CN201405151Y - Medium frequency induction heating brazing machine - Google Patents
Medium frequency induction heating brazing machine Download PDFInfo
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- CN201405151Y CN201405151Y CN2009203032282U CN200920303228U CN201405151Y CN 201405151 Y CN201405151 Y CN 201405151Y CN 2009203032282 U CN2009203032282 U CN 2009203032282U CN 200920303228 U CN200920303228 U CN 200920303228U CN 201405151 Y CN201405151 Y CN 201405151Y
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- heating
- frequency induction
- induction heating
- medium frequency
- solderer
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Abstract
The utility model discloses a medium frequency induction heating brazing machine. The brazing machine comprises a frame of the brazing machine and a welding table arranged on the frame; an upper workbench of the welding table is connected with a pressure bar capable of moving up and down through a cylinder; the lower end of the pressure bar is connected with a pressure plate device; a medium frequency induction heating power control device (30) is arranged in the frame (10); a supporting seat (20) is correspondingly arranged between a lower work bench (13) of the welding table and the pressure plate device (40); a medium frequency heating head (22) is arranged at the upper end of the supporting seat; the upper part of the medium frequency heating head is connected with a heating process board (24); a heating tube (23) is embedded in the medium frequency heating head; and the heating tube is provided with a hollow internal structure, of which the inner cavity is connected with a waterway cooling device. By using a medium frequency induction heating power source and an internal heating type brazing method to directly heat the inner layer of a compound bottom, the uniformity of the brazing temperature of the compound bottom is ensured, and the brazing quality of the compound bottom of cookers such as compound pots is improved.
Description
Technical field
The utility model relates to the pressure braze device of composite material heating, especially relates to a kind of solderer of Frequency Induction Heating of cooker articles for use.
Background technology
Use upgrading along with the Modern Family kitchen, the convenience that family kitchen cooker articles for use use, energy saving are also in not section upgrading, " electromagnetic oven " product is along with the increase that substitutes family's number of combustion gas with electricity consumption, use parts and become the indispensable cooker of Modern Family, especially in today that the gas energy price constantly rises, coming alternative fuel with electricity consumption has been set trend.The frying pan of using on the most suitable " electromagnetic oven " of domestic production at present all processes with the high-frequency induction heating solderer, be to adopt stainless-steel pan--aluminium sheet--stainless iron base arrangement mode in the multiple end of stainless-steel pan, this three-layer composite structure adopts " sandwich " mode to carry out soldering or bag end soldering, its brazing mode is for adopting external-heat, also promptly begin by heat conduction heating aluminium sheet from heatable soleplate, finish brazing process at the bottom of the heat conduction heating stainless-steel pan again by aluminium sheet, soldering processes plate of the multiple end often adopts the common iron plate of stainless iron formula, in brazing process, be easy to generate the moderate finite deformation amount, also cause brazing temperature inhomogeneous easily, influence the brazing quality in the bottom of a pan; Its soldering power-supply device adopts the high-frequency induction heating mode to heat simultaneously.High-frequency induction heating is because the frequency height, the kelvin effect height, and the thermal treatment zone concentrates on the induction coil position, causes the local temperature height, heats corresponding inhomogeneous.
The day for announcing is that the number of the applying for a patent ZL00240350.1 in October 10 calendar year 2001 discloses the synchronous rotary-type high-frequency heating pressure braze device of a kind of multistation, contains frame 10 and workpiece welding bench 30, high frequency electric source 50 and high-frequency heating head assembly 31 and depression bar 32.There is central support shaft 33 to link to each other between the lower table of especially described workpiece welding bench 30 and the last falsework; Be connected with frame 10 by bearing 15, rotating actuator 35.Heating head assembly 31 and depression bar 32 rotate synchronously during work.Its advantage is can establish multistation on the rotate path, and required transformer number drops to half, the also corresponding reduction of power supply total load and manufacturing cost, and the necessary time of staying of each operation arranges synchronously, reduces flow of personnel and single-piece work time, is suitable for large-scale production.
This structure adopts the high-frequency heating brazing mode, causes the kelvin effect height easily, and the thermal treatment zone concentrates on the induction coil position, causes the local temperature height, heats corresponding inhomogeneous.And the compound pot bottom structure of its soldering is the structure of stainless-steel pan--aluminium sheet--stainless iron base plate.Cause brazing temperature inhomogeneous easily, influence the brazing quality in the bottom of a pan.
Summary of the invention
The utility model is to solve existing high-frequency induction heating solderer to concentrate on the induction coil position in easy kelvin effect height, the thermal treatment zone that occurs of external-heat soldering of employing when cookers such as soldering composite stainless steel cooking pan, kettle bottom, cause the local temperature height, the heating soldering temperature is corresponding inhomogeneous and then cause the bottom of a pan welding quality bad, bad present situations such as rosin joint occur and a kind of Frequency Induction Heating solderer that adopts at the bottom of the direct heating kettle of internally heating brazing of providing.
The utility model is to solve the problems of the technologies described above the concrete technical scheme that is adopted to be: a kind of Frequency Induction Heating solderer, comprise frame and the welding bench that is arranged on the frame, the last falsework of welding bench is connected with depression bar moving up and down, the depression bar lower end connects presser device, it is characterized in that: establish the intermediate frequency induction heating power supply control device in the described frame, the corresponding supporting seat that is provided with between the following falsework of welding bench and presser device, be provided with the heating in medium frequency head in the upper end of supporting seat, its intermediate frequency heating head top is connected with the heating process plate, be embedded with heating tube in the heating in medium frequency head, heating tube is the inner hollow structure, and the inner chamber of its hollow structure is connected with the water route cooling device.Adopt at the bottom of Frequency Induction Heating soldering and the direct heating kettle of internally heating brazing, heat aluminium sheet heatable soleplate again by the heat conduction, guarantee the welding temperature at the bottom of the iron pan like this, the heating-up temperature uniformity is improved, better guaranteed the brazing quality of compound cooker bottoms such as compound pot.This internal heat type Frequency Induction Heating solderer is applicable to that more the iron pan of making because of " iron " simultaneously can guarantee that the consumer replenishes the necessary trace iron element of human body, promotes health to the iron pan heating soldering at the multiple end.The multiple end of iron pan, adopt iron pan--aluminium sheet--stainless iron base plate or iron bottom plate to carry out three layers of soldering, conduct heat fast because the iron material heat conductivility is much better than stainless steel, and adopt traditional external-heat method for brazing, influenced brazing quality, cause the overheated and edge not prison welding of core, adopt the fine solution brazing quality problem of internal heat type heating energy, utilize at the bottom of the direct heating kettle of internally heating brazing, heat aluminium sheet heatable soleplate again by the heat conduction, guaranteed the brazing temperature at the bottom of the iron pan like this, the heating-up temperature uniformity is improved, guaranteed brazing quality to a greater extent.Utilize simultaneously that water-cooling project can play more effective cooling effect in heating tube.
As preferably, described welding bench is provided with pneumatic double or pneumatic multistation structure.Double or multistation can be to a greater extent raising soldering production efficiency.
As preferably, described heating tube is embedded under the top layer, upper end of heating in medium frequency head, and the distributed architecture of heating tube in heating head is helicoidal structure or grating structure.Better heating is directly delivered to the heating process plate, heated condition is more even reliable.
As preferably, described heating process plate is provided with the technology contact-making surface of suitable the bottom of a pan structure for adopting the graphite cake structure on heating process plate and heating in medium frequency head.It is little that high-density graphite plate heating process plate adds heat distortion amount, and homogeneous heating helps guaranteeing brazing quality.
As preferably, described heating in medium frequency head is realized insulation for adopting the installation heated seats of asbestos board structure as its heating tube, being beneficial to heating head.
As preferably, described intermediate frequency induction heating power supply control device comprises that rectification phase shift triggering, phase sequence self-adaption, inversion triggering, inversion draw preceding angle lock, inversion re-lighting, overcurrent protection, overvoltage protection, open-phase protection, the low protection of hydraulic pressure and the high defencive function structure of water temperature.For solderer provides the intermediate frequency induction heating power supply that possesses Multistage Control and defencive function, guarantee the reliable operate as normal of Frequency Induction Heating solderer.
As preferably, described welding bench is provided with transparent protective cover control structure.Just can carry out the heating soldering and the insulation at the compound end are operated after shutting protective cover, improve the handling safety reliability.
As preferably, described welding bench is provided with several guide and limit bars, and the guide and limit bar is located at the place, periphery of supporting seat, and the position of guide and limit bar 60 on welding bench 11 is the fixed-position structure with controllability.The cooker degrees of balance such as the guide and limit bar can better lead at the bottom of the compound pot of restriction institute soldering are more conducive to the convenience of brazing operation.
As preferably, described presser device is an elastic connection structure, adopts spring to be connected with bolt between the pressing plate of presser device and transmission plate.Can carry out automatic accommodation pressure effect, be more conducive to evenly spreading of solder, be beneficial to the assurance of brazing quality.
As preferably, be connected with cylinder on the described depression bar, cylinder operation adopts pneumatic switching device shifter.Drive the upper and lower lifting moving of depression bar and presser device by cylinder operation.
The beneficial effects of the utility model are: solved the external-heat soldering and caused overheated and the problem state that the marginal portion soldering is not firm of compound bottom center portion easily; The thermal treatment zone that reaches the high-frequency heating solderer concentrates on coil-induced position, causes local temperature too high, heats corresponding uneven problem state.Utilize the intermediate frequency induction heating power supply can the more convenient increase thermal treatment zone, guarantee the brazing temperature at the compound end, improve the uniformity of heating, improved the brazing quality of the compound bottoms of cooker such as compound pot, utilized the directly compound bottom internal layer of heating of internally heating brazing, conducted aluminium sheet heatable soleplate again by heat, the uniformity of heating-up temperature is better improved, guarantee brazing quality, improve the product percent of pass of making pot and cooker producer, reduced production cost.
Description of drawings:
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.
Fig. 1 is the structural representation of the utility model Frequency Induction Heating solderer.
Fig. 2 is the braze-welded structure schematic diagram that amplify at the A place of welding bench 11 among Fig. 1.
Fig. 3 is the structural representation of the brazing process center platen device of the utility model Frequency Induction Heating solderer when separating with the Frequency Induction Heating head.
Fig. 4 is the structural representation in the brazing process at the bottom of the adding compound pot of the utility model Frequency Induction Heating solderer the time.
Fig. 5 is the structural representation of the Frequency Induction Heating head of the utility model Frequency Induction Heating solderer.
Fig. 6 is the structural representation behind the removal heating process plate among Fig. 5.
Fig. 7 is the intermediate frequency induction heating power supply circuit diagram of the utility model Frequency Induction Heating solderer.
The specific embodiment
Among Fig. 1, the embodiment shown in Figure 2, a kind of Frequency Induction Heating solderer, comprise frame 10 and the welding bench 11 that is arranged on the frame, the last falsework 12 of welding bench is connected with depression bar 50 moving up and down, depression bar 50 lower ends connect presser device 40, be provided with intermediate frequency induction heating power supply control device 30 in the described frame 10, for solderer provides intermediate frequency induction heating power supply.The corresponding supporting seat 20 that installs and fixes between the following falsework 13 of welding bench and presser device 40, supporting seat 20 is by on the fastening following falsework 13 that is installed in welding bench of its runners 25, connect heating in medium frequency 22 in the upper end of supporting seat 20, its intermediate frequency heating head 22 tops are connected with heating process plate 24, be embedded with heating tube 23 in the heating in medium frequency 22, heating tube 23 is the inner hollow structure, and the heating tube inner chamber of its hollow structure is connected with solderer water route cooling device.Pneumatic double structure is installed on the described welding bench 11.Upper end surface layer setting-in heating tube 23 in heating in medium frequency 22, the distributed architecture of heating tube 23 in the heating in medium frequency head is the helicoidal structure (see figure 6), and it is local that heating tube two ends extension causes the heating cooling control of solderer in the supporting seat 20 of hollow structure.Described heating process plate 24 is for adopting the high-density graphite plate structure, is provided with and the matched technology contact-making surface of the bottom of a pan structure on heating process plate 24 and heating in medium frequency 22, realizes better press-fiting effect.Described heating in medium frequency 22 is for adopting the installation heated seats of asbestos board structure as its heating tube 23, and heat insulation effect is good.Described intermediate frequency induction heating power supply control device 30 comprises that rectification phase shift triggering, phase sequence self-adaption, inversion triggering, inversion draw low protection of preceding angle lock, inversion re-lighting, overcurrent protection, overvoltage protection, open-phase protection, hydraulic pressure and the high defencive function structure of water temperature (see figure 7); the kinds of protect function realizes jointly by integrated IC and peripheral circuit structure; for solderer provides the intermediate frequency induction heating power supply that possesses Multistage Control and defencive function, guarantee the reliable operate as normal of Frequency Induction Heating solderer.Described welding bench 11 is provided with transparent protective cover control structure 60, shuts heating soldering and the insulation operation that just can carry out behind the protective cover the compound end, improves the handling safety reliability.Described welding bench 11 is provided with 3 guide and limit bars 60, guide and limit bar 60 is fixed on the place, periphery of supporting seat 20, the position of guide and limit bar 60 on welding bench 11 is the fixed-position structure with controllability, can adjust guiding according to the tool that blows of different specification size.Described presser device 40 is an elastic connection structure, adopts spring 44 to be connected with bolt 45 between the pressing plate 43 of presser device 40 and transmission plate 42, and pressing plate 43 compressions and lax bolt 45 outer spring 44 and the transmission plate 42 that are sleeved on change the compression stroke distances.Described depression bar 50 upper ends are connected with cylinder, and cylinder operation adopts pneumatic switching device shifter, the soldering that hockets of pneumatic switching two stations.
In the use, open machine power, alternating current is through rectification circuit 31 rectifications of intermediate frequency induction heating power supply control device 30, its rectifier and trigger signal is obtained from the three-phase inlet wire of major loop, obtains 6 square wave synchronizing signals that differ from 60 degree mutually, is input to the input port of the integrated U1 of IC, rectification circuit 31 separates power frequency and intermediate frequency network by LD, be linked into by single-phase bridge inverter circuit 33, DC current is reverse into the ac square wave electric current of intermediate frequency, and it is sent into load circuit 34; Current signal on the three-phase inlet wire inserts the electric current input port of the integrated U1 of IC through current signal Acquisition Circuit 31 with the current signal that collects, and the integrated U1 of IC and its peripheral circuit constitute jointly that preceding angle lock, inversion re-lighting, overcurrent protection, overvoltage protection, open-phase protection are drawn in phase sequence self-adaption, inversion triggering, the inversion of intermediate frequency induction heating power supply, hydraulic pressure is low protects and the high defencive function structure of water temperature.By starting and interrupt control circuit 36, start the heating and the shutoff of intermediate frequency power supply.Open solderer, cylinder work zone dynamic pressure plate device rises and separates (see figure 3) with the heating in medium frequency head, behind the heating in medium frequency power initiation, carry out preheating to the intermediate frequency heating head, by pneumatic change-over switch the another one station is carried out pipeline start up by preheating after the preheating, and will be in the iron pan bottom, aluminium sheet, the compound pot that coats solder between the stainless iron base plate is housed in pot on the heating in medium frequency head by the guide and limit bar, the pot limit is (see figure 4) down, close its transparent shield, cylinder work zone dynamic pressure plate device descends and contacts with base plate at the bottom of the compound pot of soldering and compresses, clamping platen, and the compression spring is pressed at the bottom of the compound pot on the base plate transmission plate, soldering work starts, the soldering of realization at the bottom of to compound pot, after being incubated the temperature retention time of setting after the soldering again, system cuts off the power supply to this station heating head automatically, unloads compound pot and carries out next circulation brazing operation.
Claims (10)
1. Frequency Induction Heating solderer, comprise frame (10) and be arranged on welding bench (11) on the frame, the last falsework (12) of welding bench is connected with depression bar moving up and down (50), depression bar (50) lower end connects presser device (40), it is characterized in that: establish intermediate frequency induction heating power supply control device (30) in the described frame (10), the corresponding supporting seat (20) that is provided with between the following falsework (13) of welding bench and presser device (40), be provided with heating in medium frequency head (22) in the upper end of supporting seat (20), its intermediate frequency heating head (22) top is connected with heating process plate (24), be embedded with heating tube (23) in the heating in medium frequency head (22), heating tube (23) is the inner hollow structure, and the inner chamber of its hollow structure is connected with the water route cooling device.
2. according to the described Frequency Induction Heating solderer of claim 1, it is characterized in that: described welding bench (11) is provided with pneumatic double or pneumatic multistation structure.
3. according to the described Frequency Induction Heating solderer of claim 1, it is characterized in that: described heating tube (23) is embedded under the top layer, upper end of heating in medium frequency head, and the distributed architecture of heating tube in heating in medium frequency head (22) is helicoidal structure or grating structure.
4. require 1 described Frequency Induction Heating solderer according to profit, it is characterized in that: described heating process plate (24) is provided with the technology contact-making surface that is fit to the bottom of a pan structure for adopting the graphite cake structure on heating process plate (24) and heating in medium frequency head (22).
5. according to claim 1 or 4 described Frequency Induction Heating solderers, it is characterized in that: described heating in medium frequency head (22) is for adopting the installation heated seats of asbestos board structure as its heating tube (23).
6. according to the described Frequency Induction Heating solderer of claim 1, it is characterized in that: described intermediate frequency induction heating power supply control device (30) comprises that rectification phase shift triggering, phase sequence self-adaption, inversion triggering, inversion draw low protection of preceding angle lock, inversion re-lighting, overcurrent protection, overvoltage protection, open-phase protection, hydraulic pressure and the high circuit protection function structure of water temperature.
7. according to claim 1 or 2 described Frequency Induction Heating solderers, it is characterized in that: described welding bench (11) is provided with transparent protective cover control structure (60).
8. according to the described Frequency Induction Heating solderer of claim 7, it is characterized in that: described welding bench (11) is provided with several guide and limit bars (60), guide and limit bar (60) is located at the place, periphery of supporting seat (20), and the position of guide and limit bar (60) on welding bench (11) is the fixed-position structure with controllability.
9. according to the described Frequency Induction Heating solderer of claim 1, it is characterized in that: described presser device (40) is an elastic connection structure, adopts spring (44) to be connected with bolt (45) between the pressing plate (43) of presser device (40) and transmission plate (42).
10. according to claim 1 or 2 or 3 or 4 or 6 or 9 described Frequency Induction Heating solderers, it is characterized in that: described depression bar (50) upper end is connected with cylinder, and cylinder operation adopts pneumatic switching device shifter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009203032282U CN201405151Y (en) | 2009-05-15 | 2009-05-15 | Medium frequency induction heating brazing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009203032282U CN201405151Y (en) | 2009-05-15 | 2009-05-15 | Medium frequency induction heating brazing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201405151Y true CN201405151Y (en) | 2010-02-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009203032282U Expired - Fee Related CN201405151Y (en) | 2009-05-15 | 2009-05-15 | Medium frequency induction heating brazing machine |
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| Country | Link |
|---|---|
| CN (1) | CN201405151Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104588861A (en) * | 2014-12-12 | 2015-05-06 | 苏州宏创高频加热设备有限公司 | Double-position high-frequency welding machine |
| CN105290556A (en) * | 2015-11-05 | 2016-02-03 | 青岛同日机械电子有限公司 | High-frequency induction soldering machine |
| CN106735674A (en) * | 2016-11-25 | 2017-05-31 | 深圳亚力盛连接器有限公司 | Tin soldering machine |
-
2009
- 2009-05-15 CN CN2009203032282U patent/CN201405151Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104588861A (en) * | 2014-12-12 | 2015-05-06 | 苏州宏创高频加热设备有限公司 | Double-position high-frequency welding machine |
| CN104588861B (en) * | 2014-12-12 | 2016-08-24 | 苏州宏创高频加热设备有限公司 | Double high-frequency induction welder |
| CN105290556A (en) * | 2015-11-05 | 2016-02-03 | 青岛同日机械电子有限公司 | High-frequency induction soldering machine |
| CN105290556B (en) * | 2015-11-05 | 2017-10-03 | 青岛同日机械电子有限公司 | High-frequency induction brazing machine |
| CN106735674A (en) * | 2016-11-25 | 2017-05-31 | 深圳亚力盛连接器有限公司 | Tin soldering machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100217 Termination date: 20170515 |
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| CF01 | Termination of patent right due to non-payment of annual fee |