CN201386617Y - Hot-rolling or CSP cooling water overflow discharge power generation system - Google Patents

Hot-rolling or CSP cooling water overflow discharge power generation system Download PDF

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Publication number
CN201386617Y
CN201386617Y CN200920083745U CN200920083745U CN201386617Y CN 201386617 Y CN201386617 Y CN 201386617Y CN 200920083745 U CN200920083745 U CN 200920083745U CN 200920083745 U CN200920083745 U CN 200920083745U CN 201386617 Y CN201386617 Y CN 201386617Y
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csp
hot rolling
cooling water
generator
water turbine
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CN200920083745U
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王贵良
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WUHAN LUFENG TECHNOLOGY CO LTD
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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Abstract

The utility model relates to a hot-rolling or CSP cooling water overflow discharge power generation system which has the constituent elements connected in the following way: a water turbine is respectively connected with a main water pipe and an overflow pipe of hot-rolling or CSP cooling water; the overflow pipe is provided with a pressure measuring instrument, a flow rate measuring instrument, a self-control valve and a hand valve; a shaft end of the water turbine is connected with an electric generator which is connected with grid-connected equipment; a device for detecting and regulating the rotating speed of the water turbine at the position of a guide vane or a spray needle is installed on the water turbine; an electric generator temperature and vibration detecting device is arranged on the electric generator; the grid-connected equipment can be connected with power grid by a bus cable; and a control and protection device is respectively connected with the pressure measuring instrument, the flow rate measuring instrument, the device for detecting and regulating the rotating speed of the water turbine at the position of the guide vane or the spray needle, the electric generator temperature and vibration detecting device, the self-control valve and the grid-connected equipment. The hot-rolling or CSP cooling water overflow discharge power generation system belongs to a small hydropower station and has wide change range in load, so as not to take part in peak and frequency modulation.

Description

Hot rolling or CSP cooling water overflow discharging power generation system
Technical field
The utility model belongs to the water generating technical field, and promptly reclaiming industry by water turbine has the pressure energy that discharges water to generate electricity, and relates in particular to hot rolling or the overflow of CSP cooling water discharging power generation system.
Background technique
1. hot rolling or CSP produce with cooling moisture high pressure, low pressure and laminar flow cooling etc. multiplely, and major part be intermittent type, and hot rolling or CSP press the design discharge water when promptly crossing steel, but press 20% left and right sides water of design discharge during steel.Because the intermittent type cycle is short, a cooling raw water service pump group start and stop number water pump at short notice and adopts overflow voltage stabilizing drainage means that about 80% pressure water is emitted adjusting the water yield.Therefore the mechanical energy that has pressure to discharge water mainly consumes with wearing and tearing, noise and vibration mode, not only causes environmental pollution, and (as cavitation erosion) has a strong impact on working life to equipment damage.
At present, domestic nearly hundred cover hot rollings or CSP production line all adopt the aquatic product mode of above-mentioned intermittent discharge.More abroad hot rollings or CSP production line also are like this.
2. owing to various reasons such as production technology and device characteristics, hot rolling or CSP can not adopt frequency control way, fluid power or the magnetic coupling mode of speed regulation of recycle pump group to change cooling water inflow.
3. because hot rolling or CSP investment huge (being generally billions of yuans), output and efficient height, the user generally pays little attention to hundreds and thousands of ten thousand yuan energy waste.
4. domestic user and relevant unit more do not have corresponding research and development and brainstorm subject, and do not have correlation technique abroad yet introducing the not catapepsis of external main production technology in the past.
5. national macroscopical energy conservation department is not understood hot rolling or the discharging of CSP pressure water, so no hot rolling or CSP water at intermittence can utilize scientific research to set up the project.
6. hot rolling or CSP and water power are two diverse industries, and intermittently the generating of overflow discharging cooling water has big technical difficulty.
Iron And Steel Industry is the energy consumption rich and influential family, and hot rolling or CSP energy consumption in iron and steel production accounts for larger proportion.China builds hot rolling or CSP mainly from external introduction before 10 years, domesticly in recent years transplants by research of technique and digestion, and hot rolling is totally-domestic basically.But also do not adopt at present both at home and abroad hot rolling or CSP cooling water overflow discharge water to carry out the precedent or the imagination of generating voltage-stabilized electricity by use, do not have any article of this respect yet.According to the requirement of China's steel industry development policies and energy-saving and emission-reduction and the enforcement of China's " renewable energy sources method ", building and improve environmental friendliness, resource-conserving hot rolling or CSP production line also is fervent hope of the present utility model.
Summary of the invention
The purpose of this utility model is to adopt hot rolling or CSP cooling water overflow discharging to generate electricity, constitute a kind of new power generation system that does not have at present both at home and abroad, the energy of wasting in modes such as noise, vibration and wearing and tearing (acoustic energy, heat energy etc.) is reclaimed, simultaneously the definite value adjusting is carried out in hot rolling or CSP production on demand, and the degree of regulation of power generation system is not less than original overflow voltage stabilizing drainage means.Hot rolling or CSP cooling water overflow discharging power generation system do not need existing equipment is done any transformation, only original water-cooling tube are carried out the perforate diversion and get final product.The utility model does not only influence hot rolling or CSP productions, and has increased the reliability that the cooling water voltage stabilizing is regulated.
The technical solution of the utility model is:
Hot rolling or CSP cooling water overflow discharging power generation system; comprise water turbine; generator; grid-connection device; control and protective gear; the Pressure testing instrument; flow instrumentation; guide vanes of water turbine or nozzle needle position; rotating speed detects and controlling device; generator-temperature detection and vibration detection device; Self controlling valve; manually-operated gate; it is characterized in that: the inlet of water turbine; outlet links to each other with spill pipe with the water main of hot rolling or CSP cooling water respectively; in hot rolling or the CSP cooling water spill pipe Pressure testing instrument is installed; flow instrumentation; Self controlling valve; manually-operated gate; the axle head of water turbine links to each other by gear-box with generator or axle directly links to each other; generator is connected with grid-connection device by the bus cable; guide vanes of water turbine or nozzle needle position; rotating speed detects with controlling device and is installed on the water turbine; generator-temperature detection and vibration detection device are installed on the generator; grid-connection device is connected with electrical network by the bus cable, control and protective gear respectively with the Pressure testing instrument; flow instrumentation; guide vanes of water turbine or nozzle needle position; rotating speed detects and controlling device; generator-temperature detection and vibration detection device; Self controlling valve; grid-connection device links to each other.
Also include overflow voltage stabilizing drainage means, one overflow voltage stabilizing drainage means is installed at the inlet of water turbine, the hot rolling or the CSP cooling water spill pipe of outlet.
When generator is a synchronous generator, also include excitation device, excitation device is connected between synchronous generator and the grid-connection device.
Described water turbine is mixed-flow, diagonal flow type, axial flow, tubular, the water turbine of cutting the formula of hitting, tilt-impulse type or double click type.
Described Self controlling valve is butterfly valve, ball valve, seat valve or gate valve, and that valve can be is pneumatic, surge or electronic, flow, the pressure coupling of specification such as the bore of valve, material and hydraulic turbine generator.
Described manually-operated gate is gate valve, butterfly valve, ball valve or seat valve, the flow of specification such as the bore of valve, material and hydraulic turbine generator, pressure coupling.
Related water turbine, generator, grid-connection device, control and protective gear, Pressure testing instrument, flow instrumentation, guide vanes of water turbine or nozzle needle position, rotating speed detection and controlling device, generator-temperature detection and vibration detection device, Self controlling valve, manually-operated gate and excitation device, the overflow voltage stabilizing drainage means of the utility model all bought from market and obtained.
The utility model is not limited to hot rolling or the generating of CSP cooling water overflow discharge water, also is not limited to metallurgical industry, has pressure to discharge water to other industry and all is suitable for.
Adopt water turbine the potential energy of hot rolling or CSP cooling water and kinetic energy to be converted into the mechanical energy drive generator for electricity generation of rotating equipments such as runner or bucket.Water turbine can be impact (comprise mixed-flow, diagonal flow type, axial flow and tubular etc.), also can be impact type (comprise water bucket type promptly cut the formula of hitting, tilt-impulse type and double click type etc.); According to the difference of arrangement, hydraulic turbine generator can be vertical or horizontal.Specifically select which kind of type water turbine and generator for use, depend primarily on hydraulic head, flow and existing power grid environment and investment.In addition, can select high-voltage power (10kV or 6kV) or low pressure generating (400V) according to generated energy situation and the existing electrical network situation of user.
This power generation system does not need hot rolling or CSP equipment to carry out any transformation, only control and protective gear and original hot rolling or CSP control apparatus is carried out signal and communication or gets in touch.Control of the present utility model and protective gear can adopt PLC, DCS or existing water power nonshared control unit.
A, control and protective gear are formed and function
Comprise with CPU being the controller, analog amount input/output module, communication apparatus and the bus that constitute of core, man-machine interface (HMI) etc.
---controller
Comprise mainframe and extension frame.By each parameter and the communication information that the analog amount input/output module is gathered, open machine automatically or semi-automatic, be incorporated into the power networks, load up is to normal operation or shut down.No matter what state is power generation system be in, and controller carries out the automatic voltage regulation adjusting according to cooling water pressure and the consumption of hot rolling or CSP in real time.
Each parameter and communication bus relevant information by the collection of analog amount input/output module; as unit overrun, bearing bush temperature is too high, cooling water interruption, electric network fault, roll or CSP master's production requirement etc., the automatic follow procedure of controller is realized unit emergency shutdown and relevant safety interlocking protection control.
---the analog amount input/output module
By on-the-spot each Operational Limits of analog amount input/output module collecting treatment and relevant information; as hydraulic generator unit rotating speed and vibration, bearing temperature, cooling water flow and pressure, electric network state, hot rolling or CSP master's production requirement and power generation system electric quantity parameter (voltage, electric current, active power, power factor etc.), cooperate the automatic follow procedure of controller to realize unit operation control, shut down control and relevant safety interlocking protection control.
---communication apparatus and bus
Not only realize connection and communication between the hydraulic generator system control equipment, and can carry out information exchange with main manufacture control device
---man-machine interface (HMI)
Be used to monitor and control the running state of hydraulic generator.
Hot rolling or the generating of CSP cooling water overflow discharge water are on-the-spot unattended production units.Wherein on-the-spot HMI is used for power generating equipment debugging and maintenance; Be located at the HMI in hot rolling or CSP operation control room, when being used for ordinary production and the monitoring under the transient working condition situation.
B, software
Core for control and safety protection device.By software,, realize various State Control of the present utility model and safety protection control automatically in conjunction with field instrument, valve and external communication contact signal.
The utility model is to be principle not influence main line production, and generating to greatest extent.Therefore the control gear major function is different with general hydroelectric project, i.e. no matter still transition operation of the normal operation of power generation system will be produced hot rolling or CSP to control with parameters such as cooling water pressure, flows and be placed above the other things.
Description of drawings
Fig. 1 is a principle schematic of the present utility model.
Embodiment
The utility model will be further described in conjunction with the accompanying drawings.
As shown in Figure 1; the utility model comprises water turbine 1; generator 2; grid-connection device 3; control and protective gear 4; overflow voltage stabilizing drainage means; Pressure testing instrument 5-1; flow instrumentation 5-2; guide vanes of water turbine or nozzle needle position; rotating speed detects and controlling device 5-3; generator-temperature detection and vibration detection device 5-4; Self controlling valve 6; manually-operated gate 7; the inlet of water turbine 1; outlet links to each other with spill pipe with hot rolling or CSP cooling water water main respectively; inlet at water turbine 1; the hot rolling or the CSP cooling water spill pipe of outlet are installed an overflow voltage stabilizing drainage means; on hot rolling or the CSP cooling water spill pipe Pressure testing instrument 5-1 is installed; flow instrumentation 5-2; Self controlling valve 6; manually-operated gate 7; the axle head of water turbine 1 links to each other by axle with generator 2 or gear is connected; generator 2 is connected with grid-connection device 3 by the bus cable; guide vanes of water turbine or nozzle needle position; rotating speed detects with controlling device 5-3 and is installed on the water turbine 1; generator-temperature detection and vibration detection device 5-4 are installed on the generator 2; grid-connection device 3 is connected with electrical network by the bus cable, control and protective gear 4 respectively with Pressure testing instrument 5-1; flow instrumentation 5-2; guide vanes of water turbine or nozzle needle position; rotating speed detects and controlling device 5-3; Self controlling valve 6; generator-temperature detection and vibration detection device 5-4; grid-connection device 3 links to each other.
Build hot rolling or the overflow of CSP cooling water discharging power generation system and need follow the relevant rules standard of country, the utility model is implemented to be described further below in conjunction with accompanying drawing.
1. start and prepare
Hydraulic generator can start at the scene, also can start with the shared operation control room of hot rolling or CSP.
Before hot rolling or the CSP master's production run, supporting facility such as its water treatment put into operation in advance, and hot rolling this moment or CSP cooling overflow discharge water power generation system also are in the generating standby condition.Whether inspection starts relevant equipment and parameter with hot rolling or CSP cooling overflow discharge water power generation system and is in normally, if above equipment and parameter are all normal, can closing valve (comprising manually-operated gate) be arranged switch.
2. start-up course
Slow boiling water turbine stator or nozzle needle strengthen gradually and enter the water turbine water yield.By the water flow detector, guide vanes of water turbine or nozzle needle position, rotating speed detector and main production with parameters such as cooling water pressure detections are comprehensively relatively judged and definite stator or nozzle needle aperture and stroke.The Operational Limits of Real Time Observation hydraulic turbine generator changes, and rotary wheel of water turbine is risen near being incorporated into the power networks rotating speed.For synchronizer, should throw excitation this moment and check that by synchronous device hot rolling or CSP cool off voltage, frequency and the phase place of overflow discharge water power generation system and electrical network, satisfying under the condition that is incorporated into the power networks be incorporated into the power networks (, must carry out the no-load running test) by the rules standard for the generator set that is incorporated into the power networks for the first time in good time.
3. running
Hydraulic turbine generator after being incorporated into the power networks can carry out power per liter control.In the power per liter process, " overflow voltage stabilizing drainage means " modulating valve cuts out, and this automatic control process also can be participated in finishing by this water power control gear.In case " overflow voltage stabilizing drainage means " modulating valve complete shut-down, hot rolling or CSP production are in non-when crossing steel, the utility model promptly is in the design load generating.
During ordinary production, the utility model can carry out information exchange to important parameter with main manufacture control device, so that understand PRODUCTION STATUS mutually and carry out necessary chain control.
Because the utility model generated energy is little, and fluctuation is frequent, and the load peak that do not participate in service is regulated.
4. orderly closedown
Orderly closedown is that hot rolling or CSP stop production for a long time, and the corresponding stoppage in transit of water processing establishment and the stopping process that carries out are if hot rolling or CSP cooling overflow discharge water power generation system (comprising electrical network) abnormal parameters or periodical repair also will be shut down.Stopping process is that stator or nozzle needle are slowly closed; " overflow voltage stabilizing drainage means " has closing valve corresponding opening automatically; when hot rolling or CSP cooling overflow discharge water power generation system output power is zero or near zero the time and grid disconnection, corresponding stator of complete shut-down or nozzle needle and water turbine inlet/outlet valve then.
5. emergency shutdown
Be meant to have a strong impact on hot rolling or CSP cooling overflow discharge water power generation system (comprising electrical network) safety or influence hot rolling or a kind of full auto stop mode of CSP master's production that emergency shutdown is realized by safety protection device, and is main relevant with following parameter or state:
Hot rolling or CSP requirement
Water turbine and generator vibration are excessive
Water turbine and dynamo bearing temperature are too high
Rotating speed is too high
Electric network fault
When the arbitrary halt condition more than the appearance in the generator operation, chain generator and grid disconnection, emergency shutdown and " overflow voltage stabilizing drainage means " coordination are realized hot rolling or the pressure controlled smooth transition of CSP under the emergency shutdown situation.
Illustrate
With two kinds of cooling waters of certain hot rolling mill is that example is calculated and analyzed:
1. high-pressure cooling water
Pump group water pump quantity: 7 (5 usefulness 2 are equipped with), separate unit power: 800kW, lift: 125m
Water flow: 2.17m3/s, but discharge water amount: Q=2.17m3/s*0.8=1.73m3/s intermittently during steel.
So generated output: P=9.81 η QH=9.81*0.9*1.73*125=1909 (kilowatt)
η is the efficient of hydraulic turbine generator in the formula, and Q is a water flow, and H is that head is a lift.If the production time in hot rolling mill year, intermittent discharge water was by 3500 hours (actual meeting was greater than 3500 hours), then by 7000 hours:
Annual electricity generating capacity: E=P*T=3500*1909=6682450 (kilowatt hour)=668.245 ten thousand degree
2. laminar cooling water
Pump group water pump quantity: 8 (6 usefulness 2 are equipped with), separate unit power: 315kW, lift: 30m; Discharging head: 25m
Water flow: 4.17m3/s, but discharge water amount: Q=4.17m3/s intermittently during steel
So generated output: P=9.81 η QH=9.81*0.9*4.17*25=920 (kilowatt)
Annual electricity generating capacity: E=P*T=3500*368=3221481 (kilowatt hour)=322.15 ten thousand degree
Build hot rolling or the overflow of CSP cooling water discharging power generation system and can utilize original factory building and pipeline, only suitable processing is done on the hydroelectric facility basis and increase is cooled off the relevant pipeline of overflow discharge water power generation system with hot rolling or CSP, thus civil engineering partly to take investment very low.About totally 100 (there are 3 cover hot rollings and 1 cover CSP in domestic existing hot rolling or CSP factory as Wuhan Iron and Steel Plant only).Hot rolling or CSP cooling overflow discharge water power generation system total investment for construction: ten thousand yuan of 200-400, so economic benefit and social benefit are very considerable.
Hot rolling or CSP cooling water overflow discharging power generation system are mainly used in and reduce the main line need for electricity, promptly needn't directly incorporate the big network system of country into.

Claims (6)

1; hot rolling or CSP cooling water overflow discharging power generation system; comprise water turbine; generator; grid-connection device; control and protective gear; the Pressure testing instrument; flow instrumentation; guide vanes of water turbine or nozzle needle position; rotating speed detects and controlling device; generator-temperature detection and vibration detection device; Self controlling valve; manually-operated gate; it is characterized in that: the inlet of water turbine; outlet links to each other with spill pipe with the water main of hot rolling or CSP cooling water respectively; on hot rolling or the CSP cooling water spill pipe Pressure testing instrument is installed; flow instrumentation; Self controlling valve; manually-operated gate; the axle head of water turbine directly links to each other with generator or links to each other by gear-box; generator is connected with grid-connection device by the bus cable; guide vanes of water turbine or nozzle needle position; rotating speed detects with controlling device and is installed on the water turbine; generator-temperature detection and vibration detection device are installed on the generator; grid-connection device is connected with electrical network by the bus cable, control and protective gear respectively with the Pressure testing instrument; flow instrumentation; guide vanes of water turbine or nozzle needle position; rotating speed detects and controlling device; generator-temperature detection and vibration detection device; Self controlling valve; grid-connection device links to each other.
2, hot rolling according to claim 1 or the overflow of CSP cooling water discharging power generation system is characterized in that: also include overflow voltage stabilizing drainage means, at the inlet of water turbine, the hot rolling or the CSP cooling water spill pipe of outlet one overflow voltage stabilizing drainage means is installed.
3, hot rolling according to claim 1 and 2 or the overflow of CSP cooling water discharging power generation system, it is characterized in that: when generator is a synchronous generator, also include excitation device, excitation device is connected with generator.
4, hot rolling according to claim 1 or the overflow of CSP cooling water discharging power generation system is characterized in that: described water turbine is mixed-flow, diagonal flow type, axial flow worker, tubular, the water turbine of cutting the formula of hitting, tilt-impulse type or double click type.
5, hot rolling according to claim 1 or the overflow of CSP cooling water discharging power generation system, it is characterized in that: described Self controlling valve is butterfly valve, ball valve, seat valve or gate valve.
6, hot rolling according to claim 1 or the overflow of CSP cooling water discharging power generation system, it is characterized in that: described manually-operated gate is gate valve, butterfly valve, ball valve or seat valve.
CN200920083745U 2009-02-19 2009-02-19 Hot-rolling or CSP cooling water overflow discharge power generation system Expired - Fee Related CN201386617Y (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103161533A (en) * 2012-08-16 2013-06-19 襄阳航力机电技术发展有限公司 Turbo-expander power generating method with utilization of chemical exhaust
CN103454037A (en) * 2012-06-04 2013-12-18 上海市政工程设计研究总院(集团)有限公司 Hydraulic self-powered water pipe pressure measuring device
CN104061113A (en) * 2014-06-12 2014-09-24 广西广宁工业科技有限公司 Unattended intelligent small-size package water turbine power station
CN104421093A (en) * 2013-08-20 2015-03-18 株式会社东芝 Hydraulic turbine and pipe
CN106224155A (en) * 2016-07-27 2016-12-14 江苏河海嘉裕节能科技有限公司 The measurement method of parameters of cooling tower dedicated water turbine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103454037A (en) * 2012-06-04 2013-12-18 上海市政工程设计研究总院(集团)有限公司 Hydraulic self-powered water pipe pressure measuring device
CN103161533A (en) * 2012-08-16 2013-06-19 襄阳航力机电技术发展有限公司 Turbo-expander power generating method with utilization of chemical exhaust
CN104421093A (en) * 2013-08-20 2015-03-18 株式会社东芝 Hydraulic turbine and pipe
CN104061113A (en) * 2014-06-12 2014-09-24 广西广宁工业科技有限公司 Unattended intelligent small-size package water turbine power station
CN106224155A (en) * 2016-07-27 2016-12-14 江苏河海嘉裕节能科技有限公司 The measurement method of parameters of cooling tower dedicated water turbine
CN106224155B (en) * 2016-07-27 2018-08-28 江苏河海嘉裕节能科技有限公司 The measurement method of parameters of the special hydraulic turbine of cooling tower

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Address after: 430080 Hubei Province, Wuhan City Qingshan District 121 Street 190 No. 2 steel

Patentee after: Wuhan Lufeng Technology Co.,Ltd.

Address before: 430223 Hubei city of Wuhan province East Lake New Technology Development Zone, University Road No. 33

Patentee before: Wang Guiliang

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Granted publication date: 20100120

Termination date: 20140219