CN201392844Y - Solar energy assembly laminator - Google Patents
Solar energy assembly laminator Download PDFInfo
- Publication number
- CN201392844Y CN201392844Y CN200920136076U CN200920136076U CN201392844Y CN 201392844 Y CN201392844 Y CN 201392844Y CN 200920136076 U CN200920136076 U CN 200920136076U CN 200920136076 U CN200920136076 U CN 200920136076U CN 201392844 Y CN201392844 Y CN 201392844Y
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- China
- Prior art keywords
- heating plate
- laminating machine
- pipeline
- radian
- solar components
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- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model provides a solar energy assembly laminator which is characterized in that the laminator comprises an upper cover, an elastic laminated film, a lower box body and a working bench, wherein the elastic laminated film is arranged on the upper cover, an upper chamber is formed between the elastic laminated film and the upper cover, the upper cover and the lower box body are hermetically matched to form a working chamber, the working bench positioned in the working chamber comprises a heating plate assembly which consists of a frame-type heating plate and a radian regulating device connected with the frame-type heating plate, and the radian regulating device is used for regulating the radian of the frame-type heating plate. The solar energy assembly laminator can easily realize the regulation of the radian of the heating plate, and can finish the lamination of solar assemblies with various shapes, and the equipment is easy to operate and favorable for cost saving, the stages of production are simplified, moreover, the laminator of the utility model is applied widely and facilitates the development of existing solar batteries.
Description
Technical field
The utility model relates to a kind of solar components manufacturing equipment, particularly a kind of solar components laminating machine.
Background technology
Along with the growing of society and progressive, it is nervous that the energy more is tending towards, the particularly minimizing day by day of non-regenerative resource such as coal, oil, use the field of the above-mentioned energy all to be impacted, such as field of traffic, because the rise of oil price, caused the contradiction of each aspect thus, the exploitation of new forms of energy and application seem more and more urgent thus, and solar energy is as new renewable resource, and the application in each field obtains broad research.
Solar module (also claiming " photovoltaic module ") is according to electrical property classification carrying out series and parallel, through being combined into the minimum unit that can independently use as power supply after the encapsulation with some cells.Solar module has various size and dimensions, conventional solar module structure is followed successively by glass/eva film/solar cell/eva film/back veneer material from top to bottom, the also photovoltaic glass curtain wall of promising architectural design, its structure top to bottm is followed successively by glass/eva film/solar cell/eva film/glass.Sealing four sides by laminating again after with its compacting frames up and forms.
The laminating machine of using is according to the shape of the assembly of its preparation at present, can be divided into plate type solar component laminator and radian type solar components laminating machine, but no matter be plate type solar component laminator or radian type solar components laminating machine, general all is to adopt the heating plate of solid shape to come the lamination solar components, the solar components that can only prepare single traits, and along with the development that is widely used of solar cell, the shape of solar components is also very strange, particularly various radian solar components more can cooperate the demand of various products, obviously this single laminating machine range of application is narrower, diversified solar cell can not be prepared, the development of prior art can not be satisfied.
The utility model content
The purpose of this utility model is narrower in order to overcome existing layer press range of application, can only prepare the shortcoming of the single solar components of shape, provides a kind of and can prepare the laminating machine that the plate type solar assembly can prepare the camber solar components again.
The utility model provides a kind of solar components laminating machine, and wherein, described laminating machine comprises loam cake, elastic layer press mold, lower box, workbench, and described elastic layer press mold is arranged on and covers, and forms upper chamber between described elastic layer press mold and loam cake; Described loam cake and the lower box formation working cavity that is sealed and matched; Described workbench is arranged in the working cavity, comprises heating board assembly, and described heating board assembly comprises joint formula heating plate and connected radian adjusting device, and described radian adjusting device is used to regulate the radian of joint formula heating plate.
The heating board assembly of the solar components laminating machine that the utility model provides comprises joint formula heating plate and connected radian adjusting device, the radian of simple realization heating plate is adjustable, can finish the lamination of difform solar components, and equipment is simple to operation, particularly adopt the laminating machine of model with respect to existing preparation camber solar components, overcome produce different radians maybe need regulate radian solar components and constantly change the production complexity of model, the defective of cost of idleness, help saving cost, simplify working process, and laminating machine of the present utility model is widely used, and helps the development of existing solar cell.
Description of drawings
The structural representation of a kind of execution mode of laminating machine that Fig. 1 provides for the utility model.
The structural representation of a kind of execution mode of laminating machine heating board assembly that Fig. 2 provides for the utility model.
The structural representation of a kind of camber solar components that the laminating machine that Fig. 3 provides for the utility model prepares.
The structural representation that the laminating machine heating plate that Fig. 4 provides for the utility model is connected with the heating plate support.
Embodiment
The purpose of this utility model is narrower in order to overcome existing layer press range of application, the shortcoming that can only prepare the single solar components of shape, provide a kind of and can prepare the laminating machine that the plate type solar assembly can prepare the camber solar components again, comprise loam cake, elastic layer press mold, lower box, workbench, wherein, loam cake and the lower box formation working cavity that is sealed and matched, workbench is arranged in the working cavity, comprise heating board assembly, described heating board assembly comprises joint formula heating plate and connected radian adjusting device.The utility model is regulated the radian of joint formula heating plate by the radian adjusting device that is connected with joint formula heating plate, and the radian of simple realization heating plate is adjustable, and the mould of replacing costliness that need not complexity is realized the lamination to the solar components of different radians.
Joint formula heating plate of the present utility model preferably has at least two single-unit heating plates, and wherein, the quantity of single-unit heating plate and big the I situation of the solar components of lamination as required adjust, and be relevant with the size of laminating machine and the size of assembly etc.
The radian adjusting device of the solar energy layer press that the utility model provides can be preferably and comprise guide rail, heating plate support and the connector that connects guide rail and heating plate support, have sliding tray on the described heating plate support, the height of every joint heating plate is regulated and can be regulated the radian adjusting that realizes whole joint formula heating plate by the height of heating plate support.Further, preferred described radian adjusting device comprises two guide rails that are parallel to each other, described guide rail has sliding tray, and described heating plate support guide rail relatively slides, and the adjusting of the relative position between the joint formula heating plate can realize by regulating the relative position of joint formula heating plate support on guide rail.Adopt two guide rails that are parallel to each other to be connected, can improve its connection stability with the heating plate support.Described connector can be selected dismountable fixed connecting pieces such as bolt for use.
Wherein, described heating plate is connected with the heating plate support by bearing, and described heating plate is connected with bearing fixing, and can drive heating plate and rotate with respect to the heating plate support.It can be connected modes such as welding that described heating plate is connected with bearing fixing.After regulating the relative position between heating plate height and heating plate, assembly to be pressed is put on the heating plate.When the heating plate that is welded with bearing was connected with the heating plate support, heating plate can rotate with respect to the heating plate support.Regulate the connection between the adjacent heating plate, make its connection more level and smooth, thereby help producing the solar components of function admirable.The control piece of control roll shaft of the present utility model can be arranged at the outer surface of laminating machine, the loam cake of laminating machine need not be opened and the conversion that any parts get final product the heating plate of the different radians of simple realization need not be changed, not only save cost, and helped the sealing of laminating machine.
Wherein, the elastic layer press mold is arranged on and covers, and forms upper chamber between elastic layer press mold and loam cake; Wherein, the elastic layer press mold can be and well known to a person skilled in the art various flexible members, and the utility model can adopt heat resistant rubber.The elastic layer press mold is arranged at and covers, when loam cake being filled the gas of certain pressure, make this heat resistant rubber produce deformation, and solar components is produced certain lamination pressure, realization is to the lamination of product, and the shape of this elastic layer press mold can be adjusted according to the shape of solar components, help improving rate of finished products, prevent to damage solar components.The blowing pressure of general lamination is 0.8 atmospheric pressure～1.5 atmospheric pressure.Be beneficial to adjustment pressure simultaneously, the utility model preferably connects upper chamber and vacuum pump by pipeline and vacuum valve, and upper chamber is vacuumized, and the aerating device to upper chamber is set on pipeline simultaneously, realizes the pressure in the upper chamber, and solar components is carried out lamination.
Working cavity connects and vacuum pump by pipeline and vacuum valve, is used for the course of work following vacuum chamber is vacuumized.Wherein, vacuum pump of the present utility model can be one, also can be a plurality of.
The utility model preferably by the heating of liquid oil bath media implementation to heating plate, is realized even temperature control by the snakelike pipeline and the connected temperature sensor that are arranged in heating plate inside, unit, and snakelike pipeline is connected in oil cylinder by hot oil pump; Snakelike pipeline is two and independently is staggered to and has the pipeline body of two two ends into and out of hydraulic fluid port, be arranged in parallel two heaters on the pipeline between the pipeline of two two ends oil-ins of this snakelike pipeline and the oil transportation end of hot oil pump, and the pipeline of two of snakelike pipelines head and the tail oil-out is connected on the pipeline between the oil inlet end of fuel tank and hot oil pump.Realization is to the even heating of heating plate.
Wherein, the utility model is in order better to realize vacuum, control last lamination pressure, and the gas of better getting rid of inter-module, prevent to damage by pressure or press assembly less than required, the utility model can be established fluid sealant the laminating machine loam cake combines at least one face in the plane with working cavity on, be equipped with fluid sealant on preferred two planes, helps the sealing of laminating machine.
The utility model is that example is described in further detail the step that laminating machine of the present utility model is realized lamination with the solar cell louver:
1) a plurality of solar battery sheet series connection and parallel connection are welded together;
2) be placed on the joint formula heating plate or be placed on according to the order stack of solar cell louver glass/EVA (ethylene-vinyl acetate material)/solar battery sheet/EVA/TPT and be sent at last on the conveyer belt on the joint formula heating plate;
3) laminating machine sealing vacuumizes laminating machine;
4) to the loam cake inflation, pressure is lamination in 0.8 atmospheric pressure～1.5 barometric pressure range, and laminating temperature is the 100-140 degree;
5) constant temperature curing under the 120-160 degree again gets required solar cell louver after.
Below in conjunction with accompanying drawing a kind of preferred implementation of the present utility model is done more specific description:
Shown in Figure of description 1, the solar components laminating machine of present embodiment comprises loam cake 1, lower box 6, and the sealant layer 9 that is used to seal loam cake 1 and lower box 6 cooperations; Be arranged at the elastic layer press mold 2 of laminating machine loam cake 1 lower surface; Workbench in being arranged in the working cavity is mainly heating board assembly; Also be provided with the pumped vacuum systems 10 that is connected with casing.Wherein, heating board assembly comprises the joint formula heating plate of being made up of side by side a plurality of single-unit heating plates 8 and passes through to slot at every joint heating plate 8 lower surfaces, the heating system of oil pipeline 12 is set; And radian adjusting device.The radian of joint formula heating plate 8 is regulated by the radian adjusting device, and the radian adjusting device comprises two guide rails that are parallel to each other 7, heating plate support 4, and connects the bolt 5 of guide rail 7 and support 4.Offer sliding tray on guide rail 7 and the support 4, by the height of regulating heating plate that slides up and down of support 4.Further, heating plate 8 is connected with support 4 by bearing 3, and heating plate 8 is fixedlyed connected with bearing 3 welding, and heating plate 8 can rotate with respect to support 4, and then when more piece heating plate 8 was in differing heights, every joint heating plate 8 connected more level and smooth.Therefore, can realize different radians by the height of adjusting support and the rotational angle of bearing.
Shown in Figure of description 2, shown the heating system in the laminating machine heating component, comprise and be arranged on the oil pipeline 12 in the fluting below the heating plate, and the flexible pipe 11 (pipeline can be crooked) that connects every joint oil pipeline 12, oil pipeline 12 is connected to form snakelike pipeline by flexible pipe 11, and the pipeline of two of snakelike pipelines head and the tail oil-out is connected on the pipeline between the oil inlet end of fuel tank and hot oil pump again.Realization is to the even heating of heating plate.
Shown in Figure of description 3, the syndeton schematic diagram of heating plate 8 and radian adjusting device in the demonstration heating component, heating plate 8 is welded to connect with bearing 3, support 4 passes bearing and connects, support 4 is fixedlyed connected with nut 14 by bolt 13 with guide rail 7, and then the adjustable height of realization heating plate 8, and relatively rotate, the radian that reaches whole joint formula heating plate is adjustable.
Shown in Figure of description 4, show the solar components that the present embodiment lamination forms, comprise 19 layers of photovoltaic glass 15/EVA film 16/ solar battery sheet 17/EVA film 18/TPT films, form the solar components of certain radian through the lamination of laminating machine.
The heating plate of laminating machine of the present utility model is that simple single-unit heating plate-type connects, by the height adjusting of support and the rotation of heating plate, the radian of simple realization heating plate is adjustable, not only help adjusting the radian of solar components, and prevented solar battery sheet because module outer surface stress deformation and broken or free displacement with respect to photovoltaic glass has improved the quality of rate of finished products and product.Heating plate radian of the present utility model is adjustable, can finish the lamination of difform solar components, and equipment is simple to operation, particularly adopt the laminating machine of model with respect to existing preparation camber solar components, overcome produce different radians maybe need regulate radian too can assembly and constantly change the production complexity of model, the defective of cost of idleness, help saving cost, simplify working process, and laminating machine of the present utility model is widely used, and helps the development of existing solar cell.
Claims (7)
1. a solar components laminating machine is characterized in that, described laminating machine comprises loam cake, elastic layer press mold, lower box, workbench,
Described elastic layer press mold is arranged on and covers, and forms upper chamber between described elastic layer press mold and loam cake;
Described loam cake and the lower box formation working cavity that is sealed and matched;
Described workbench is arranged in the working cavity, comprises heating board assembly, and described heating board assembly comprises joint formula heating plate and connected radian adjusting device, and described radian adjusting device is used to regulate the radian of joint formula heating plate.
2. solar components laminating machine according to claim 1 is characterized in that, described joint formula heating plate comprises at least two single-unit heating plates.
3. solar components laminating machine according to claim 1 is characterized in that, described radian adjusting device comprises guide rail, heating plate support and connector, has sliding tray on the described heating plate support, and uses connector to be connected on the guide rail; Described radian adjusting device is regulated the radian of joint formula heating plate by the height of regulating the heating plate support.
4, solar components laminating machine according to claim 3, it is characterized in that described radian adjusting device comprises two guide rails that are parallel to each other, described guide rail has sliding tray, described heating plate support uses connector to be connected on two guide rails, and guide rail slides relatively.
5. solar components laminating machine according to claim 3 is characterized in that, described heating plate is connected with the heating plate support by bearing, and described heating plate is connected with bearing fixing, and can drive heating plate relative to rotating with the heating plate support.
6. solar components laminating machine according to claim 2 is characterized in that, described heating board assembly also comprises snakelike pipeline and the connected temperature sensor that is arranged in single-unit heating plate inside, and described snakelike pipeline is connected in oil cylinder by hot oil pump; Described snakelike pipeline is two and independently is staggered to and has the pipeline body of two two ends into and out of hydraulic fluid port, be arranged in parallel two heaters on the pipeline between the pipeline of two two ends oil-ins of this snakelike pipeline and the oil transportation end of hot oil pump, and the pipeline of two of snakelike pipelines head and the tail oil-out is connected on the pipeline between the oil inlet end of fuel tank and hot oil pump.
7. a kind of solar components laminating machine according to claim 1 is characterized in that at least one face that described laminating machine loam cake combines with lower box in the plane is provided with fluid sealant.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920136076U CN201392844Y (en) | 2009-03-27 | 2009-03-27 | Solar energy assembly laminator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920136076U CN201392844Y (en) | 2009-03-27 | 2009-03-27 | Solar energy assembly laminator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201392844Y true CN201392844Y (en) | 2010-01-27 |
Family
ID=41599665
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920136076U Expired - Fee Related CN201392844Y (en) | 2009-03-27 | 2009-03-27 | Solar energy assembly laminator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201392844Y (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102950864A (en) * | 2012-10-30 | 2013-03-06 | 常州兆阳光能科技有限公司 | Full-automatic solar panel laminating apparatus, |
| CN104952813A (en) * | 2015-07-01 | 2015-09-30 | 西安永电电气有限责任公司 | Heating plate and soldering method of IGBT (insulated gate bipolar transistor) module |
| CN106271014A (en) * | 2016-08-31 | 2017-01-04 | 西安泰力松新材料股份有限公司 | The series-mounting of a kind of dereliction grid solar cell and dereliction grid cell concatenation machine |
| CN110071195A (en) * | 2019-04-09 | 2019-07-30 | 河南工程学院 | A kind of solar cell layer pressure control device |
| CN114274649A (en) * | 2021-12-02 | 2022-04-05 | 盐城天合国能光伏科技有限公司 | Solar cell module laminating machine |
| CN115947530A (en) * | 2023-01-05 | 2023-04-11 | 凯盛科技股份有限公司蚌埠华益分公司 | 3D glass apron preparation hot bending former |
-
2009
- 2009-03-27 CN CN200920136076U patent/CN201392844Y/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102950864A (en) * | 2012-10-30 | 2013-03-06 | 常州兆阳光能科技有限公司 | Full-automatic solar panel laminating apparatus, |
| CN104952813A (en) * | 2015-07-01 | 2015-09-30 | 西安永电电气有限责任公司 | Heating plate and soldering method of IGBT (insulated gate bipolar transistor) module |
| CN106271014A (en) * | 2016-08-31 | 2017-01-04 | 西安泰力松新材料股份有限公司 | The series-mounting of a kind of dereliction grid solar cell and dereliction grid cell concatenation machine |
| CN106271014B (en) * | 2016-08-31 | 2018-10-16 | 西安泰力松新材料股份有限公司 | A kind of series-mounting and dereliction grid cell concatenation machine of dereliction grid solar cell |
| CN110071195A (en) * | 2019-04-09 | 2019-07-30 | 河南工程学院 | A kind of solar cell layer pressure control device |
| CN114274649A (en) * | 2021-12-02 | 2022-04-05 | 盐城天合国能光伏科技有限公司 | Solar cell module laminating machine |
| CN115947530A (en) * | 2023-01-05 | 2023-04-11 | 凯盛科技股份有限公司蚌埠华益分公司 | 3D glass apron preparation hot bending former |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100127 Termination date: 20160327 |
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| CF01 | Termination of patent right due to non-payment of annual fee |