CN201329696Y - On-line testing and control system for positioning die-cutting machine - Google Patents
On-line testing and control system for positioning die-cutting machine Download PDFInfo
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- CN201329696Y CN201329696Y CNU2008200908929U CN200820090892U CN201329696Y CN 201329696 Y CN201329696 Y CN 201329696Y CN U2008200908929 U CNU2008200908929 U CN U2008200908929U CN 200820090892 U CN200820090892 U CN 200820090892U CN 201329696 Y CN201329696 Y CN 201329696Y
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- cutting machine
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- encoder
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Abstract
The utility model discloses an on-line testing and control system for positioning a die-cutting machine. The system comprises a camera unit, a lighting lamp box, an image acquisition card, an interface circuit board, a host computer, a display, an alarm lamp, a printer, an encoder and a labeling machine. The system is characterized in that the camera unit is connected with the image acquisition card; the image acquisition card and the lighting lamp box are respectively connected with the interface circuit board; the interface circuit board, the encoder, the labeling machine, the alarm lamp, the display and the printer are respectively connected with the host computer; and the host computer includes two parts, i.e. a computer and a single board computer. The utility model has the advantages that the host computer controls the synchronous flashing capturing of the lighting lamp box and the camera unit, and the captured images of printed materials are transmitted to the computer for the relative analysis with standard images of the printed materials, so as to rapidly fulfill the on-line testing on various quality defects of the die-cutting machine during the paper cutting production, thereby greatly improving the product qualification rate and reducing the losses caused by rejected products; and the quality information can be displayed instantly and printed. The system has great values of popularization and promotion in printing industry.
Description
Technical field
The utility model relates to a kind of die-cutting machine location online detection and control system, and the printed matter position deviation and the colored deviation that produce in the online detection die-cutting machine of the utilization machine vision technique replacement naked eyes cut paper production process belong to printing industry online measuring technique field.
Background technology
Some printing house die-cutting machine cut papers detect and are still by artificial naked eyes sampling Detection at present, in artificial sampling procedure, if find that printed matter is well-behaved from inaccurate or when aberration occurring to the die-cutting machine, caused a large amount of waste products, along with improving constantly of die-cutting machine speed, artificial naked eyes sampling Detection does not satisfy the needs of production development far away.
Summary of the invention
In order to address the above problem; the purpose of this utility model is to provide a kind of die-cutting machine location online detection and control system; combine with the computer rapid image analyzing and processing technology machine vision technique of sensitivity of composition of utilization high-speed synchronous camera technique; the various mass defects that online detection printed matter produces in die-cutting machine cut paper production process; in time report to the police or shutdown; reduce loss due to spoiled work, enhance productivity.
The technical scheme that its technical problem that solves the utility model adopts is: die-cutting machine location online detection and control system, it is made up of shooting unit, lighting lamphouse, image pick-up card, interface card, main frame, display, alarm lamp, printer, encoder, labeller.Shooting unit and IMAQ card connection, image pick-up card, lighting lamphouse are connected with interface card respectively, and interface card, encoder, labeller, alarm lamp, display, printer are connected with main frame respectively.Main frame is made up of computer and single board computer two parts.The computer part lifts exclusion, U21 by U1 central processing unit, U2 latch, U3 RAM data storage, U4 clock circuit, U5, U22, U23 signal controlling and driver, U6 4 tunnel lotus roots, U8 bi-directional data latch, U9 serial communication, U11, U13 address decoder, U10, U12, U14, U15 data buffer memory and latch constitute.The single board computer part is by S1, the S9 port lifts resistor chain, S0, S2, S3 current-limiting resistance row, S4, S5, S6, S7 light lotus root drives and lifts resistor chain, S8 isolation drive resistor chain, U20 central processing unit, U25, U26, U27 light lotus root isolator, U28 driver for isolating, U30 large power, electrically machine controller constitute.
The beneficial effects of the utility model are: dodge bat synchronously by host computer control lighting lamphouse and shooting unit, the printed matter image that the printed matter image of capturing is input in the computer with standard is analyzed, finish the various mass defects of online detection die-cutting machine in the cut paper production process fast, improve product percent of pass greatly, reduce loss due to spoiled work, but and instant playback and print quality information, have wide popularization and application in printing industry and be worth.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified
Fig. 1 is the utility model die-cutting machine location online detection and control system structural representation.
Fig. 2 is a computer circuits theory diagram in the main frame of Fig. 1.
Fig. 3 is single board computer circuit theory diagrams in the main frame of Fig. 1.
Number in the figure
1, U1 central processing unit 2, U2 latch
3, U3 RAM data storage 4, U4 clock circuit
5, U5 lifts exclusion
6, U21, U22, U23 signal controlling and driver
7, U6 4 road light lotus roots 8, U8 bi-directional data latch
9, U9 serial communication 10, U11, the U13 address decoder
11, U10, U12, U14, U15 data buffer memory and latch
15, S1, the S9 port lifts resistor chain 16, S0, S2, S3 current-limiting resistance row
17, S4, S5, S6, S7 light lotus root drives and lifts resistor chain
18, S8 isolation drive resistor chain 19, U20 central processing unit
20, U25, U26, U27 light lotus root isolator 21, U28 driver for isolating
22, U30 large power, electrically machine controller 101, shooting unit
102, image pick-up card 103, lighting lamphouse
104, interface card 105, encoder
106, labeller 107 alarm lamps
108, display 109, printer
110, main frame
The specific embodiment
See also Fig. 1, Fig. 2, Fig. 3, die-cutting machine location online detection and control system, it is made up of shooting unit, lighting lamphouse, image pick-up card, interface card, main frame, display, alarm lamp, printer, encoder, labeller; Shooting unit (101) is connected with image pick-up card (102), image pick-up card (102), lighting lamphouse (103) are connected with interface card (104) respectively, and interface card (104), encoder (105), labeller (106), alarm lamp (107), display (108), printer (109) are connected with main frame (110) respectively; Main frame (110) is made up of computer and single board computer two parts.The computer part lifts exclusion (5), U21 by U1 central processing unit (1), U2 latch (2), U3 RAM data storage (3), U4 clock circuit (4), U5, U22, U23 signal controlling and driver (6), U6 4 road light lotus roots (7), U8 bi-directional data latch (8), U9 serial communication (9), U11, U13 address decoder (10), U10, U12, U14, U15 data buffer memory and latch (11) constitute.The single board computer part is by S1, the S9 port lifts resistor chain (15), S0, S2, S3 current-limiting resistance row (16), S4, S5, S6, S7 light lotus root drives and lifts resistor chain (17), S8 isolation drive resistor chain (18), U20 central processing unit (19), U25, U26, U27 light lotus root isolator (20), U28 driver for isolating (21), U30 large power, electrically machine controller (22) constitute.
Use is: the shooting unit is installed in the preceding rule of the die-cutting machine that runs up and the top of printed matter handing-over; throw light on by lighting lamphouse; the shooting unit is captured synchronously; make the shooting unit can collect each width of cloth printed matter image; enter into interface card by the image pick-up card that is connected with the shooting unit; enter into main frame by interface card again; being provided with unique image analysis system in the main frame comes analysis image and is analyzed processing with the printed matter standard picture that deposits in advance; thereby detect printed matter and rest on the position deviation and the colour errors of returning before the die-cutting machine; if departing from appears in the position that printed matter is returned before die-cutting machine or error appears in the printed matter colour; main frame sends signal; pass through alarm equipment alarm; production equipment is in time handled and adjusted to alert; if depart from that scope exceeds the standard of setting then main frame sends stopping signal, die-cutting machine is quit work.In testing process, every width of cloth printed matter all passes through encoder encodes that is located at shooting unit front end and the labeller decals that is located at shooting unit rear end.After mass defect occurring, can find out printed matter and carry out quality analysis by the coding decals.Various related data displays can directly show in testing process, can come out by printer prints when needing.
Claims (1)
1, a kind of die-cutting machine is located online detection and control system, and it is made up of shooting unit, lighting lamphouse, image pick-up card, interface card, main frame, display, alarm lamp, printer, encoder, labeller; It is characterized in that: shooting unit (101) is connected with image pick-up card (102), image pick-up card (102), lighting lamphouse (103) are connected with interface card (104) respectively, and interface card (104), encoder (105), labeller (106), alarm lamp (107), display (108), printer (109) are connected with main frame (110) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200908929U CN201329696Y (en) | 2008-09-08 | 2008-09-08 | On-line testing and control system for positioning die-cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200908929U CN201329696Y (en) | 2008-09-08 | 2008-09-08 | On-line testing and control system for positioning die-cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201329696Y true CN201329696Y (en) | 2009-10-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200908929U Expired - Fee Related CN201329696Y (en) | 2008-09-08 | 2008-09-08 | On-line testing and control system for positioning die-cutting machine |
Country Status (1)
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| CN (1) | CN201329696Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102442015A (en) * | 2010-10-13 | 2012-05-09 | 深圳市裕同印刷股份有限公司 | Method for selecting defective die-cut surface paper in packaging box processing technology |
| CN102673122A (en) * | 2012-06-08 | 2012-09-19 | 镇江华印电路板有限公司 | Silk screen printing buzz warning device |
| CN102706897A (en) * | 2012-05-10 | 2012-10-03 | 深圳劲嘉彩印集团股份有限公司 | Device and method for quality detection of die cutters |
| CN103808261A (en) * | 2012-11-06 | 2014-05-21 | 豪尼机械制造股份公司 | Method for detecting the position of a pre-printed strip of material in a machine for the tobacco processing industry, and machine for the tobacco processing industry |
| CN104680208A (en) * | 2015-01-27 | 2015-06-03 | 上扬无线射频科技扬州有限公司 | Automatic optical identification system suitable for radio frequency identification label quality checking |
| WO2015196367A1 (en) * | 2014-06-24 | 2015-12-30 | 昂纳自动化技术（深圳）有限公司 | Electronic cigarette atomizer sealing ring assembly quality detection apparatus and method |
| CN107984916A (en) * | 2017-11-23 | 2018-05-04 | 贵州云侠科技有限公司 | Laser printer |
| CN109704123A (en) * | 2019-01-22 | 2019-05-03 | 杭州宏远印刷有限公司 | A kind of price labeling |
-
2008
- 2008-09-08 CN CNU2008200908929U patent/CN201329696Y/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102442015A (en) * | 2010-10-13 | 2012-05-09 | 深圳市裕同印刷股份有限公司 | Method for selecting defective die-cut surface paper in packaging box processing technology |
| CN102442015B (en) * | 2010-10-13 | 2013-06-19 | 深圳市裕同印刷股份有限公司 | Method for selecting defective die-cut surface paper in packaging box processing technology |
| CN102706897A (en) * | 2012-05-10 | 2012-10-03 | 深圳劲嘉彩印集团股份有限公司 | Device and method for quality detection of die cutters |
| CN102673122A (en) * | 2012-06-08 | 2012-09-19 | 镇江华印电路板有限公司 | Silk screen printing buzz warning device |
| CN103808261A (en) * | 2012-11-06 | 2014-05-21 | 豪尼机械制造股份公司 | Method for detecting the position of a pre-printed strip of material in a machine for the tobacco processing industry, and machine for the tobacco processing industry |
| CN103808261B (en) * | 2012-11-06 | 2019-04-16 | 虹霓机械制造有限公司 | Method of the pre-printed material with position in the machine and acquisition machine of the tobacco industry |
| WO2015196367A1 (en) * | 2014-06-24 | 2015-12-30 | 昂纳自动化技术（深圳）有限公司 | Electronic cigarette atomizer sealing ring assembly quality detection apparatus and method |
| CN104680208A (en) * | 2015-01-27 | 2015-06-03 | 上扬无线射频科技扬州有限公司 | Automatic optical identification system suitable for radio frequency identification label quality checking |
| CN104680208B (en) * | 2015-01-27 | 2017-12-22 | 上扬无线射频科技扬州有限公司 | Suitable for the automated optical identifying system of wireless radio frequency identification mark quality examination |
| CN107984916A (en) * | 2017-11-23 | 2018-05-04 | 贵州云侠科技有限公司 | Laser printer |
| CN109704123A (en) * | 2019-01-22 | 2019-05-03 | 杭州宏远印刷有限公司 | A kind of price labeling |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091021 Termination date: 20130908 |