CN201369121Y - Comprehensive training platform for debugging and repairing numerical control equipment - Google Patents

Comprehensive training platform for debugging and repairing numerical control equipment Download PDF

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Publication number
CN201369121Y
CN201369121Y CNU2008202135766U CN200820213576U CN201369121Y CN 201369121 Y CN201369121 Y CN 201369121Y CN U2008202135766 U CNU2008202135766 U CN U2008202135766U CN 200820213576 U CN200820213576 U CN 200820213576U CN 201369121 Y CN201369121 Y CN 201369121Y
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China
Prior art keywords
cabinet
module
numerical control
control device
main control
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Expired - Fee Related
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CNU2008202135766U
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Chinese (zh)
Inventor
廖强华
王明友
钟健
冯小军
魏胜
陈芳
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Shenzhen Polytechnic
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Shenzhen Polytechnic
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Abstract

The utility model relates to a comprehensive training platform for debugging and repairing numerical control equipment, which comprises a moving component cabinet, a main control cabinet and a computer; and the computer is connected with the main control cabinet, and the main control cabinet is connected with the moving component cabinet. The comprehensive training platform has the advantages that the computer is arranged to achieve the functions of debugging and repairing the each function of a numerical control machine, and to replace the numerical control machine to achieve the all-around trainings, exercises of the numerical control machine, and a plurality of functions which can be only completed by cooperating with the computer; and therefore, resources are abundant, the training can be carried out and teaching contents are wide.

Description

Numerical control device debugging and maintenance comprehensive practical traning platform
Technical field
The utility model relates to electromechanical integration teaching equipment technical field, is specifically related to a kind of numerical control device debugging and maintenance comprehensive practical traning platform.
Background technology
Along with Chinese economic development, China has become the important machining center in the whole world, thereby needs to cultivate large quantities of digital control processing talents, to satisfy the demand of socio-economic development.Debug and keep in repair in the relevant post vocational training with numerical control device, relate to the teaching and the training of the module such as operation programming, system's connection, PMC programming, debugging, maintenance, servo adjustment of digital control system, training through above-mentioned module, the trainee just can reach the requirement in post, satisfies " numerically-controlled machine is debug the professional standard of maintenance mans country " middle-and-high-ranking worker that Ministry of Labour and Social Security of the People's Republic of China formulates, technician, senior technician's technical merit.
In the practice-training teaching that Numeric Control Technology is used, generally all use numerically-controlled machine as instruction vector, as teaching object to the student carry out that numerically-controlled machine is electric, the teaching of aspect such as PMC programming, digital control system connection, numerically-controlled machine debugging, fault diagnosis and maintenance, servo adjustment.But, because the training or the teaching process of above-mentioned aspect changes control program, control circuit, systematic parameter etc. through regular meeting, usually can cause the normal processing duty that returns to that lathe can not be very fast, influence the normal use of lathe.And directly use numerical control device to carry out the teaching and the training of above-mentioned module, cost is higher on the one hand, the system that is not easy on the other hand carry out connects, can not the reproduction phenomenon of the failure be set by fault, the PMC programming be can not practise comprehensively easily, the numerical control device debugging and maintenance comprehensive practical traning platform that are fit to teaching needed to develop for this reason.
The domestic application of not seeing numerical control device debugging and maintenance comprehensive practical traning platform aspect, but the report that related fields are arranged, such as having disclosed a kind of numerical control principle demonstration and maintenance multi-function test stand among the Chinese patent ZL200620025808.6, comprise: desk-top casing, digital control system, grating closed signal system are housed on the casing, carry out electronic devices and components and mechanical actuating mechanism, and with the corresponding circuit designation system of box house circuit, box house also is equipped with system, control circuit and open maintenance circuit test connector system.This numerical control principle demonstration and maintenance multi-function test stand have certain positive effect, but it does not possess computing machine, therefore can not carry out necessary computed programming, debugging etc., thereby can not adapt to current development need, are necessary further improvement.
The utility model content
Technical problem to be solved in the utility model is: a kind of numerical control device debugging and maintenance comprehensive practical traning platform that comprises computer system is provided, it can concentrate the vocational training of carrying out a lot of numerical controls aspect, thereby reduce the teaching, training cost, improve efficiency of teaching, press close to produce actual.
For solving the problems of the technologies described above, the utility model adopts following technical scheme:
Numerical control device debugging and maintenance comprehensive practical traning platform comprise: moving component cabinet, main control cabinet and computing machine; Described computing machine is connected with main control cabinet, and described main control cabinet is connected with the moving component cabinet.
The beneficial effects of the utility model are:
Owing to be provided with computing machine, not only can have the debugging maintenance function of every control function of numerically-controlled machine, the replacement numerically-controlled machine finish the numerically-controlled machine each side training and exercise; Need coupled computer just can finish all multi-functional can also be finished, thereby aboundresources, training can be carried out, the content of courses is extensive.Below in conjunction with accompanying drawing the utility model is described in further detail.
Description of drawings
Fig. 1 is debugging of the utility model embodiment numerical control device and the structural representation that keeps in repair comprehensive practical traning platform.
Fig. 2 is debugging of the utility model embodiment numerical control device and the electrical principle block diagram that keeps in repair comprehensive practical traning platform.
Embodiment
The numerical control device debugging of the utility model embodiment and maintenance comprehensive practical traning platform, its structure mainly comprises the moving component cabinet on the left side and the main control cabinet two large divisions on the right as shown in Figure 1.Detachable and the convenient carrying of dynamic component cabinet and main control cabinet; Then pass through bolt together during use, the effect observation during convenient the application.
As shown in Figure 1, main control cabinet comprises: servo amplification module 9, CRT/MDI module 10, NC control module 11, relay module 8, graphoscope 5, handwheel 7, output indicator and switch module 6, system power on/and power-off modular 12, worktable 4, pallet 3, regulator cubicle 1 and calculate rack 2.
Calculate rack 2 and be positioned at the right of below of main control cabinet, be placed with the main frame of computing machine in it.Regulator cubicle 1 is positioned at the left side of calculating rack 2, and part is two-layer up and down in the regulator cubicle 1; Lower floor is equipped with power transformer, control transformer, impedor and other forceful electric power element; The upper strata then is equipped with distributing board, and light current devices such as air switch, contactor, terminal row, I/O unit are arranged on the distributing board.Distributing board can disassemble separately, makes things convenient for the student to practise wiring, distribution and carries out the inspection of line.The top that work top 4 is positioned at regulator cubicle 1 and calculates rack 2, and cantilever stretches out convenient books, the instrument etc. placed thereon.Pallet 3 is positioned at the below of work top 4, and it is used to place the keyboard and the mouse of computing machine.The main control cabinet front is middle to be graphoscope 5, output indicator and switch module 6 are positioned at the right of graphoscope 5, it is provided with plurality of indicator lamps and cutting-off switch, can realize fault setting and the demonstration of fault-signal, the indication of working condition etc. of lathe, and can change the distribution condition of I/O address, carry out the establishment and the debugging training of PMC (programmable machine bed controller Programmable Machine Control) program, improve trainee's PMC program capability.The below, left side of graphoscope 5 is NC control modules 11, and the top, left side is a LCD/MDI module 10.Wherein LCD/MDI module 10 comprises the LCD display in left side and the manual data input block (MDI) on right side again.System powers on/and power-off modular 12 mainly comprises last eletric button and the cut-off button that is positioned at output indicator and switch module 6 belows among Fig. 1, and it is used to control the electric power on/off of whole numerical control device debugging and maintenance comprehensive practical traning platform.The main control cabinet upper right corner is a relay module 8, and a plurality of relays are installed on it, and whole relay module 8 detachably gets off, and makes things convenient for the student to finish distribution and makes.The main control cabinet upper left corner is servo amplification module 9.Servo amplification module 9 comprises: the servoamplifier panel is equipped with servoamplifier and I/O link y axis amplifier y on it.The servoamplifier panel makes the operator can observe the working condition of amplifier a little more than the main control cabinet surface.
Cabinet 30 1 sides of moving component cabinet are equipped with the access panel 31 that organic glass is made, and make things convenient for the student to observe the situation of cabinet interior 30.The capacity that is equipped with in the cabinet 30 is ten umbrella shape tool magazine, and spindle motor, three feed shafts (X, Y, Z axle) servomotor, also can increase I/O Link spindle motor (being usually used in controlling universal stage) in case of necessity.Tool magazine is by its rotation of Electric Machine Control of tool magazine self, and the cylinder that carries is controlled it and sent cutter.Can observe the moving situation of three the feed shaft servomotors, spindle motor and the I/O link spindle motor that are installed in cabinet inside by access panel 31.
As shown in Figure 2, the external electrical network power supply enters forceful electric power panel and power transformer, sends into servoamplifier through power transformer, and each servomotor is given in power supply.The light current panel also is connected with tool magazine.After the power transformer transformation, send into the direct supply of light current panel, for control device (LCD/MDI unit and nc unit, I/O unit or the guidance panel etc.) use of total system.The servoamplifier electrical source of power is from forceful electric power panel power transformer, and the 24V power supply is provided by direct supply, and accepts to drive each servomotor motion from the steering order of nc unit.Nc unit is with servoamplifier, I/O unit are connected respectively.The 24V power supply of nc unit is provided by direct supply, and is connected by RS232 with computing machine, with the backup/restoration of realizing systematic parameter, backup/restoration/on-line debugging of terraced figure, and the uploading/download, DNC machining experiment etc. of program.Relay on the relay module 8, its coil contact is connected in the I/O unit, and the control contact is connected to control circuit.Output indicator is connected with the I/O unit with switch module 6.Handwheel 7 is connected with the I/O unit, receives I/O unit or control panel according to concrete address assignment, is used for manually controlling the motion of three feed shaft servomotors.System powers on/and power-off modular 12 is connected between forceful electric power panel and the external power source, controls the on/off of whole numerical control device debugging and maintenance comprehensive practical traning platform.The power lead of each motor, code device signal line all are connected to the corresponding interface of the servo amplification module 9 of main control cabinet.Tool magazine motor, solenoid valve are also connected to the light current panel in the main control cabinet regulator cubicle 1, by its action of I/O unit controls, can realize the control exercise and the program composition of conventional tool magazine, and tool magazine cutter number and main shaft cutter number are indicated by seven-segment display.
If there is I/O link axle, then need I/O link y axis amplifier y is linked to each other with I/O unit (being installed on the light current panel), moved by I/O link y axis amplifier y control I/O link axle by PMC (the programmable machine bed controller ProgrammableMachine Control) program that the I/O unit produces, the trainee can practise the function by the control of I/O link axle such as panoramic table, tool magazine control.
Present technique is intended to the concentrated numerically-controlled machine of going up and debugs the vocational training module of maintenance mans and related work thereof in one, be equipped with special-purpose computing machine, convenient, fast, comprehensively practise above-mentioned each module contents, reduce the teaching, training cost, improve efficiency of teaching, press close to produce actual.This equipment configuration computing machine makes things convenient for establishment, backup, transmission and the on-line debugging etc. of the backup of student's contact procedure and parameter and recovery, PMC program.Numerical control device debugging of the present utility model not only can substitute the comprehensive practical traning that numerical control device carries out numerical control device with the maintenance comprehensive practical traning platform, thereby cost is lower; Also integrated numerically-controlled machine electrical design and modules such as installation, PC-NC communication, lathe are generally controlled, tool magazine control, the control of I/O axle, PMC programming, numerically-controlled machine electrical design and installation, PMC programming be can carry out and training and exercise with debugging, numerically-controlled machine debugging, numerical control device fault diagnosis and each module such as maintenance, servo adjustment and optimization are connected with debugging, digital control system, aboundresources, the content that can carry out training, teaching is extensive.The system of being convenient to carry out on the one hand connects, and can also carry out the fault setting, reproduces phenomenon of the failure, and practises the PMC programming easily comprehensively.
Above content be in conjunction with concrete preferred implementation to further describing that the utility model is done, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, under the prerequisite that does not break away from the utility model design, can also make some simple deduction or replace, all should be considered as belonging to protection domain of the present utility model.

Claims (10)

1, numerical control device debugging and maintenance comprehensive practical traning platform is characterized in that: described numerical control device debugging comprises with the maintenance comprehensive practical traning platform: moving component cabinet, main control cabinet and computing machine; Described computing machine is connected with main control cabinet, and described main control cabinet is connected with the moving component cabinet.
2, numerical control device debugging as claimed in claim 1 and maintenance comprehensive practical traning platform, it is characterized in that: described main control cabinet comprises: calculate rack, regulator cubicle, servo amplification module, CRT/MDI module, NC control module, relay module, guidance panel, I/O unit and graphoscope; Be provided with light current panel and forceful electric power panel in the described regulator cubicle, the forceful electric power panel is connected with extraneous power supply, and the light current panel is connected with the forceful electric power panel; Be placed with computing machine in the described calculating rack, described computing machine is connected with graphoscope, also is connected with the NC control module with the CRT/MDI module; Described CRT/MDI module also is connected respectively with servo amplification module, I/O unit, guidance panel with the NC control module; Described I/O unit also is connected with the moving component cabinet by relay module; Described servo amplification module also is connected with forceful electric power panel and moving component cabinet respectively; The I/O unit also is connected with the light current panel respectively with guidance panel.
3, numerical control device debugging as claimed in claim 2 and maintenance comprehensive practical traning platform, it is characterized in that: described main control cabinet also comprises handwheel, described handwheel is connected with the I/O unit.
4, numerical control device debugging as claimed in claim 2 and maintenance comprehensive practical traning platform, it is characterized in that: described main control cabinet also comprises output indicator and switch module, described output indicator is connected with the I/O unit with switch module.
5, numerical control device debugging as claimed in claim 1 and maintenance comprehensive practical traning platform, it is characterized in that: described moving component cabinet is by being bolted to a side of main control cabinet.
6, numerical control device as claimed in claim 1 debugging and maintenance comprehensive practical traning platform, it is characterized in that: described main control cabinet is provided with: regulator cubicle, calculate rack, pallet, graphoscope, system and power on/power-off modular, servo amplification module, relay module, CRT/MDI module and NC control module.
7, numerical control device debugging as claimed in claim 6 and maintenance comprehensive practical traning platform, it is characterized in that: the panel of servoamplifier protrudes from the surface of main control cabinet on the described servo amplification module.
8, numerical control device debugging as claimed in claim 6 and maintenance comprehensive practical traning platform is characterized in that: also be provided with on the described main control cabinet: one or more in handwheel, work top, output indicator and the switch module.
9, numerical control device debugging as claimed in claim 1 and maintenance comprehensive practical traning platform, it is characterized in that: described moving component cabinet comprises: cabinet, be arranged at the transparent access panel of cabinet one side, and be arranged in the cabinet: tool magazine, spindle motor and three feed shaft servomotors.
10, numerical control device debugging as claimed in claim 9 and maintenance comprehensive practical traning platform, it is characterized in that: described moving component cabinet also comprises the I/O Link spindle motor that is arranged in the cabinet.
CNU2008202135766U 2008-11-18 2008-11-18 Comprehensive training platform for debugging and repairing numerical control equipment Expired - Fee Related CN201369121Y (en)

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Application Number Priority Date Filing Date Title
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102157085A (en) * 2010-02-12 2011-08-17 仁安资讯科技股份有限公司 Numerical control simulator of multi-system computer
CN105045145A (en) * 2015-06-25 2015-11-11 苏州市龙源电力科技股份有限公司 Regularly-maintained electrical control cabinet
CN105096686A (en) * 2015-09-07 2015-11-25 李力 Simulation training device for installing and trouble-shooting process of machine tool electrical control circuit
CN107316548A (en) * 2017-08-15 2017-11-03 重庆工程职业技术学院 A kind of PLC actual training devices and training platform for being easy to observe
CN107564360A (en) * 2017-10-13 2018-01-09 天津职业技术师范大学 A kind of multifunctional mobile simulation apparatus for digital control machine tool
CN108766095A (en) * 2018-07-19 2018-11-06 广州番禺职业技术学院 A kind of fault diagnosis repair teaching experiment platform
CN109506588A (en) * 2018-12-17 2019-03-22 卫国教育科技(河源)有限公司 A multifunctional accurate surveys and draws measuring instrument practical traning platform

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102157085A (en) * 2010-02-12 2011-08-17 仁安资讯科技股份有限公司 Numerical control simulator of multi-system computer
CN105045145A (en) * 2015-06-25 2015-11-11 苏州市龙源电力科技股份有限公司 Regularly-maintained electrical control cabinet
CN105096686A (en) * 2015-09-07 2015-11-25 李力 Simulation training device for installing and trouble-shooting process of machine tool electrical control circuit
CN107316548A (en) * 2017-08-15 2017-11-03 重庆工程职业技术学院 A kind of PLC actual training devices and training platform for being easy to observe
CN107564360A (en) * 2017-10-13 2018-01-09 天津职业技术师范大学 A kind of multifunctional mobile simulation apparatus for digital control machine tool
CN108766095A (en) * 2018-07-19 2018-11-06 广州番禺职业技术学院 A kind of fault diagnosis repair teaching experiment platform
CN109506588A (en) * 2018-12-17 2019-03-22 卫国教育科技(河源)有限公司 A multifunctional accurate surveys and draws measuring instrument practical traning platform

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C14 Grant of patent or utility model
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C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20091223

Termination date: 20101118