CN201388519Y - Tobacco reversal suspending charging machine - Google Patents
Tobacco reversal suspending charging machine Download PDFInfo
- Publication number
- CN201388519Y CN201388519Y CN200920084386U CN200920084386U CN201388519Y CN 201388519 Y CN201388519 Y CN 201388519Y CN 200920084386 U CN200920084386 U CN 200920084386U CN 200920084386 U CN200920084386 U CN 200920084386U CN 201388519 Y CN201388519 Y CN 201388519Y
- Authority
- CN
- China
- Prior art keywords
- tobacco leaf
- tobacco
- agitator
- charging
- reverse suspension
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 39
- 244000061176 Nicotiana tabacum Species 0.000 title 1
- 241000208125 Nicotiana Species 0.000 claims abstract description 38
- 238000007599 discharging Methods 0.000 claims abstract description 29
- 238000002156 mixing Methods 0.000 claims abstract description 13
- 238000009826 distribution Methods 0.000 claims abstract description 7
- 239000000725 suspension Substances 0.000 claims description 24
- 230000002441 reversible effect Effects 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 13
- 238000007667 floating Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 7
- 239000011229 interlayer Substances 0.000 claims description 7
- 238000007670 refining Methods 0.000 claims description 7
- 230000007423 decrease Effects 0.000 claims description 5
- 238000010276 construction Methods 0.000 claims description 3
- 230000003321 amplification Effects 0.000 claims description 2
- 239000010410 layer Substances 0.000 claims description 2
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 2
- 238000005265 energy consumption Methods 0.000 abstract description 7
- 235000019504 cigarettes Nutrition 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 23
- 239000002994 raw material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000001105 regulatory effect Effects 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000443 aerosol Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000009688 liquid atomisation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004260 weight control Methods 0.000 description 1
Images
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- Manufacture Of Tobacco Products (AREA)
Abstract
The utility model discloses a tobacco reversal suspending charging machine belonging to the technical field of cigarette devices. The tobacco reversal suspending charging machine is provided with a vertical charging cylinder (2). The upper part of the charging cylinder (2) is a blanking area (1), the middle part thereof is a suspending area (3) and the lower part thereof is provided with a tobacco falling area (4); a discharging mixing funnel (7) is installed under the tobacco falling area (4); the center of the upper part of the funnel-shaped blanking area (1) is provided with a charging tobacco distribution stirrer (12); a main flue pipe (6) is communicated with the lower part of the suspending area (3); a branch flue pipe (5) is communicated with the lower part of the tobacco falling area (4); and the charging tobacco distribution stirrer (12) is communicated with a charging vibrating groove (15). The tobacco reversal suspending charging machine has reasonable design, succinct structure and easy implementation and changes the traditional drum-type charging machine into the vertical type, thus leading the operation to be convenient and charging to be even and lowering energy consumption.
Description
Technical field
The utility model belongs to the cigarette machine technical field, is specifically related to a kind of tobacco leaf that makes and carries out evenly reinforced equipment again after negative pressure is issued to suspension.
Background technology
In the prior art, the charger that uses on the primary processing line all is the roller type charging machine, adopts the continuous charging mode to produce reinforced.Its principle is the rotation by cylinder, impels the tobacco leaf along continuous straight runs to advance and axially rolling, one group of reinforced shower nozzle is set in the cylinder feeds in raw material, and feed liquid is mixed in the tobacco leaf; Reinforced shower nozzle is arranged on the feed end or the discharge end of cylinder, by certain steam pressure, with the feed liquid mixed aerosol, produces steam feed liquid atomization gas and applies; Charging precision control is main carries out tobacco leaf flow and Weight control by quantitative feeding and electronic scale before reinforced, by reinforced control system, controls the flow of feeding quantity, carries out charging precision control.
The roller type charging machine has following shortcoming at present:
1, charger complex structure, occupation area of equipment is relatively large.Because the feed roller that adds of existing charger is arranged substantially in horizontal direction, requires to add feed roller during equipment work and rotates vertically, causes its various pipe design complexity, occupation area of equipment is relatively large.
2, feeding homogeneity is poor.Because the existing reinforced continuous charging that is, adding the interior tobacco leaf of feed roller moves simultaneously at level, axial direction, feed in raw material by the one group of reinforced shower nozzle that is arranged on cylinder feed end or discharge end simultaneously, the feed liquid jeting area is limited, just can not guarantee that each sheet tobacco leaf fully touches feed liquid, feeding homogeneity control is bad, can not guarantee the uniformity of product quality.
3, equipment energy consumption is higher relatively.Because the increasing of existing charger working ability, the size that adds feed roller also becomes big thereupon, and it is higher relatively to cause ordering about the energy consumption that cylinder rotates.
The utility model content
At the above-mentioned deficiency of prior art, the technical problems to be solved in the utility model provides the reverse suspension charger of a kind of tobacco leaf, and the mechanism of the reverse suspension charger of tobacco leaf is simple, and feeding homogeneity is good, and equipment energy consumption is relatively low.
The technical solution of the utility model is: the reverse suspension charger of tobacco leaf contains charging groove, feeding tube, hot blast and exhausting moisture pipeline, the discharging groove that shakes that shakes, described reverse suspension charger also is provided with vertical casing drum, casing drum top is the infundibulate discharging area, the middle part is the floating zone of tubular, the tobacco leaf that tubaeform amplification is set under the floating zone descends and distinguishes, and tobacco leaf decline is funnel shaped discharging batch mixing bucket under the district; Be provided with the flight blade distribution agitator of vertical direction in the center upper portion of infundibulate discharging area; The air main of hot air duct is connected with the bottom, floating zone, and bottom, branch wind pipe tobacco leaf decline district is connected.Flight blade distributes that agitator is suitable for reading to connect with the charging groove that shakes, and flight blade distributes the agitator end opening to be positioned at discharging area; The feed liquid pipe is arranged on flight blade and distributes the agitator center, and its upper end is connected with feeding tube and motor, and its lower end is provided with central nozzle; The outer tube of feed liquid pipe is provided with the refining plate.
Described central nozzle top is provided with the cutting plate of umbrella shape.The gradient of described cutting plate is 15-50 °.The refining plate that is provided with on the described outer tube is crisscross arranged.Described flight blade distributes agitator to be socketed with can regulate the sleeve that flight blade distributes agitator length; The length that is arranged on the feed liquid pipe of flight blade distribution agitator central authorities is adjustable.The wall of described casing drum is an interlayer, and interlayer is connected with hot air duct, and the internal layer of interlayer is a mesh plate.The inwall upper edge of infundibulate discharging area is provided with the rinse water pipe; The inwall upper edge of discharging batch mixing bucket is provided with down cleans water pipe.Be provided with nozzle down in the exit of air main or the bottom of floating zone.The feed hopper of loading hopper and discharging batch mixing bucket all are provided with hermetically-sealed construction.
The utility model is reasonable in design, and structure is simple and direct, implements easily, traditional roller type charging machine is changed into vertical, makes easy to operately, evenly reinforced, and has reduced energy consumption.
Description of drawings
Accompanying drawing 2 is middle and lower part sectional structure schematic diagrames of accompanying drawing 1.
Accompanying drawing acceptance of the bid keep the score state as follows: the 1-discharging area; The 2-casing drum; The 3-floating zone; The 4-tobacco leaf descends and distinguishes; The 5-branch wind pipe; The 6-air main; 7-discharging batch mixing bucket; The 8-heat exchanger assemblies; 9-humidity discharging pipe; The 10-central nozzle; 11-refining plate; The 12-flight blade distributes agitator; 13-feed liquid pipe; The 14-cutting plate; The 15-charging groove that shakes; The last rinse water pipe of 16-; The 17-frame; 18-cleans water pipe down; The 19-discharging groove that shakes; The 20-mesh plate; Nozzle under the 21-; The 22-exhaust duct; The 23-sleeve.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present utility model is described in further detail.As shown in Figure 1, the reverse suspension charger of tobacco leaf of the present utility model is arranged on the frame 17, and the simple procedure of the operation of feeding in raw material is: casing drum 2 is vertical direction setting, transfixion.Smoked sheet is through weigh feeder behind the loosening and gaining moisture, by the charger charging groove 15 that shakes, enter into flight blade and distribute agitator 12, the effect that distributes agitator 12 by blade, smoked sheet vertically falls under the gravity effect in casing drum 2 uniformly, a certain amount of hot blast by the bottom-up circulation of hot air duct, the smoked sheet that causes to fall and break is in a kind of suspended state of slow decline, the rotation that distributes agitator 12 simultaneously by flight blade, under the effect of refining plate 11, smoked sheet produces certain upset; Feed in raw material and feed in raw material nozzle 21 by being distributed in casing drum 2 following many shower nozzles, and the central nozzle 10 that distributes agitator 12 lower ends at flight blade, the feed liquid that forms the atomizing shape is fed in raw material, and the blade after reinforced at last drops to discharging and shakes on the groove 19, and whole reinforced process is carried out continuously.Be that hot blast and exhausting moisture pipeline are communicated with signal with casing drum 2 as shown in Figure 2.
Describe the structure and the course of work thereof of each several part below again in detail.Feeding-distribution device, drive shaft sleeve is provided with refining plate 11, the material that falls is fallen uniformly, because flight blade distributes the diameter of agitator 12 more much bigger than axle sleeve, material can be directly down to cutting plate 14, flight blade distributes agitator 12 bottoms to be provided with sleeve 23, can regulate the height that flight blade distributes agitator 12, can decide the flow of material by the distance between regulating sleeve 23 and the cutting plate 14.Because entering continuously of material also has inhibitory action for the blade layering that forms naturally (heavier past whereabouts, lighter past come-up), because the always past blade that presses down the front of blade afterwards.
Flight blade distributes agitator 12 and discharging batch mixing bucket 7 all to be provided with hermetically-sealed construction, helps controlling the hot air circulation in the cylindrical shell.After a part of material enters discharging batch mixing bucket 7, forms sealing, open the plate (can finish automatically) of discharging batch mixing bucket 7 by cylinder, system begins automatic periodic duty.
The method of operation of material, the taper of top discharging area 1 help material and fall from end face.Straight tube 3 places, floating zone suspend material at the middle part, suspension time can be realized by the size of regulating intake, after material is fed in raw material in the suspension process, heavier falling earlier progressively arranged, because dropping zone 4 is back tapers under the following tobacco leaf, the buoyancy that material is subjected to is gradually decreased, and material can fall smoothly.Lighter material also can break away from floating zone 3 gradually under the extruding of material afterwards, enter in the discharging batch mixing bucket 7, sends into down operation again from groove 19 is shaken in the discharging of bottom.
The interlayer that casing drum 2 entire body inwalls adopt mesh plate 20 to make, the inside feeds hot blast, makes an inwall have hot blast to blow out all the time, prevents blade adhesion in cylindrical shell, also can keep the temperature in the cylindrical shell simultaneously.
System's cleaning is fixed rinse water pipe 16 on the circle around mesh plate 20 tops, open after every batch of reinforced finishing and clean water valve, and water after the cleaning and waste residue are discharged by the stainless steel discharge bucket of bottom.The cleaning of bottom discharging batch mixing bucket 7 taper surfaces can realize by following rinse water nozzle 18.
Temperature---wind speed adjustment relation, because the floating velocity of blade is 3---4 meter per seconds, the diameter of supposing cylinder inboard wall is 1.2 meters, required air quantity is Q=v * s=3 * 3.14 * 0.4 * 0.4 * 3600=5500m when then material suspended
3/ h (7200m
3/ h).When the wind speed in the cylindrical shell and air quantity met the demands, material will be at the cylindrical shell inner suspension, change the wind speed in the cylindrical shell this moment, by regulating inlet air door, because the sectional area of cylindrical shell is certain, when air quantity reduces, wind speed in the cylindrical shell will reduce, and material will fall gradually.When the wind speed in the cylindrical shell changed, the temperature in the cylindrical shell also can change, and can make temperature keep relative stability by the air outlet of adjusting heat exchanger assemblies 8 and the air door of bypass pipe this moment.
Reinforced time, the temperature value that can reach, wind speed range by speed and the time that the control material falls, can be regulated the reinforced time of material in cylindrical shell.Material temperature can be near the temperature of hot blast in the cylindrical shell, wind speed≤4 meter per seconds (having surpassed this speed material will be adsorbed on the superincumbent web plate) in the cylindrical shell.
Nozzle in the cylindrical shell also can adopt the mode of intermediate arrangement, stretches out nozzle at the center of hot-blast outlet, after system starts directly by spraying of material around the middle mind-set.
Processing index adjustment (method, scope) means, in service in system, mainly realize (comprising the air door of bypass pipe and the air door of wind-supplying mouth) adjusting (i.e. the adjusting of reinforced time) of temperature and speed by damper, the flow of material can be realized by the height of regulating charging aperture.Reinforced opportunity and mode are controlled by independent reinforced electric-control system.
Advantage of the present utility model has:
1, the charging (feeding) equipment design is relatively simple, the floor space less.
Because the adding feed roller and need not rotate of floated charger, and vertically arrange, equipment is relative Simply, and floor space little.
2, feeding homogeneity is good.
Because in the reinforced process, raw tobacco material is in loose suspension falling state, and reinforced shower nozzle is at cigarette The sheet falling direction is provided with a plurality of, jeting area broad covered area, so tobacco leaf contact feed liquid chance showed increased, Reinforced uniformity obviously improves.
3, the energy consumption of suspension charger is relatively low.
Because the adding feed roller and need not rotate of suspension charger, just blade distributes agitator to rotate, and required energy consumption is relatively low.
Claims (10)
1, the reverse suspension charger of a kind of tobacco leaf, contain charging groove, feeding tube, hot blast and exhausting moisture pipeline, the discharging groove that shakes that shakes, it is characterized in that: described reverse suspension charger is provided with vertical casing drum (2), casing drum (2) top is infundibulate discharging area (1), the middle part is the floating zone (3) of tubular, the tobacco leaf that tubaeform amplification is set under the floating zone (3) descends and distinguishes (4), is funnel shaped discharging batch mixing bucket (7) under the tobacco leaf decline district (4); Be provided with the flight blade distribution agitator (12) of vertical direction in the center upper portion of infundibulate discharging area (1); The air main of hot air duct (6) is connected with bottom, floating zone (3), and branch wind pipe (5) is connected with (4) bottom, tobacco leaf decline district.
2, the reverse suspension charger of tobacco leaf according to claim 1 is characterized in that: flight blade distributes that agitator (12) is suitable for reading to connect with the charging groove (15) that shakes, and flight blade distributes agitator (12) end opening to be positioned at discharging area (1); Feed liquid pipe (13) is arranged on flight blade and distributes agitator (12) center, and its upper end is connected with feeding tube and motor, and its lower end is provided with central nozzle (10); The outer tube of feed liquid pipe (13) is provided with refining plate (11).
3, the reverse suspension charger of tobacco leaf according to claim 2 is characterized in that: described central nozzle (10) top is provided with the cutting plate (14) of umbrella shape.
4, the reverse suspension charger of tobacco leaf according to claim 3, it is characterized in that: the gradient of described cutting plate (14) is 15-50 °.
5, the reverse suspension charger of tobacco leaf according to claim 2 is characterized in that: the refining plate (11) that is provided with on the described outer tube is crisscross arranged.
6, the reverse suspension charger of tobacco leaf according to claim 1 is characterized in that: described flight blade distributes agitator (12) to be socketed with can regulate the sleeve (23) that flight blade distributes agitator length; The length that is arranged on the feed liquid pipe (13) of flight blade distribution agitator (12) central authorities is adjustable.
7, the reverse suspension charger of tobacco leaf according to claim 1, it is characterized in that: the wall of described casing drum (2) is an interlayer, and interlayer is connected with hot air duct, the internal layer of interlayer is mesh plate (20).
8, the reverse suspension charger of tobacco leaf according to claim 1, it is characterized in that: the inwall upper edge of infundibulate discharging area (1) is provided with rinse water pipe (16); The inwall upper edge of discharging batch mixing bucket (7) is provided with down cleans water pipe (18).
9, the reverse suspension charger of tobacco leaf according to claim 1 is characterized in that: be provided with nozzle (21) down in the exit of air main (6) or the bottom of floating zone (3).
10, the reverse suspension charger of tobacco leaf according to claim 1 is characterized in that: the flight blade of loading hopper (2) distributes agitator (12) and discharging batch mixing bucket (7) all to be provided with hermetically-sealed construction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920084386U CN201388519Y (en) | 2009-03-24 | 2009-03-24 | Tobacco reversal suspending charging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920084386U CN201388519Y (en) | 2009-03-24 | 2009-03-24 | Tobacco reversal suspending charging machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201388519Y true CN201388519Y (en) | 2010-01-27 |
Family
ID=41595333
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920084386U Expired - Lifetime CN201388519Y (en) | 2009-03-24 | 2009-03-24 | Tobacco reversal suspending charging machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201388519Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101803798A (en) * | 2010-04-14 | 2010-08-18 | 南京理工大学 | Vertical pneumatic bending, flavoring and feeding device |
| CN102028303A (en) * | 2009-09-27 | 2011-04-27 | 湖北中烟工业有限责任公司 | Reverse suspension feeder of tobacco leaves |
| CN104055215A (en) * | 2014-07-13 | 2014-09-24 | 红塔烟草(集团)有限责任公司 | Novel tobacco material flavoring equipment |
| CN108541997A (en) * | 2018-05-04 | 2018-09-18 | 云南中烟工业有限责任公司 | A kind of use for laboratory small batch tobacco perfuming method and apparatus |
| CN112325592A (en) * | 2019-08-05 | 2021-02-05 | 安徽艾博生物科技有限公司 | Industrial chemicals screening drying device |
-
2009
- 2009-03-24 CN CN200920084386U patent/CN201388519Y/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102028303A (en) * | 2009-09-27 | 2011-04-27 | 湖北中烟工业有限责任公司 | Reverse suspension feeder of tobacco leaves |
| CN102028303B (en) * | 2009-09-27 | 2013-05-22 | 湖北中烟工业有限责任公司 | Reverse suspension feeder of tobacco leaves |
| CN101803798A (en) * | 2010-04-14 | 2010-08-18 | 南京理工大学 | Vertical pneumatic bending, flavoring and feeding device |
| CN104055215A (en) * | 2014-07-13 | 2014-09-24 | 红塔烟草(集团)有限责任公司 | Novel tobacco material flavoring equipment |
| CN108541997A (en) * | 2018-05-04 | 2018-09-18 | 云南中烟工业有限责任公司 | A kind of use for laboratory small batch tobacco perfuming method and apparatus |
| CN112325592A (en) * | 2019-08-05 | 2021-02-05 | 安徽艾博生物科技有限公司 | Industrial chemicals screening drying device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100127 Effective date of abandoning: 20090324 |
|
| RGAV | Abandon patent right to avoid regrant |