3, choke valve 2 can limit the flow that flows into mixing chamber 3 mesohigh water.High-pressure abrasive material jar 4 is communicated with high-pressure plunger pump 1 output respectively by top water inlet and bottom water inlet.High-pressure abrasive material jar 4 is provided with charging aperture 7 and air bleeding valve 6, is connected with inlet valve on the charging aperture 7, and abrasive material enters into high-pressure abrasive material jar 4 by charging aperture 7, and air bleeding valve 6 can be discharged the gas in the high-pressure abrasive material jar 4, prevents jar interior phenomenon of feeling suffocated that produces.The outlet of high-pressure abrasive material jar 4 is communicated with mixing chamber 3 by pipeline, connecting pipeline is provided with the inlet valve 5 of control flow, high-pressure abrasive material jar 4 provides water and the mixed suspension of abrasive material for mixing chamber 3, spray gun 8 is connected in mixing chamber 3 outlets, support 11 is fixed on spray gun 8 belows, support 11 is fixed on thing to be cut the place ahead with spray gun 8, and spray gun 8 quickens the back with liquid in the mixing chamber 3 and penetrates on thing to be cut.
In the course of work, hydraulic motor 9 is the power raw material with down-hole high-pressure emulsion commonly used, primer fluid press pump 10, hydraulic motor 9 and high-pressure plunger pump 1, hydraulic pump 10 is sent in the hydraulic motor 9 after emulsion is pressurizeed, drive 1 work of hydraulic motor 9 rotating band dynamic high-pressure plunger displacement pumps and produce water under high pressure, water under high pressure is admitted to respectively high-pressure abrasive material jar 4 and the mixing chamber 3 from high-pressure plunger pump 1 output, the flow that wherein enters in the mixing chamber 3 is bigger, and can carry out flow-control by choke valve 2, after few portion flows into water under high pressure in the high-pressure abrasive material jar 4 and enters from the top of high-pressure abrasive material jar 4 and bottom, can fully mix in jar with the abrasive material that flows into from charging aperture 7, suspension is stand-by in jar very uniformly to form a kind of mixing.When connecting inlet valve 5, suspension in the high-pressure abrasive material jar 4 enters in the mixing chamber 3, after water under high pressure in the mixing chamber 3 mixes once more, and when opening, spray gun 8 from spray gun 8, directly penetrates, finish under the high flow condition particle and treat the bump and the erosion on cut substrate surface, the final cutting effect that forms realizes that cold cut cuts process.

Claims (5)

1, mining pre-mixed abrasive water jet cutter sweep, it is characterized in that, comprise high service device, high-pressure abrasive material jar, mixing chamber, spray gun and support, described high-pressure abrasive material jar is connected between high service device and the mixing chamber by pipeline, and the high service device is respectively the high-pressure abrasive material jar and mixing chamber provides water under high pressure; Described spray gun is connected in the outlet of mixing chamber, and support is fixed on the spray gun below.
2, mining pre-mixed abrasive water jet cutter sweep according to claim 1, it is characterized in that, described high service device comprises hydraulic pump, hydraulic motor and the high-pressure plunger pump that is linked in sequence, and the high-pressure plunger delivery side of pump is communicated with high-pressure abrasive material jar and mixing chamber respectively.
3, mining pre-mixed abrasive water jet cutter sweep according to claim 1 is characterized in that described high-pressure abrasive material jar is provided with charging aperture and air bleeding valve, is connected with inlet valve on the charging aperture.
4, according to claim 1 or 3 described mining pre-mixed abrasive water jet cutter sweeps, it is characterized in that described high-pressure abrasive material jar is communicated with the high-pressure plunger delivery side of pump respectively by the water inlet of top and bottom.
5, mining pre-mixed abrasive water jet cutter sweep according to claim 1 is characterized in that, is respectively equipped with choke valve and inlet valve on the connecting line between described mixing chamber and high service device and the high-pressure abrasive material jar.
CN2009201076337U 2009-04-30 2009-04-30 Mine pre-mixed abrasive water-jet cutting device Expired - Fee Related CN201405268Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009201076337U CN201405268Y (en) 2009-04-30 2009-04-30 Mine pre-mixed abrasive water-jet cutting device

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Application Number Priority Date Filing Date Title
CN2009201076337U CN201405268Y (en) 2009-04-30 2009-04-30 Mine pre-mixed abrasive water-jet cutting device

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CN201405268Y true CN201405268Y (en) 2010-02-17

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101947756A (en) * 2010-09-10 2011-01-19 山西晋城无烟煤矿业集团有限责任公司 Underground absorption water jet cutting system of coal mine
CN102061932A (en) * 2010-12-02 2011-05-18 河北联合大学 High-pressure small jet coal and gas outburst control device
CN106121611A (en) * 2016-06-29 2016-11-16 河南理工大学 A kind of big height long distance tripping wind conveying grinding material device and carrying method
CN106363543A (en) * 2016-11-11 2017-02-01 中冶赛迪工程技术股份有限公司 Mortar supply device of wet impeller head
CN106695576A (en) * 2017-03-17 2017-05-24 河南理工大学 Pre-mixing type pulsed abrasive gas-jet erosion method and device
CN106755922A (en) * 2017-03-15 2017-05-31 王鲁洋 The combined experiments system and method that a kind of water-jet is sprayed with iron sand
CN108608338A (en) * 2018-05-23 2018-10-02 武汉大学 A kind of preceding mix grinding material jet flow generating apparatus
CN109366363A (en) * 2018-11-22 2019-02-22 湖北航天技术研究院总体设计所 Water jet system is mixed before a kind of
CN109483406A (en) * 2018-11-22 2019-03-19 湖北航天技术研究院总体设计所 A kind of portable jet cutting apparatus
CN109500745A (en) * 2018-11-30 2019-03-22 中车沈阳机车车辆有限公司 A kind of vehicle wheel is to derusting system
CN110030002A (en) * 2019-05-06 2019-07-19 上海科煤机电设备制造有限公司 A kind of laneway repair machine with Water Cutting function

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101947756A (en) * 2010-09-10 2011-01-19 山西晋城无烟煤矿业集团有限责任公司 Underground absorption water jet cutting system of coal mine
CN101947756B (en) * 2010-09-10 2012-06-27 山西晋城无烟煤矿业集团有限责任公司 Underground absorption water jet cutting system of coal mine
CN102061932A (en) * 2010-12-02 2011-05-18 河北联合大学 High-pressure small jet coal and gas outburst control device
CN106121611A (en) * 2016-06-29 2016-11-16 河南理工大学 A kind of big height long distance tripping wind conveying grinding material device and carrying method
CN106363543A (en) * 2016-11-11 2017-02-01 中冶赛迪工程技术股份有限公司 Mortar supply device of wet impeller head
CN106755922A (en) * 2017-03-15 2017-05-31 王鲁洋 The combined experiments system and method that a kind of water-jet is sprayed with iron sand
CN106695576A (en) * 2017-03-17 2017-05-24 河南理工大学 Pre-mixing type pulsed abrasive gas-jet erosion method and device
CN106695576B (en) * 2017-03-17 2023-08-15 河南理工大学 Pre-mixing type pulse abrasive gas jet erosion method and device
CN108608338A (en) * 2018-05-23 2018-10-02 武汉大学 A kind of preceding mix grinding material jet flow generating apparatus
CN109366363A (en) * 2018-11-22 2019-02-22 湖北航天技术研究院总体设计所 Water jet system is mixed before a kind of
CN109483406A (en) * 2018-11-22 2019-03-19 湖北航天技术研究院总体设计所 A kind of portable jet cutting apparatus
CN109500745A (en) * 2018-11-30 2019-03-22 中车沈阳机车车辆有限公司 A kind of vehicle wheel is to derusting system
CN110030002A (en) * 2019-05-06 2019-07-19 上海科煤机电设备制造有限公司 A kind of laneway repair machine with Water Cutting function

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100217

Termination date: 20170430