CN201352217Y

CN201352217Y - Distributed automatic detection device of mechanical property of steel wire and steel wire rope

Info

Publication number: CN201352217Y
Application number: CNU2009201252396U
Authority: CN
Inventors: 黄忠渠; 何光成; 佘忠明; 何吉林; 冷俊; 王利民; 谭志萍
Original assignee: Guizhou Steel Rope Co Ltd
Current assignee: Guizhou Steel Rope Co Ltd
Priority date: 2009-02-10
Filing date: 2009-02-10
Publication date: 2009-11-25
Anticipated expiration: 2019-02-10

Abstract

A distributed automatic detection device of mechanical property of a steel wire and a steel wire rope comprises various test machines for detecting dynamic and mechanical property of the steel wire and the steel wire rope; and the testing machines comprise a tension test machine, a bending test machine and a torsion test machine. Each test machine is connected with an intelligent detection device through a cable wire; and all the intelligent detection devices of the test machines are connected with a server and a computer in parallel by network cables. As for each type of test machine, one machine can be connected or a plurality of machines can be connected simultaneously. The distributed automatic detection device changes the current situation that the test data of the steel wire and the steel wire rope is dispersive, realizes automatic test and centralized management of test data, ensures the accuracy and authenticity of test data, is convenient and quick, reduces the labor intensity of testers, greatly improves the working efficiency and quality management level of product inspection, realizes the sharing of test data source, and reduces the test cost.

Description

Steel wire and wire rope mechanical property collecting and distributing type automatic detection device

Technical field

The utility model relates to a kind of steel wire and wire rope device for detecting mechanical property, belongs to the testing equipment technical field.

Background technology

At present in the Steel Wire Products Industry of domestic production steel wire, wire rope product, it is necessary steel wire being carried out mechanical performance index checks such as tensile strength, twisting property, bending property and breaking force of rope, the hand-written record test figure of commonplace all employings, reference standard is judged hand-written report or the report of input computer printout, and check system is relatively backward.Adopt this mode, cumbersome on the one hand, data are made mistakes easily, and on the other hand, test figure is disperseed and measured greatly, check very inconvenience of test findings, and personnel's workload is big, inefficiency, desk checking cost height.

The utility model content

The purpose of this utility model provides a kind of steel wire, wire rope mechanical property collecting and distributing type automatic detection device, to address this problem, the needs that adapt to present technical development, accelerate new technology and the application of new method in the same industry, change the present situation that test figure is disperseed, realize the automatic test and the centralized management of test figure, warranty test result's accuracy and authenticity, alleviate the labour intensity of testing crew, increase work efficiency and the quality management level of the examination and test of products, promote advancing of detection technique.

The purpose of this utility model is to realize by following approach:

Automatic detection device described in the utility model comprises the various testing machines that detect steel wire and wire rope mechanics, mechanical property, described testing machine all connects intelligent pick-up unit by cable, and all intelligent pick-up units that are connected with testing machine are incorporated into the power networks by netting twine with server, computing machine simultaneously and are connected.

Described testing machine comprises tension tester, Apparatus for Bending at low-temp, torsion testing machine, and various testing machines all can be one or more and connect simultaneously.

After the utility model adopts technique scheme, can utilize test data to gather automatically and the network data base technology, set up the test figure information management system, reach that test figure is gathered automatically, test report is judged automatically, with this realize efficiently, the extensive experimentation data management.This The Application of Technology, accelerate new technology and the application of new method in the same industry, changed the present situation that test figure is disperseed, the automatic test and the centralized management of test figure have been realized, guaranteed accuracy of experimental results and authenticity, convenient and swift, alleviated the labour intensity of testing crew, improve the quality management level of the work efficiency and the examination and test of products greatly, promoted advancing of detection technique.Finally can realize the Network Transmission assay, realize detecting data resource and share, reduce experimentation cost.

Four, description of drawings

Fig. 1 is the utility model steel wire and wire rope device for detecting mechanical property embodiment schematic block diagram.

Among the figure: 1-cable, 2-netting twine.

Five, embodiment

As shown in the figure, automatic detection device described in the utility model comprises tension tester, Apparatus for Bending at low-temp, the torsion testing machine that detects steel wire and the various mechanical properties of wire rope, intelligent pick-up unit, server, computing machine (PC supervisor), each testing machine all connects a described intelligent test device by cable, and intelligent test device, server, computing machine and printer are by the netting twine connection of being incorporated into the power networks.Described testing machine comprises tension tester, Apparatus for Bending at low-temp, torsion testing machine, and various testing machines all can be one or more and connect simultaneously.Only connect simultaneously shown in the accompanying drawing for tension tester, Apparatus for Bending at low-temp, each two of torsion testing machines.

Described intelligence Tonghua proving installation comprises input, display part.

By above-mentioned intelligent functions proving installation, can import laboratory technician numbering, sample batch, test piece number (Test pc No.) and intertrial interval information, to the full intellectualized function of the automatic acquisition, storage of test figure, have real-time demonstration, information inspection and retray function, satisfy the requirement of convenient and swift operation fully.When test each batch test that finishes, start PC supervisor (computing machine) and enter the network collection system, the test figure of gathering is received computing machine by each batch special test numbering judge automatically and generate report.

To be correlated with simultaneously that steel wire, wire rope are external, country, industry product standard and client's correlation technique require to be written as computer program according to certain decision principle and write PC supervisor (computing machine), as long as just find corresponding operative norm to judge when judging report.For some technical standards and the requirement of interim employing, design a kind of form of self-defined standard, mainly be in computing machine, to set determinating mode, some interim technical parameter input computing machines just can be finished automatic report judge.

Test through about 239.7 ten thousand steel wires, 20.5 ten thousand dissolution of partnership wire rope, 1.7 ten thousand whole rope rupture pull forces, round-the-clock employing steel wire, the operation of wire rope mechanical property collecting and distributing type automatic test technology are fallen by one day Fourth Shift three, all realized the judgement of transmission, collection and the test report of test figure smoothly, success ratio 100%.The enforcement of this system makes the tensile test work efficiency improve 40%, reverse with the bending test work efficiency and improved 15%, test report judges that work efficiency has improved 30%, not only reduced testing crew labour intensity, by existing amount of inspection measuring and calculating, under the equal conditions, an average class can save 2.5-3 testing crew, can save testing crew 10 ~ 12 people every day, calculate by everyone 3.5 ten thousand yuan of costs of labor, can save cost of labor 35 ~ 420,000 yuan in 1 year, and this system can in time transmit test report to relevant departments by intra-company's LAN (Local Area Network), realize resource sharing.

Claims

1, a kind of steel wire and wire rope mechanical property collecting and distributing type automatic detection device, the various testing machines that comprise detection steel wire and wire rope mechanics, mechanical property, it is characterized in that: each testing machine all connects intelligent pick-up unit by cable (1), and the intelligent pick-up unit of described various testing machines is incorporated into the power networks by netting twine (2) with server, computing machine and is connected.

2, steel wire according to claim 1 and wire rope mechanical property collecting and distributing type automatic detection device, it is characterized in that: described testing machine comprises tension tester, Apparatus for Bending at low-temp, torsion testing machine.

3, steel wire according to claim 2 and wire rope mechanical property collecting and distributing type automatic detection device is characterized in that: each testing machine for mechanical properties that this pick-up unit connects all can be one or more.

4, steel wire according to claim 1 and wire rope mechanical property collecting and distributing type automatic detection device is characterized in that described intelligent pick-up unit comprises input, display part.