CN201287374Y - Multifunctional bidirectional pressurization vibration brick-making machine - Google Patents

Multifunctional bidirectional pressurization vibration brick-making machine Download PDF

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Publication number
CN201287374Y
CN201287374Y CNU2008201931392U CN200820193139U CN201287374Y CN 201287374 Y CN201287374 Y CN 201287374Y CN U2008201931392 U CNU2008201931392 U CN U2008201931392U CN 200820193139 U CN200820193139 U CN 200820193139U CN 201287374 Y CN201287374 Y CN 201287374Y
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Prior art keywords
brick
machine
vibration
oil cylinder
cylinder
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Expired - Fee Related
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CNU2008201931392U
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Chinese (zh)
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江登
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/022Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • B28B13/06Removing the shaped articles from moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • B28B15/005Machines using pallets co-operating with a bottomless mould; Feeding or discharging means for pallets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

A multifunctional bidirectional compression vibration brick machine comprises a storage hopper, a distributing mechanism, a host machine, a brick output mechanism, a hydraulic station and a whole machine automatic controller, which is characterized in that the bottom ends of an upper press head main cylinder (8) and an upper press head auxiliary cylinder (9) are mounted with an upper moving mechanism; a lower moving mechanism (13) is a die cavity; a vibration lift mechanism (14) is mounted in a lower beam (7); the brick output mechanism (40 is mounted with an airbag brick clamp mechanism; the distributing mechanism, the press heads, the moving mechanism, the lifting and the brick output processes all adopt hydraulic systems; the whole machine automatic controller of the brick machine is an PLC program controller. The multifunctional bidirectional compression vibration brick machine has high automatic degree, safe application, high efficiency, high product density, high product quality, and the adaptability to various materials for producing concrete bricks, and processing industry waste materials such as sand, stone, coal ash, furnace slag and the like into various raw bricks, which can shape bricks without sintering.

Description

Multi-functional two-way pressurization and vibration brick making machine
Technical field
The utility model relates to the building material production facility technical field, is a kind of multi-functional two-way pressurization and vibration brick making machine specifically.
Background technology
The manufacturing machine that is used to produce adobe for building at present is a lot, as: multiple brickmaking mechanicals such as octal dish mechanical type brickmaking machine, mechanical type brickmaking machine, oscillatory type block machine, spiral extruded type brickmaking machine.
More than these machineries can be used for producing adobe for building, have superiority but use respectively.Octal dish mechanical type brickmaking machine is present service time of long a kind of mechanical type brick equipment.It adopts the raw material in the mechanical type bent axle supercharging mode compacting raw material material chamber, and the compression moulding time has only 1-2 second, and the adobe exhaust is bad.The green strength that compacting is come out is not high, rough surface, and steam-cured back anti-folding freeze-thaw resistance brick is not up to standard, the brick output mode adopts manpower, adobe to fall corner angle easily.The brick profile is plain, and every equipment per tour will account for 2-3 people, human cost is higher, this in addition equipment can only be suppressed standard brick, produces that the hollow brick technology is immature, fault rate is high, and can produce the requirement that hollow brick and building block save material with domestic miscellaneous equipment has certain gap, this besides equipment yield is not high, separate unit generally per hour produces below the 1200-1800 piece standard brick, but this equipment also possesses some good points, and its low price, small investment, consumable accessory are relatively cheap, easy to maintenance.Present this equipment is used more at small-sized brick field, certain areas also have certain market at home, reduce trend gradually but have.
Mechanical stamping formula brickmaking machine is copied the structure of mechanical press, also adopts mechanical type bent axle supercharging mode pressing unfired brick, with the difference of octal dish mechanical type brickmaking machine be exactly pressuring method be from top to bottom, and octal dish mechanical type is from lower to upper.Its output, molding cycle adobe performance and octal dish mechanical type brickmaking machine difference are little.Present this equipment is used few.
The oscillatory type block machine is these several years a kind of brick equipments of application development gradually, can be used for producing various adobes, comprises standard brick, hollow brick, building block etc.Its adopts the mode production adobe of raw material vibration moulding, so the pressure of green brick forming is not high, packing is less, and it is high to be difficult to sign indicating number.For sign indicating number must be at every mould supporting plate of pad below the adobe that come out to certain altitude, correspondingly increased investment.The adobe that this device fabrication is come out is generally in order to natural curing, and the natural curing cycle is longer, generally all about 28 days, and could form certain initial strength remove supporting plate after 1-2 days, so the supporting plate large usage quantity uses the place also bigger.The also many employing hydraulic cylinder demouldings of present this equipment and reinforced.Advanced modes such as the automatic control of PLC, its automaticity is higher, and the maximum at present shortcoming of this equipment is that just base intensity is not high, needs a large amount of supporting plates.
Mainly with the machinery of the higher raw material brickmaking of plasticity index such as clay or gangue, the adobe of its production is mainly with sinter molding for spiral extruded type brickmaking machine.The shortcoming of this equipment clearly, at first its energy consumption is high especially, is example with energy-saving 50 machines, during its extrusion pressure 2MPA, installed power just reaches about 150KW, when its extrusion pressure is 4MPA, installed power is more up to more than the 250KW.Non-energy-saving installed power is higher; Next is that the scope of application of this equipment shaping raw material has certain restriction, and it must be the raw material that certain viscosity is arranged.Clay raw material country absolute prohibition uses.
By above analysis as can be seen, building trade lacks a kind of cost performance height, the big adobe of output intensity height just at present, and without the high novel brick equipment of supporting plate automaticity.
Summary of the invention
The purpose of this utility model provides that a kind of use is efficient, safety, green strength height, without supporting plate, and the multi-functional two-way pressurization and vibration brick making machine that automaticity is high.
Described multi-functional two-way pressurization and vibration brick making machine, comprise storage bin hopper, material-feeding mechanism, main frame, brick output mechanism, Hydraulic Station and complete machine automaton, the mainframe of described brickmaking machine is provided with upper beam, column, underbeam, it is characterized in that: seaming chuck master cylinder, seaming chuck auxiliary cylinder are equipped with in described upper beam bottom; Travel mechanism is equipped with in the bottom of seaming chuck master cylinder and seaming chuck auxiliary cylinder, and upper bolster is equipped with in the lower end in last travel mechanism, and patrix is equipped with in the upper bolster bottom, and following travel mechanism is a die cavity; The vibration lifting mechanism is housed in the underbeam, and vibration lifting mechanism and push-down head are fixed as one; Air bag brick folding mechanism is installed in the brick output mechanism; Cloth, pressure head, travel mechanism, lift and hydraulic system is adopted in brick output action; The complete machine automaton of described brickmaking machine is the PLC cyclelog, and the visualized operation screen is housed.
Described vibration lifting mechanism is provided with vibrating mechanism and lifting mechanism, and vibrating motor supports by motor and is contained on the frame, links to each other with vibrating bin by belt; Be equipped with in the lifting mechanism and lift oil cylinder, lift oil cylinder and link to each other with the vibration seat by gripper shoe, fagging seat, the vibration seat is fixed on the shaking platform, loads pressure head on the shaking platform.
The starting switch that the output control terminal of described PLC cyclelog lifts oil cylinder, cloth material oil cylinder, brick folding oil cylinder, storage bin hopper oil cylinder, vibrating motor, material distributing machine, brick output machine with the seaming chuck master cylinder of main frame, pressure head seaming chuck auxiliary cylinder, lower mold oil cylinder, down respectively is electrically connected, and the input of PLC cyclelog also is connected with the hand switch output respectively.
The pressure head oil cylinder, die cavity moves oil cylinder, lifts oil cylinder, is communicated with hydraulic system by fluid pressure line respectively.
Brick folding car, brick folding machine are equipped with in described brick folding mechanism, and the brick folding car links to each other with the brick folding oil cylinder, and the brick folding machine is equipped with air bag, links to each other with air compressor machine by gas pipeline.
The utility model has the advantages that: 1, complete machine full-automatic computer control system adopts advanced PLC (Programmable Logic Controller) to be core, and the visualized operation screen can be realized random signal analysis, and fault diagnosis and parameter are set, and guarantees the highly effective and safe running of machine.2, Hydraulic Power Transmission System can satisfy the required high and low oil pressure of the different classes of product of production by operation screen initialization system pressure.Shorten molding cycle, ensured that reliably the full-automatic dynamically of equipment provides.3, force cloth, the cloth hopper stirs cloth fast, evenly, steadily, has avoided the uneven phenomenon of cloth, and product packing is good, and is superior in quality, reduces hopper and impacts, and reduces noise, prolongation machine service life.4, one-machine-multi-function: adapt to various different raw material, the adobe that can produce different size, only more mold exchange can be produced fast.
Description of drawings
Fig. 1 is the utility model general structure schematic diagram front view,
Fig. 2 is a main machine structure schematic diagram front view,
Fig. 3 is the left view of Fig. 2.
Among the figure: 1-storage bin hopper, 2-material-feeding mechanism, 3-main frame, 4-brick output mechanism, 5-put the beams in place 6-column, 7-underbeam, 8-seaming chuck master cylinder, 9-seaming chuck auxiliary cylinder, 10-upward travel mechanisms, 11-upper bolster, 12-patrix, 13-following travel mechanism, 14-vibration lifting mechanism, 15-push-down head, 16-brick folding mechanism, 17-vibrating mechanism, 18-lifting mechanism, 19-vibrating motor, 20-motor supports, 21-vibrating bin, 22-lift oil cylinder, 23-gripper shoe, 24-fagging seat, 25-vibration seat, 26-shaking platform, 27-brick folding machine.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further specified: multi-functional two-way pressurization and vibration brick making machine as shown in Fig. 1,2,3, comprise storage bin hopper, material-feeding mechanism, main frame, brick output mechanism, Hydraulic Station and complete machine automaton, the mainframe of described brickmaking machine is provided with upper beam, column, underbeam, it is characterized in that: seaming chuck master cylinder 8, seaming chuck auxiliary cylinder 9 are housed on the described upper beam 5; Travel mechanism 10 is equipped with in the bottom of seaming chuck master cylinder 8 and seaming chuck auxiliary cylinder 9, in the last travel mechanism 10 upper bolster 11 is housed, and patrix 12 is housed on the upper bolster 11, and following travel mechanism 13 is a die cavity; Vibration lifting mechanism 14 is housed in the underbeam 7, and vibration lifting mechanism 14 is fixed as one with push-down head 15; Air bag brick folding mechanism is installed in the brick output mechanism 4; Cloth, pressure head, travel mechanism, lift and hydraulic system is adopted in brick output action; The complete machine automaton of described brickmaking machine is the PLC cyclelog.
Described vibration lifting mechanism 14 is provided with vibrating mechanism 17 and lifting mechanism 18, and vibrating motor 19 supports 20 by motor and is contained on the frame, links to each other with vibrating bin 21 by belt; Be equipped with in the lifting mechanism 18 and lift oil cylinder 22, lift oil cylinder 22 and link to each other with vibration seat 25 by gripper shoe 23, fagging seat 24, vibration seat 25 is fixed on the shaking platform 26, loads pressure head 15 on the shaking platform 26.
The starting switch that the output control terminal of described PLC cyclelog lifts oil cylinder 22, cloth material oil cylinder, brick folding oil cylinder, storage bin hopper oil cylinder, vibrating motor 19, material distributing machine, brick output machine with the seaming chuck master cylinder 8 of main frame 3, pressure head seaming chuck auxiliary cylinder 9, lower mold oil cylinder, down respectively is electrically connected, and the input of PLC cyclelog also is connected with the hand switch output respectively.
The pressure head oil cylinder, die cavity moves oil cylinder, lifts oil cylinder 22, is communicated with hydraulic system by fluid pressure line respectively.
Brick folding car, brick folding machine 27 are equipped with in described brick folding mechanism 16, and the brick folding car links to each other with the brick folding oil cylinder, and brick folding machine 27 is equipped with air bag, links to each other with air compressor machine by gas pipeline.
Multi-functional two-way pressurization and vibration brick making machine mainly makes material become closely knit, even by vibration, adds 500 tons oil cylinder when pressing down, and push-down head lifts presses on the oil cylinder 22 that adobe is subjected to up and down is molded.The intensity of adobe is higher, and packing is better, just can carry out piling behind the straight forming.
The utility model is opened that the main frame touch-screen carries out that running parameter is set and after translation adjusts machine, is restarted automatic operation after main frame 3, storage bin hopper 1, material-feeding mechanism 2, brick folding mechanism, brick output machine, Hydraulic Station, complete machine automaton are in place.
The step that brickmaking machine is finished is as follows: rise to storage in the storage bin hopper 1 on the cloth truck after at first material being stirred.When the storing door was opened, material entered in the cloth truck, and the die cavity that the cloth truck enters in the main frame carries out cloth.At this moment, vibrating motor 19 shakes in advance, wait to expect that cloth is good after, the cloth truck is return original position, and it is stand-by that the storage bin hopper material is sent into the cloth truck, seaming chuck is fast to pressing down then.Shaking platform 26 vibrates simultaneously, push-down head 15 upwards lifts simultaneously with green brick forming, and then die cavity is a little upwards moving, seaming chuck returns original position, push-down head 15 also returns original position, but adobe this moment also on push-down head 15, brick folding machine 27 enters airbag aeration subsequently, brick clamp is gone out to the belt of brick output machine, by the brick output machine adobe is transported away again.So just finished once and produced.

Claims (5)

1. multi-functional two-way pressurization and vibration brick making machine, comprise storage bin hopper, material-feeding mechanism, main frame, brick output mechanism, Hydraulic Station and complete machine automaton, the mainframe of described brickmaking machine is provided with upper beam, column, underbeam, it is characterized in that: seaming chuck master cylinder (8), seaming chuck auxiliary cylinder (9) are equipped with in described upper beam (5) bottom; Travel mechanism (10) is equipped with in the bottom of seaming chuck master cylinder (8) and seaming chuck auxiliary cylinder (9), and upper bolster (11) is equipped with in the bottom in last travel mechanism (10), and patrix (12) is equipped with in upper bolster (11) bottom, and following travel mechanism (13) is a die cavity; Vibration lifting mechanism (14) is housed in the underbeam (7), and vibration lifting mechanism (14) is fixed as one with push-down head (15); Air bag brick folding mechanism is installed in the brick output mechanism (4); Cloth, pressure head, travel mechanism, lift and hydraulic system is adopted in brick output action; The complete machine automaton of described brickmaking machine is the PLC cyclelog, and the visualized operation screen is housed.
2. multi-functional two-way pressurization and vibration brick making machine according to claim 1, it is characterized in that: described vibration lifting mechanism (14) is provided with vibrating mechanism (17) and lifting mechanism (18), vibrating motor (19) supports (20) by motor and is contained on the frame, links to each other with vibrating bin (21) by belt; Be equipped with in the lifting mechanism (18) and lift oil cylinder (22), lift oil cylinder (22) and link to each other with vibration seat (25) by gripper shoe (23), fagging seat (24), vibration seat (25) is fixed on the shaking platform (26), loads pressure head (15) on the shaking platform (26).
3. multi-functional two-way pressurization and vibration brick making machine according to claim 1, it is characterized in that: the starting switch that the output control terminal of described PLC cyclelog lifts oil cylinder (22), cloth material oil cylinder, brick folding oil cylinder, storage bin hopper oil cylinder, vibrating motor (19), material distributing machine, brick output machine with the seaming chuck master cylinder (8) of main frame (3), pressure head seaming chuck auxiliary cylinder (9), lower mold oil cylinder, down respectively is electrically connected, and the input of PLC cyclelog also is connected with the hand switch output respectively.
4. multi-functional two-way pressurization and vibration brick making machine according to claim 1 is characterized in that: the pressure head oil cylinder, die cavity moves oil cylinder, lifts oil cylinder (22), is communicated with hydraulic system by fluid pressure line respectively.
5. multi-functional two-way pressurization and vibration brick making machine according to claim 1, it is characterized in that: brick folding car, brick folding machine (27) are equipped with in described brick folding mechanism (16), the brick folding car links to each other with the brick folding oil cylinder, and brick folding machine (27) is equipped with air bag, links to each other with air compressor machine by gas pipeline.
CNU2008201931392U 2008-11-27 2008-11-27 Multifunctional bidirectional pressurization vibration brick-making machine Expired - Fee Related CN201287374Y (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102672801A (en) * 2012-03-23 2012-09-19 福建省卓越鸿昌建材装备股份有限公司 Guide pillar mounting structure of brick molding machine capable of automatically stacking bricks after forming
CN103009457A (en) * 2012-12-14 2013-04-03 武汉半岛重工股份有限公司 Novel mould vibrating brick making machine
CN103223730A (en) * 2013-04-08 2013-07-31 南通中液液压机有限公司 Energy-saving and environment-friendly wall body light weight heat preservation novel material full-automatic hydraulic machine
CN105328783A (en) * 2015-11-12 2016-02-17 天津利福特电梯部件有限公司 Processing production system for composite elevator counterweight filler
CN105965669A (en) * 2016-07-14 2016-09-28 青岛德山机械有限公司 Automated precast concrete member molding device and using method thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102672801A (en) * 2012-03-23 2012-09-19 福建省卓越鸿昌建材装备股份有限公司 Guide pillar mounting structure of brick molding machine capable of automatically stacking bricks after forming
CN102672801B (en) * 2012-03-23 2014-03-05 福建省卓越鸿昌建材装备股份有限公司 Guide pillar mounting structure of brick molding machine capable of automatically stacking bricks after forming
CN103009457A (en) * 2012-12-14 2013-04-03 武汉半岛重工股份有限公司 Novel mould vibrating brick making machine
CN103009457B (en) * 2012-12-14 2014-08-27 武汉半岛重工股份有限公司 Novel mould vibrating brick making machine
CN103223730A (en) * 2013-04-08 2013-07-31 南通中液液压机有限公司 Energy-saving and environment-friendly wall body light weight heat preservation novel material full-automatic hydraulic machine
CN103223730B (en) * 2013-04-08 2015-09-23 南通中液液压机有限公司 Energy-conservation environmental protection wall light thermal-insulation new material Full Automatic Liquid press
CN105328783A (en) * 2015-11-12 2016-02-17 天津利福特电梯部件有限公司 Processing production system for composite elevator counterweight filler
CN105328783B (en) * 2015-11-12 2018-10-26 天津利福特电梯部件有限公司 The compound processing system to pouring weight of elevator
CN105965669A (en) * 2016-07-14 2016-09-28 青岛德山机械有限公司 Automated precast concrete member molding device and using method thereof

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090812

Termination date: 20151127