CN201267957Y - High-efficient environment friendly anchor chain rust cleaning device - Google Patents

High-efficient environment friendly anchor chain rust cleaning device Download PDF

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Publication number
CN201267957Y
CN201267957Y CNU2008201894961U CN200820189496U CN201267957Y CN 201267957 Y CN201267957 Y CN 201267957Y CN U2008201894961 U CNU2008201894961 U CN U2008201894961U CN 200820189496 U CN200820189496 U CN 200820189496U CN 201267957 Y CN201267957 Y CN 201267957Y
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China
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coil
normally
anchor chain
contact
dust
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Expired - Fee Related
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CNU2008201894961U
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Chinese (zh)
Inventor
曾腾
李石莲
卜英俊
郑志平
李光生
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ZHANJIANG NAVIGATION AID DEPARTMENT GUANGDONG MARITIME SAFETY ADMINISTRATION OF PEOPLE'S REPUBLIC OF CHINA
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ZHANJIANG NAVIGATION AID DEPARTMENT GUANGDONG MARITIME SAFETY ADMINISTRATION OF PEOPLE'S REPUBLIC OF CHINA
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Priority to CNU2008201894961U priority Critical patent/CN201267957Y/en
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Abstract

The utility model relates to a high-efficient environmental-friendly anchor chain descaling device, which consists of a descaling machine, a dust-removing system and an electric control system, wherein, the descaling machine, the dust-removing system and the electric control system are installed on an integral stander, and the descaling machine and the dust-removing system are connected with the electric control system. The high-efficient environmental-protection anchor chain descaling device has high descaling efficiency, and can effectively reduce the vibration and the noise; the descaling device is provided with the special dust-removing system, so that the dust can be high efficiently removed, and the air is free from the powder dust, thereby reducing the environmental pollution, and realizing the environmental protection.

Description

High-efficiency environment friendly anchor chain derusting device
Technical field
The utility model belongs to a kind of high-efficiency environment friendly anchor chain derusting device.
Background technology
Marine environment is one of the harshest environment of metal erosion under the natural environment.The average corrosion rate of steel is 0.13-0.23mm/a in marine atmosphere, is 0.3-0.5mm/a at the seawater splash zone.Navigation mark is exactly to be on active service under the splash zone of corrosion rate maximum and submerged zone, to use.Because navigation mark swims in the sea for a long time, often is subjected to the erosion of splashing of seawater, drum water-line is impacted by high speed water with the frequent alternation of wetting and drying in lower part (comprising waterline), corroded by water, gas, daylight and aquatic organism; The navigation mark anchor chain is positioned at the marine environment of navigation mark underwater, is in the severe sea condition of stretching, wearing and tearing and silt underwashing for a long time, and etching problem is very serious, and has not easy-to-maintain problem
The steel surface processing of rust removing mainly contains methods such as hand cleaning, mechanical derusting, chemical derusting, hand cleaning is to eliminate rust with artificial method, main tool has hammer, perching knife, scraper, wire brush etc., and general thick rust staining strikes pine with hammer and roots out with perching knife.Labour intensity is big, and rust cleaning efficient is low, general 0.2~0.5m2/h, and environment is abominable, is difficult to remove dirts such as descale, and the rust cleaning poor effect is difficult to reach the cleannes and the roughness of regulation, is progressively substituted by mechanical means and chemical method.Just,, just use hand cleanings as operational difficulty zones such as narrow and small cabin, shaped steel reverse side corner edges at the unapproachable position of mechanical derusting more.Advantages such as mechanical derusting is because the efficient height, and quality is good, and labor intensity is low have obtained utilization widely.The instrument and the technology of mechanical derusting are more, and wherein main has following four kinds: 1, small-sized pneumatic or electronic rust cleaning.Be power mainly, assemble suitable derusting device, move back and forth or rotatablely move, to adapt to the rust cleaning requirement of various occasions with electricity or compressed air.As electric angle grinder, wire brush, pneumatic pin bundle rust removal, pneumatic scaling hammer, flute profile rotation rust removal etc., belong to semi-mechanical installation, instrument is light and handy, mobility is big, can more thoroughly remove rust, old coating etc., can carry out hacking to coating and handle, efficient improves greatly than hand cleaning, can reach 1~2m2/h, but can not remove descale, surface roughness is less, can not reach the surface treatment quality of high-quality, work efficiency is low than inject process.Can use at any position, in the shiprepair process, be used widely especially.2, shot-peening (sand) rust cleaning.Mainly with the roughness to reach cleaning surfaces and to suit of particle jetting erosion effect formation, equipment comprises open type shot-peening (sand) rust remover, closed shot-peening (sand chamber), vacuum shot-peening (sand) machine.Open type shot-peening (sand) machine is used comparatively extensive, can remove all impurity in metal surface comparatively up hill and dale, as oxide skin, corrosion and old paint film, and the high 4~5m2/h of rust cleaning efficient, mechanical degree height, the rust cleaning quality is good.But to generally not reclaiming owing to abrasive material, influential to other operations, the site clearing trouble.So environmental pollution is heavier, be limited gradually recently to use.3, water under high pressure abrasive material rust cleaning.Utilize the percussion (adding the ablation of abrasive material) of high-pressure water jet and water ski effect to destroy corrosion and coating adhesive force to steel plate.Be characterized in no dust pollution, do not damage steel plate, improve rust cleaning efficient greatly, can reach more than the 15m2/h, the rust cleaning quality is good.But the steel plate after the rust cleaning easily returns rust, and the wet rust cleaning of the band coating that the palpus application is special is equipped with considerable influence to being coated with of general performance coating.4, impeller blasting.Impeller blasting is to utilize the impeller that rotates at a high speed that abrasive material is thrown to steel surface to reach the rust cleaning purpose, it is a kind of comparatively advanced mechanical processing method that the steel material is eliminated rust, production efficiency height not only, and expense is low, automaticity is high, can realize pile line operation, low in the pollution of the environment, but only at in-house operation.Chemical derusting mainly is to utilize acid and metal oxide generation chemical reaction, thereby removes a kind of derusting method of the corrosion product of metal surface, and promptly usually said acid pickling and rust removing can only be operated in the workshop.
Anchor chain is in the abominable marine environment of stretching, wearing and tearing and silt underwashing for a long time, and etching problem is very serious, untimely anchor chain is carried out anti-corrosion protection, and anchor chain can be damaged by corrosion very soon.According to existing rust cleaning technology, can adopt modes such as rolling friction, shot-peening or chemical pickling that anchor chain is carried out processing of rust removing.Many shipyards adopt the rolling method rust cleaning at present, and anchor chain is become fast shape long about 3m with the iron wire ligation, put into cylinder, put into steel wire forging, steel sand, iron plate chip etc. in the tube, rotate with the motor drives cylinder, and anchor chain is subjected to the friction of abrasive material bump and removes iron rust.Get rid of in the tube and the iron rust dust on the anchor chain, promptly paintable.This method is a kind of comparatively efficiently anchor chain rust cleaning way, and some producers have designed and produced the anchor chain rust remover according to this principle, to improve anchor chain rust cleaning efficient, rust cleaning quality, alleviates labor strength.At present the main deficiency that exists of anchor chain rust remover is that drum cavity is yielding, and noise is big, and dust removing effects is good inadequately, contaminated environment etc.,
Summary of the invention
The purpose of this utility model provides a kind of high-efficiency environment friendly anchor chain derusting device, at drum cavity the high-strength abrasion-proof liner plate is installed, and effectively prevents the inner chamber distortion; Install the noise reduction quakeproof rubber pad between liner plate and the cylindrical shell additional, effectively reduce vibrations, reduce noise; Special dust pelletizing system is arranged, and high-effective dust-removing reduces the pollution to environment, reaches the effect of environmental protection.
The utility model is made up of rust remover, dust pelletizing system and electric control system, and rust remover, dust pelletizing system and electric control system are installed on the whole frame, and rust remover, dust pelletizing system and electric control system are connected.
Described rust remover is made up of frame, motor, brake, shaft coupling, reductor, bearing block, hollow shaft, gear, rotating cylinder, motor, reductor, bearing block and rotating cylinder are installed on frame, motor is connected with brake, shaft coupling, brake, shaft coupling are connected with reductor, driving gear, bearing block is connected with a hollow shaft, hollow shaft is connected with driven gear, and driven gear is connected with another hollow shaft with rotating cylinder, and rotating cylinder is connected with dust pelletizing system.
Described rotating cylinder is provided with door closure and safety pin, interior two ends are provided with porous plate, and inwall is equipped with the abrasion-proof backing block of band boss, lay the yielding rubber plate between liner plate and the inwall, rotating cylinder is fixedly mounted on the two ends hollow shaft and biserial is housed entad on the roller spherical bearing block, and fuses with frame.
Described dust pelletizing system is made up of primary dust removing device, blower fan, wet dust collector, moisture separator, exhaust chimney and piping, primary dust removing device, blower fan, wet dust collector, moisture separator, exhaust chimney and piping are installed on frame, the primary dust removing device is connected with rust remover, the primary dust removing device is connected with piping with blower fan, piping is connected with wet dust collector, and wet dust collector is connected with piping, moisture separator, exhaust chimney.
The utility model rust cleaning efficient height effectively reduces vibrations, reduces noise; Special dust pelletizing system is arranged, and high-effective dust-removing does not have dust in the air, reduces the pollution to environment, reaches the effect of environmental protection.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the utility model barrel configuration figure;
Fig. 3 is that the utility model rotating cylinder A is to cutaway view;
Fig. 4 is the utility model rust cleaning system line figure;
Fig. 5 is the utility model dust pelletizing system line map.
The specific embodiment
As shown in Figure 1, high-efficiency environment friendly anchor chain derusting device technical scheme
(1), the purposes of equipment, basic parameter and size
1, the purposes of equipment
MCJ1200-0 anchor chain derusting device is to specialize in the equipment of removing anchor chain surface iron rust and non-iron substance.To be anchor chain by means of rotating cylinder centrifugal force with the holding power of barrel frictional force and liner plate boss arrive leaves the rotating cylinder inwall behind the certain altitude and fall to tempering, impact anchor chain for it, derusts thereby reach the anchor chain surface, removes foreign material and recover anchor chain surface clean, light.In steel part rust cleaning work, have a wide range of applications.
2, basic parameter and size
(1) equipment rotating cylinder specification: Φ is 1200 * 1500 millimeters
(2) once throw chain weight: ≦ 3000 kilograms
(3) anchor chain specification:<Φ 50 mm dia lifting welded chains
(4) rotating cylinder rotating speed: 15 rev/mins
(5) motor model, power: Y250M-6,37KW
(6) blower fan model: 9-26 (D) 18.5KW
(6) reductor model specification: ZL600-5-1, ī=12.5
(7) equipment size: unit millimeter
Anchor chain machine 4000 * 2013 * 2000, primary dust removing device 1000 * 2000,
Wet dust collector 2200 * 2100, steam-water separator 1000 * 1500
(8) weight of equipment: 10000 kilograms
(2), the architectural characteristic of equipment and operation principle
1, architectural overview
The high-efficiency environment friendly derusting device is made up of eliminate rust system, dust pelletizing system and electric control system three parts of rotating cylinder, rotating cylinder rust cleaning system is installed on the whole frame 20, mainly is made up of frame 20, motor 2, brake 3, shaft coupling 3, reductor 4, bearing block 5,11, hollow shaft 6,19, main driven gear 7,8, rotating cylinder 9 etc.; Dust pelletizing system mainly is made up of primary dust removing device 12, blower fan 13, wet dust collector 15, moisture separator 17, exhaust cigarette 18 and piping 16.Electric control system mainly is made up of motor 2, contactor, control circuit and control cabinet 1, realizes the work control of equipment.
As shown in Figure 1, 2, 3, rotating cylinder 9 inwalls of rotating cylinder rust cleaning system are equipped with the abrasion-proof backing block 23 of band boss, lay yielding rubber plate 22 between liner plate 23 and the rotating cylinder 9, rotating cylinder 9 usefulness two ends hollow shafts 6,19 are fixedly mounted on and biserial are housed entad on the roller spherical bearing block 5,11, and fuse with frame 20, frame 20 is installed on the concrete basis, makes rotating cylinder 9 energy smooth rotation.All transmission parts are installed on the frame 20.The forward and backward of rotating cylinder 9 and the operation of brake are controlled by electric control system.Electric control box 1 is installed in by the equipment, so that operation.Utilize the crawl of brake 3, can make rotating cylinder 9 rest on arbitrary position or more smooth and easy when anchor chain is gone out tin.Two ends are provided with porous plate 24 in the rotating cylinder 9 can increase the air flow area, improves dust discharge efficient.Adopt small size band boss abrasion-proof backing block 23, can more effectively improve the anchor chain height, and be convenient to install and change.Lay rubber slab 22 between liner plate 23 and the rotating cylinder 9, can obtain anti-vibration, the effect of denoising sound.
Anchor chain derusting device dust pelletizing system adopts two-stage dust removal to carry out: first order dedusting utilizes powerful blower fan that the iron rust dust in the rotating cylinder 9 is extracted out and through first order deduster 12 oarse-grained iron rust is removed, second level dedusting is that the gas that blower fan 13 will contain micronic dust is pressed into second level wet dust collector 15 through pipeline, make that the dust-laden particulate fully contacts, bonds, precipitates with water in the air, thereby the airborne grit overwhelming majority is removed.The air that contains aqueous vapor enters chimney 18 and enters in the atmosphere after moisture separator 17 further separates moisture.
2, transmission system
The transmission of anchor chain rust cleaning system is by motor 2, and brake, shaft coupling 3, reductor 4 and open gearwheel are paid 7,8 compositions, makes rotating cylinder 9 can obtain the rotating speed of design, has constituted transmission system, and transmission system can realize rotating cylinder 9 forward and backwards.Can make door closure 10 rest on arbitrary position by brake 3, conveniently adorn chain and unload chain.
3, rust cleaning operation principle
(1) will check before start whether each system of anchor chain device is normal, check whether each bolt is fastening, foreign material around the removing equipment fill up lubricating oil, and empty machine operation 10 minutes checks whether each bearing generates heat, and whether gear mesh is normal.
(2) after empty machine works well,, forward door closure 10 extreme higher position of machine to, turn on the door closure bolt, open door closure, and door closure is fixed on the rotating cylinder 9, the anchor chain that eliminate rust of packing into and having tied up with spanner by point driving switch.
(3) close door closure 10, tighten the door closure bolt.
(4) according to actual conditions, rotating cylinder 9 normal operation 10-15 minutes.
(5) stop the transhipment after, with point driving switch door closure 10 is rotated to the extreme higher position, unclamp bolt, and door closure be fixed on the cylindrical shell, use point driving switch, door closure 10 is rotated to out the chain position goes out chain.
(6) if going out chain is obstructed, available point driving switch, with rotating cylinder 9 forward and backwards for several times, just chain can be drawn off smoothly.
(3), the efficient of equipment and environmental protection efficacy are relatively
1, rust cleaning efficient relatively
With 3 joint ¢ 37mm anchor chain rust cleaning totally is benchmark
High-efficiency environment friendly anchor chain derusting device The anchor chain shot peening Anchor chain swing friction rust cleaning
15 minutes 180 minutes 120 minutes
2, environmental protection efficacy relatively
High-efficiency environment friendly anchor chain derusting device The anchor chain shot peening Anchor chain swing friction rust cleaning
By the dust pelletizing system dedusting, there is not dust in the air During dust splashed air in a large number, air pollution was serious In the dust diffused air, certain pollution is arranged
(4) high-efficiency environment friendly anchor chain derusting device is lubricated
Reasonably each transmission axle journal of lubricating utensil and dynamic pressure are slided, and in the service life that can reduce kinetic equation loss and improve equipment, must select rational lube stock for this reason and set up necessary lubricated system.
1, lubricating system
This equipment adopts cascade oiling, hand oiling and box lubricated three kinds of modes respectively according to working condition, and each bearing journal is that lubricating cup refuels, and reduction box 4 is box oiling, and exposed gear is paid and is hand oiling.
2, the selection of lubricating oil
Lubricating cup and hand oiling oil site adopt complex calcium lubricating grease summer No. 2, adopt calcium-base grease winter No. 1, the lubricating oil of reduction box, and winter is adopted the HJ40 machinery oil in suggestion, adopts the HJ50 machinery oil summer.
3, lubricated system and points for attention
The user should be according to the working system of equipment, and load and working order are set up concrete lubricated system.
(1) equipment is before startup, and each oil site must lubricate abundance.
(2) equipment is under the continuous operation situation, and general 2 hours fuel feeding of hand oiling once or are adjusted according to equipment live load working order.
(3) lubricating oil was changed once in general three months in reductor 4 casings, was no more than half a year at the most.
(4) equipment whole lubricating system, the annual cleaning once.
(5) electric
This equipment is equipped with three on motor, and total capacity 60KW adopts rated voltage 380V, and the 50HZ power supply is with 2 of electric control boxes.Electric controling element all is contained in the casing 1, and the mutual alignment of control cabinet 1 and main frame can be arranged on by the equipment according to field condition by the user.
(6) installation of equipment and test-run a machine
1, the installation of equipment
(1) equipment by manufacturer's trial qualified after, the shipping of complete machine packing, the user checks all parts and annex according to packing slip, should be intact, there is no damage.
(2) carry out foundation construction according to the equipment rack actual size, the basis is by soil property endurance 0.15M PADesign is if the user works as geology endurance less than 0.15M PAOr working depth can design when specific (special) requirements is arranged voluntarily, and edge of foundation is not less than 1 meter apart from the celebrating of factory building clear distance.
When (3) installing, every meter length permissible variation of its horizontal plane of the center line of equipment is not more than 0.2 millimeter, pours into a mould foundation bolt then, carries out back-grouting.
(4) power line should lay according to the field condition cover with managing.
(5) equipment installs, and equipment surface must be cleaned up, and coat antirust paint.
(6) must treat that the basis is solidified after, can tighten foundation bolt, then test-run a machine.
(7) user should be provided with workbench voluntarily according to actual operating position, so that operation.
2, test-run a machine
(1) preparation before the test-run a machine.
1. check whether all fastening parts are reliable.
2. check whether fuel feeding abundance of each cascade oiling point and hand oiling place, whether reductor 4 pastas are up to specification.
3. check and expose gear, brake 3, shaft coupling 3 have or not chucking and abnormality.
Whether the circuit of 4. checking electrical system is intact, and whether ground connection is appropriate.
(2) unloaded test-run a machine
Check normally, can carry out test-run a machine by the operator who is familiar with this machine performance.The test-run a machine program is as follows: forward and backward hockets, 10 minutes at interval.
Connect power supply, starting dust pelletizing system blower fan.
Crawl anchor chain rust remover motor 2 running runs well and tested in 1 hour, and wherein to replace the test period interval be 10 minutes carrying out forward and backward.
The test-run a machine requirement
1. rotating cylinder 9 works well, and bearing does not have heating, and brake service is normal, accurate, steady.
2. steady, no abnormal noise of all driving members and vibration.
3. all fastening junction mustn't be become flexible.
4. the complete machine lubricating system is good, and bearing temperature is no more than 70 ℃.
(3) door closure 10 unlatchings, closing test
1. door closure 10 is opened flexibly, does not have the chucking phenomenon.
2. door closure 10 is opened no abnormal phenomenon when afterwards turning round with rotating cylinder 9 with rotating cylinder is fastening.
(4) load test-run a machine
The load test-run a machine can carry out in conjunction with the rust cleaning process.
(7) safety operation item and maintenance
1, safety operation item
1) operating personnel should be appreciated that structure, the performance of this machine, are familiar with the method for operating of control system and the rust cleaning process of anchor chain, strictly observe the safety operation item.
2) all control buttons must place the home position before start and shutdown.
3) in use, answer the fuel feeding situation of each oil site of running check, fuel feeding should be sufficient, and reductor 4 pastas should be at the oil level of regulation.
4) in operation process, as find irregular noise, impact, vibration, answer the hard stop maintenance.
5) answer running check transmission mechanism and bond sites in the use, guarantee non-loosening, do not have and damage.2, the main following points of the maintenance work of safeguarding this equipment of equipment
1) equipment must work well and lubricated good situations under carry out work, strict carry out lubricated system.
2) formulate regular inspection, repairing system.
Too much wearing and tearing or losing the originality able one and should in time changing appears in 3) all quick-wear parts, and part is if any damaging place under repair in time.
4) in use, should note the temperature at each position, the temperature of bearing must not be above 70 ℃
5) the appropriate ground connection in all charged positions of electrical system, each electrical equipment is wanted periodic inspection, dedusting and change the element that damages and lost efficacy.
(8) spare part
1, ball bearing catalogue listing
Sequence number Title Model Remarks
1 Double row self aligning spherical roller bearing 3003168 Be contained in Φ 340 bearing places
2 Reductor
3 Reductor
4 Reductor
2, quick-wear part table
Sequence number Piece number Title Material Remarks
1 25-8 The locking safety pin Q235B
2 35-1 Liner plate (1) Abrasion resistant cast steel
3 11-3、35-2 Liner plate (2) Abrasion resistant cast steel
As shown in Figure 4, the rotating main circuit formed by on-load switch K, main contacts Z, main contacts F, main contacts Y of rust cleaning system main circuit and form by the Y-Δ main circuit that on-load switch K, main contacts Z, main contacts Δ, main contacts Y form;
The rust cleaning system, control circuit: automatic starting button QA1 collateral contact J1 is series coil J1 again; Just changeing starting button QA2 collateral contact J1 connect again counter-rotating stop button TA3, normally-closed contact F, coil Z; Counter-rotating starting button QA3 series connection just commentaries on classics stop button TA2, normally-closed contact Z, coil F; Normally opened contact J1 series coil SJ; More than four branch road parallel connections stop button of connecting again, fuse B2, B1 are inserted in two ends; Normally closed time-delay break contact SJ series connection normally opened contact Z and the parallel circuit of normally opened contact F connect again normally-closed contact Δ, coil Y; Often open timing closing contact SJ series connection normally-closed contact Y, coil Δ; More than after the two branch road parallel connections two ends insert fuse B2, B1.
Rust cleaning circuit system operation principle: the air switch K that closes, press and just change starting button QA1, coil Z gets electric, main contacts Z closure, while normally opened contact Z closure, coil Y gets electric, main contacts Y closure, motor D 2 is made the Y-connection forward rotation; Press counter-rotating stop button TA3, coil Z dead electricity, main contacts Z opens, and normally opened contact Z opens simultaneously, coil Y dead electricity, main contacts Y opens, and motor D 2 shuts down; Press counter-rotating starting button QA3, coil F gets electric, main contacts F closure, and while normally opened contact F closure, coil Y gets electric, main contacts Y closure, motor D 2 is made the Y-connection backward rotation; Pressing just changes stop button TA2, coil F dead electricity, and main contacts F opens, and normally opened contact F opens simultaneously, coil Y dead electricity, main contacts Y opens, and motor D 2 shuts down; Press automatic starting button QA1, auxiliary reclay J1 gets electric, normally opened contact J1 closure, and coil Z gets electric, main contacts Z closure, while normally opened contact Z closure, coil Y gets electric, main contacts Y closure, motor connects the forward running as Y; While time relay coil SJ gets electric, time relay action after the several seconds, and normally closed time-delay break contact SJ opens, coil Y dead electricity is often opened timing closing contact SJ and is closed and close, and the coil Δ gets, main contacts Δ closure, the normally-closed contact Δ is opened simultaneously, and motor is made positive triangle and is connected running; Press stop button TA1, auxiliary reclay J1 dead electricity, main contacts Z opens, and the time relay sj dead electricity is often opened timing closing contact SJ and is opened, the Δ coil losing electricity, the main contacts Δ is opened, and motor shuts down.
As shown in Figure 5, the dust pelletizing system main circuit by load air switch K, power supply main contacts 1C, Y meet main contacts 2C, Δ meets main contacts 3C and forms; The dust pelletizing system control circuit: the coil 2C normally closed time-delay break contact SJ2 that connects, bridging coil SJ2 again, normally-closed contact 3C again connects; Coil 3C series connection normally opened contact 3C and the parallel circuit of often the opening timing closing contact SJ2 normally-closed contact 2C that connects again; This two branch roads parallel connection is again with after coil 1C is in parallel, the parallel circuit of series connection starting button QA4 and normally opened contact 1C, the stop button TA4 that connects again, fuse B4, connection power supply; Fuse B3 connects power supply and is connected with the control circuit loop.
Dust pelletizing system circuit working principle: the air switch K that closes, press starting button QA4, coil 1C gets electric, main contacts 1C closure, normally opened contact 1C closure, while coil 2C gets electric, main contacts 2C closure, normally-closed contact 2C opens simultaneously, and motor D 3 enters Y and connects operation; Time relay coil SJ2 gets electric (also not action) simultaneously, time relay ST2 action after several seconds, normally closed time-delay break contact SJ2 disconnects, the 2C dead electricity, main contacts 2C opens, normally-closed contact 2C closure is closed with opening timing closing contact SJ2 often simultaneously, and 3C gets, normally opened contact 3C closure, normally-closed contact 3C disconnects simultaneously, main contacts 3C closure, and motor D 3 enters Δ and connects operation; Press stop button TA4, the control circuit dead electricity, motor D 3 is out of service.

Claims (5)

1, a kind of high-efficiency environment friendly anchor chain derusting device, form by rust remover, dust pelletizing system and electric control system, it is characterized in that rust remover, dust pelletizing system and electric control system are installed on the whole frame (20), rust remover, dust pelletizing system and electric control system are connected.
2, according to the described high-efficiency environment friendly anchor chain of claim 1 derusting device, it is characterized in that described rust remover is by frame, motor, brake, shaft coupling, reductor, bearing block, hollow shaft, gear, rotating cylinder is formed, motor (2) is installed on frame (20), reductor (4), bearing block (5), (11) and rotating cylinder (9), motor (2) and brake (3), shaft coupling (3) connects, brake (3), shaft coupling (3) and reductor (4), driving gear (7) connects, bearing block (5) is connected with a hollow shaft (6), hollow shaft (6) is connected with driven gear (8), driven gear (8) is connected with another hollow shaft (19) with rotating cylinder (9), and rotating cylinder (9) is connected with dust pelletizing system.
3, according to the described high-efficiency environment friendly anchor chain of claim 2 derusting device, it is characterized in that described rotating cylinder (9) is provided with door closure (10) and door closure holder (21), interior two ends are provided with porous plate (24), inwall is equipped with the abrasion-proof backing block (23) of band boss, lay yielding rubber plate (22) between liner plate (23) and the inwall, rotating cylinder (9) is fixedly mounted on two ends hollow shaft (6), (19) and biserial is housed entad on roller spherical bearing block (5), (11), and fuses with frame (20).
4, according to the described high-efficiency environment friendly anchor chain of claim 1 derusting device, it is characterized in that described dust pelletizing system is by the primary dust removing device, blower fan, wet dust collector, moisture separator, exhaust chimney and piping are formed, primary dust removing device (12) is installed on frame (20), blower fan (13), motor (14), wet dust collector (15), moisture separator (17), exhaust chimney (18) and piping (16), primary dust removing device (12) is connected with rust remover, primary dust removing device (12) is connected with piping (16) with blower fan (13), piping (16) is connected with wet dust collector (15), wet dust collector (15) and piping (16), moisture separator (17), exhaust chimney (18) connects.
5, according to the described high-efficiency environment friendly anchor chain of claim 1 derusting device, it is characterized in that described electric control system is made up of electric appliance box, motor, contactor, control circuit, electric appliance box is connected with motor, rust cleaning system and dust pelletizing system control circuit are housed, the rotating main circuit that rust cleaning system main circuit is made up of on-load switch K, main contacts Z, main contacts F, main contacts Y and form in the electric appliance box by the Y-Δ main circuit that on-load switch K, main contacts Z, main contacts Δ, main contacts Y form; The rust cleaning system, control circuit: automatic starting button QA1 collateral contact J1 is series coil J1 again; Just changeing starting button QA2 collateral contact J1 connect again counter-rotating stop button TA3, normally-closed contact F, coil Z; Counter-rotating starting button QA3 series connection just commentaries on classics stop button TA2, normally-closed contact Z, coil F; Normally opened contact J1 series coil SJ; More than four branch road parallel connections stop button of connecting again, fuse B2, B1 are inserted in two ends; Normally closed time-delay break contact SJ series connection normally opened contact Z and the parallel circuit of normally opened contact F connect again normally-closed contact Δ, coil Y; Often open timing closing contact SJ series connection normally-closed contact Y, coil Δ; More than after the two branch road parallel connections two ends insert fuse B2, B1; The dust pelletizing system main circuit by load air switch K, power supply main contacts 1C, Y meet main contacts 2C, Δ meets main contacts 3C and forms; The dust pelletizing system control circuit: the coil 2C normally closed time-delay break contact SJ2 that connects, bridging coil SJ2 again, normally-closed contact 3C again connects; Coil 3C series connection normally opened contact 3C and the parallel circuit of often the opening timing closing contact SJ2 normally-closed contact 2C that connects again; This two branch roads parallel connection is again with after coil 1C is in parallel, the parallel circuit of series connection starting button QA4 and normally opened contact 1C, the stop button TA4 that connects again, fuse B4, connection power supply; Fuse B3 connects power supply and is connected with the control circuit loop.
CNU2008201894961U 2008-08-26 2008-08-26 High-efficient environment friendly anchor chain rust cleaning device Expired - Fee Related CN201267957Y (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102814722A (en) * 2012-08-27 2012-12-12 唐山市燕南制锹有限公司 Device for removing surface attachment of steel shovel
CN103009220A (en) * 2012-12-19 2013-04-03 无锡昌华机电制造有限公司 Vertical type steel bottle rust brushing machine
CN103433834A (en) * 2013-09-09 2013-12-11 王进喜 Rust-removing and sand-cleaning chamfering machine
CN103722462A (en) * 2014-01-11 2014-04-16 太仓椿盟链传动有限公司 Chain hinge pin chamfering polishing machine
CN104625496A (en) * 2014-12-19 2015-05-20 唐山轨道客车有限责任公司 Weld beading removing device
CN113618643A (en) * 2021-08-09 2021-11-09 湖南中医药大学 Medical instrument negative pressure belt cleaning device
WO2024017033A1 (en) * 2022-07-19 2024-01-25 潘伟杉 Polishing machine

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102814722A (en) * 2012-08-27 2012-12-12 唐山市燕南制锹有限公司 Device for removing surface attachment of steel shovel
CN103009220A (en) * 2012-12-19 2013-04-03 无锡昌华机电制造有限公司 Vertical type steel bottle rust brushing machine
CN103009220B (en) * 2012-12-19 2015-04-15 无锡昌华机电制造有限公司 Vertical type steel bottle rust brushing machine
CN103433834A (en) * 2013-09-09 2013-12-11 王进喜 Rust-removing and sand-cleaning chamfering machine
CN103722462A (en) * 2014-01-11 2014-04-16 太仓椿盟链传动有限公司 Chain hinge pin chamfering polishing machine
CN103722462B (en) * 2014-01-11 2016-02-10 太仓椿盟链传动有限公司 A kind of chain hinge pin chamfering polishing machine
CN104625496A (en) * 2014-12-19 2015-05-20 唐山轨道客车有限责任公司 Weld beading removing device
CN104625496B (en) * 2014-12-19 2016-09-07 唐山轨道客车有限责任公司 Overlap eliminating equipment
CN113618643A (en) * 2021-08-09 2021-11-09 湖南中医药大学 Medical instrument negative pressure belt cleaning device
CN113618643B (en) * 2021-08-09 2023-04-14 湖南中医药大学 Medical instrument negative pressure belt cleaning device
WO2024017033A1 (en) * 2022-07-19 2024-01-25 潘伟杉 Polishing machine

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