CN201264939Y - Rigid-flexible composite type biological filler for biological trickling filtration deodorization apparatus - Google Patents

Rigid-flexible composite type biological filler for biological trickling filtration deodorization apparatus Download PDF

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Publication number
CN201264939Y
CN201264939Y CNU2008201204523U CN200820120452U CN201264939Y CN 201264939 Y CN201264939 Y CN 201264939Y CN U2008201204523 U CNU2008201204523 U CN U2008201204523U CN 200820120452 U CN200820120452 U CN 200820120452U CN 201264939 Y CN201264939 Y CN 201264939Y
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China
Prior art keywords
filler
bio
hard
rigid
biological filler
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Expired - Fee Related
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CNU2008201204523U
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Chinese (zh)
Inventor
丁颖
吴伟祥
陈英旭
胡斌
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Zhejiang University ZJU
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Zhejiang University ZJU
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/10Biological treatment of water, waste water, or sewage

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  • Biological Treatment Of Waste Water (AREA)

Abstract

The utility model discloses rigid-flexible composite biological filler for a biotrickling deodorant device in the field of environmental protection. The biological filler is compounded by a central rigid high polymer framework and a peripheral soft biological carrier porous medium, wherein, the rigid high polymer framework is in a three-dimensional polyhedral hollow spherical structure with the diameter of 25mm or 50mm, and the soft biological carrier porous medium (2) is in a three-dimensional polygonal structure with the specification of 30mm multiplied by 30mm multiplied by 30mm or 60mm multiplied by 60mm multiplied by 60mm. The utility model has wide source of raw materials, convenient and easy manufacturing procedures, low production cost, good membrane forming and deodorant effects.

Description

The hard and soft composite biological filler of bio-filtration deodorization device
Technical field
The utility model relates to the biologic packing material of using in the foul gas processing, is specifically related to the hard and soft composite biological filler of a kind of bio-filtration deodorization device.
Background technology
Odor pollution is one of the world's seven overall situation public hazards, seeks rational governance way and the control scheme has become the hot subject that countries in the world need to be resolved hurrily.Biological filter is that the stench that is subjected to extensive concern is in recent years handled new technology, this technology because of have processing efficiency height, non-secondary pollution, required equipment simple, be convenient to operation, characteristics such as expense is cheap and management maintenance is convenient, having become the focus of many countries research, is a developing direction of odor treatment.Facts have proved that the method for microbiological deterioration odorant pollutant has physical method and the unrivaled superiority of chemical process.
Filler is the main body of biological filter, and the character of filler directly influences the handling property of biological filter.The ideal filler generally should have following physical property: high-specific surface area; High moisture-retaining capacity; Surface properties benefits attached growth of microorganisms; High mechanical strength; Lower tap density, high porosity; High surge capability; Nutritive substance is abundant; Be easy to obtain low cost, long service life.For reinforcement filler microorganism adaptability and activity, the existence of a large amount of different types of microorganisms and the surface properties and the chemical constitution of filler also are crucial in the filler.The mineral filler that present bio-trickling filter is filled is mainly made with single macromolecular materials such as polypropylene, polyethylene or polyester.Though it has good forming process, be easy to make shape than complexity and the bigger filler of specific surface area, but because these material surfaces are smooth, and all there is not the internal voids structure, be unfavorable for breeding and the existence of microorganism, when handling foul gas, have biofilm difficulty and long problem of biofilm cycle especially; Simultaneously, because these inorganic materials itself can not be for microorganism provides nutrition, the supply of extraneous nutritive substance becomes one of limiting factor of microorganism growth breeding; In addition, because polymer carrier generally has specified shape and hardness is higher, often cause the little and big problem of voidage of tap density after being filled into bio-trickling filter, filler is low to the interception capacity of foul gas, and then causes the bio-trickling filter processing efficiency low.
Summary of the invention
The purpose of this utility model is in order to overcome the shortcoming that above-mentioned existing biologic packing material exists, to provide a kind of bio-filtration deodorization device hard and soft composite biological filler.
Bio-filtration deodorization device is to be composited by center rigid macromolecule skeleton and flexible all around bio-carrier porous medium with hard and soft composite biological filler.
Described rigid macromolecule skeleton is three-dimensional multiaspect hollow ball shape structure, and diameter is 25mm or 50mm.
The component of described rigid macromolecule skeleton is:
Polymer base-material 70~100 weight parts
Nutritive substance 5~20 weight parts
Slowly-releasing controlled substance 1~10 weight part
Disperse lubricating fluid 1~10 weight part
Wherein the polymer base-material is polyethylene, polypropylene, polyvinyl chloride or polystyrene, and nutritive substance is one or more in bone meal, okara powder, chitosan, the starch, and the slowly-releasing controlled substance is diatomite or gac, and disperseing lubricating fluid is vegetables oil or animal oil.
Described flexible bio-carrier porous medium is three-dimensional polygonized structure, and specification is 30mm * 30mm * 30mm or 60mm * 60mm * 60mm.
The component of described flexible bio-carrier porous medium is:
Polyether glycol 40~60 weight parts
Organic isocyanate 40~60 weight parts
Catalyzer 1~5 weight part
External application whipping agent 1~10 weight part
Suds-stabilizing agent 0.5~5 weight part
Water 30~50 weight parts
Wherein polyether glycol is polyethers propylene glycol or polyethers glycerol, organic isocyanate is 80%2,4-tolylene diisocyanate and 20%2, the 6-tolylene diisocyanate, catalyzer is stannous octoate or dibutyl tin and trolamine, triethylene diamine or triethylamine, the external application whipping agent is fluoro trichloromethane, ring penta or methylene dichloride, and suds-stabilizing agent is the silicon-carbon bond multipolymer.
The utility model compared with prior art has the following advantages:
(1) filler center rigid macromolecule skeleton has higher physical strength, even packing height is high again, filler also is difficult for being compacted; Flexible all around bio-carrier porous medium has very strong flexible ductility, can make between filler and the filler and filler and bio-trickling wall between sufficient contact that keep, reduce to fill voidage.
(2) in filler rigid macromolecule skeleton, added nutritive substance, between filler biofilm and gas pollutant degradative phase, microporosity by filler macromolecular scaffold inside discharges and diffuses to the skeleton surface slowly, the microorganism that is attached absorbs, replenish nutrition with the balance microorganism, participate in microbial metabolism, promote the degraded of biomembranous formation and gas pollutant, effectively avoid problems such as bad and biofilm cycle of the microbial nutrition that causes less than the filler center owing to nutritive medium spray is long.
(3) added porous slowly-releasing controlled substance such as diatomite or gac in filler rigid macromolecule skeleton, these materials provide good passage for the slow release of nutritive ingredient, have promoted the growth metabolism of microorganism at filling surface.Simultaneously, the roughness and the specific surface area of filling surface have been increased, for microorganism provides more apposition growth point, improved the biofilm amount on biofilm speed and the unit surface, and can improve microorganism active greatly, improved the defective of the smooth not easy to be filmed of original polymer surface, thereby improved the removal efficient of bio-trickling filter foul gas.
(4) slowly-releasing of nutritive substance in the filler rigid macromolecule skeleton, rigid macromolecule skeleton inside and surperficial pre-existent pore are further strengthened, specific surface area and porosity have been increased, and promoted microorganism adhere to biofilm and growth metabolism, improve microorganism active greatly, thereby improved the processing efficiency of foul gas.
(5) because the slow releasing function of nutritive substance in the filler rigid macromolecule skeleton, make the apposition growth and the activity thereof of packing microbial reduced greatly by the influence of the feed rate of bio-trickling filter recirculating nutrient solution, avoided owing to adding the slow or active situation about descending of the not enough bio-trickling filter microorganism colonization that causes of nutritive substance.
(6) raw material sources that the utility model adopted are extensive, and manufacturing procedure is convenient and simple, and production cost is low and effective.
Description of drawings
Accompanying drawing is the structural representation of this bio-filtration deodorization device with hard and soft composite biological filler.
Embodiment
Bio-filtration deodorization device is to be composited by center rigid macromolecule skeleton 1 and flexible all around bio-carrier porous medium 2 with hard and soft composite biological filler.
Described rigid macromolecule skeleton 1 is three-dimensional multiaspect hollow ball shape structure, and diameter is 25mm or 50mm.
The component of described rigid macromolecule skeleton 1 is:
Polymer base-material 70~100 weight parts
Nutritive substance 5~20 weight parts
Slowly-releasing controlled substance 1~10 weight part
Disperse lubricating fluid 1~10 weight part
Wherein the polymer base-material is polyethylene, polypropylene, polyvinyl chloride or polystyrene, and nutritive substance is one or more in bone meal, okara powder, chitosan, the starch, and the slowly-releasing controlled substance is diatomite or gac, and disperseing lubricating fluid is vegetables oil or animal oil.
Described flexible bio-carrier porous medium 2 is three-dimensional polygonized structure, and specification is 30mm * 30mm * 30mm or 60mm * 60mm * 60mm.
The component of described flexible bio-carrier porous medium 2 is:
Polyether glycol 40~60 weight parts
Organic isocyanate 40~60 weight parts
Catalyzer 1~5 weight part
External application whipping agent 1~10 weight part
Suds-stabilizing agent 0.5~5 weight part
Water 30~50 weight parts
Wherein polyether glycol is polyethers propylene glycol or polyethers glycerol, organic isocyanate is 80%2,4-tolylene diisocyanate and 20%2, the 6-tolylene diisocyanate, catalyzer reacts the CO that emits for promoting polyether glycol and isocyanate reaction to make between the stannous octoate of chainpropagation or dibutyl tin and promotion isocyanic ester and the water 2The trolamine of gas, triethylene diamine or triethylamine, external application whipping agent are fluoro trichloromethane, ring penta or methylene dichloride, and suds-stabilizing agent is the silicon-carbon bond multipolymer.
Bio-filtration deodorization device comprises the steps: with the preparation method of hard and soft composite biological filler
1) with the dispersion lubricating fluid of 0.5~5 weight part that the slowly-releasing controlled substance of 1~10 weight part is wetting, and in stirrer with the nutritive substance mixing of 5~20 weight parts; Use the dispersion lubricating fluid of remaining 0.5~5 weight part that 70~100 weight part polymer base-materials are wetting again, and join in the stirrer and stir with aforementioned mixture, then the mixture behind the mixing is moved in the stirring hopper of injection moulding machine, by the filling mould extrusion moulding, obtain rigid macromolecule skeleton 1;
2) water of the suds-stabilizing agent of the external application whipping agent of the catalyzer of the organic isocyanate of the polyether glycol of rigid macromolecule skeleton 1 and 40~60 weight parts, 40~60 weight parts, 1~5 weight part, 1~10 weight part, 0.5~5 weight part and 30~50 weight parts is mixed and high-speed stirring under, add forming box rapidly, above-mentioned raw materials is finished chainpropagation, foaming, crosslinked and curing reaction in forming box, produce biologic packing material.
Can set packing height as required during use, filler is inserted in the bio-filtration deodorization equipment.Select suitable microbial inoculant according to target contaminant, set operating parameters such as suitable air input, gas residence time, nutritive medium spray flux, nutritive medium pH value and reactor pressure decrease, biofilm through after a while starts, and forms mature and stable microbial film at filling surface.After gas pollutant enters bio-trickling filter, be delivered in the microbial film that is attached to filling surface through gas, water termination, microorganism utilizes gas pollutant as the required matrix of its growth and breeding in the film, is CO simple harmless or few evil with macromole or baroque gas pollutant through the final oxygenolysis of dissimilation through different path for transformation 2, H 2O, NO 3 -And SO 4 2-Deng inorganics, reach the purpose of purification.While is through assimilation and utilize the energy of dissimilation process generation to synthesize new cellular material, makes microorganism be able to growth and breeding, creates favorable conditions for further bringing into play its processing power to pollutent.
For better understanding the utility model, the utility model is described in further detail below in conjunction with specific embodiment.
Embodiment 1:
Take by weighing vegetables oil 5 grams, make it that 10 gram diatomite are wetting, and in stirrer, wetting diatomite and 50 is restrained the bone meal mixings, it is wetting with polymer base-material polypropylene GRANULES 700 grams to take by weighing 5 gram vegetables oil again, and join in the stirrer and stir with aforementioned mixture, then the mixture behind the mixing is moved in the stirring hopper of injection moulding machine,, make 380 rigid macromolecule skeletons 1 by the filling mould extrusion moulding.Described rigid macromolecule skeleton 1 is three-dimensional multiaspect hollow ball shape structure, and diameter is 25mm.Prepare polyethers glycerol 400 grams, organic isocyanate 400 grams, stannous octoate 5 grams, trolamine 5 grams, ring penta 10 grams, silicon-carbon bond multipolymer 5 gram and water 300ml, mix with rigid macromolecule skeleton 1 and high-speed stirring under, add shaping box rapidly, in shaping box, finish reactions such as chainpropagation, foaming, crosslinked and curing, produce hard and soft composite biological filler.Around the described rigid macromolecule skeleton 1 is flexible bio-carrier porous medium 2.Described flexible bio-carrier porous medium 2 is three-dimensional polygonized structure, and specification is 30mm * 30mm * 30mm.
The hard and soft composite biological filler of a plurality of same sizes that above-mentioned processing method is made and traditional polypropylene filler are packed into removing in the ammonia bio-trickling equipment of the same terms respectively, carry out biofilm and treatment effect simultaneous test.Biofilm adopts quick spoil disposal method, changes water every day once, changes in the water regulation system initial ammonia concentration at every turn and is about 50mg/m 3, aeration rate is 0.48m 3/ h.The biofilm test-results shows, the hard and soft composite biological filler bio-trickling that uses the utility model to make removes ammonia system, filler biofilm required time has shortened 6~8 days than conventional polypropylene filler, hard and soft composite biological filler biofilm amount has increased about 1 times than conventional polypropylene filler, microbial film thickness has increased by 200~400 μ m, shows that the hard and soft composite biological filler that the utility model makes has better carrier surface forming biofilm property than conventional polypropylene filler.After the biofilm startup is finished, investigate the treatment effect of two kinds of filler biological drip filtering ammonia systems respectively, the result shows that the removal efficient that the hard and soft composite biological filler bio-trickling that adopts the utility model to make removes the removal efficiency ratio conventional polypropylene filler biological drip filtering ammonia system of ammonia system improves about 35%.
Embodiment 2:
Take by weighing animal oil 50 grams, make it that 100 gram gacs are wetting, and in stirrer, wetting gac and 200 is restrained the chitosan mixings, it is wetting with polymer base-material polyethylene particle 1000 grams to take by weighing 50 gram animal oil again, and join in the stirrer and stir with aforementioned mixture, then the mixture behind the mixing is moved in the stirring hopper of injection moulding machine,, make 700 rigid macromolecule skeletons 1 by the filling mould extrusion moulding.Described rigid macromolecule skeleton 1 is three-dimensional multiaspect hollow ball shape structure, and diameter is 25mm.Prepare polyethers propylene glycol 600 grams, organic isocyanate 600 grams, dibutyl tin 25 grams, triethylamine 25 grams, methylene dichloride 100 grams, silicon-carbon bond multipolymer 50 gram and water 500m1, mix with rigid macromolecule skeleton 1 and high-speed stirring under, add shaping box rapidly, in shaping box, finish reactions such as chainpropagation, foaming, crosslinked and curing, produce hard and soft composite biological filler.Around the described rigid macromolecule skeleton 1 is flexible bio-carrier porous medium 2.Described flexible bio-carrier porous medium 2 is three-dimensional polygonized structure, and specification is 30mm * 30mm * 30mm.
The hard and soft composite biological filler of a plurality of same sizes that above-mentioned processing method is made and traditional polyethylene filler are packed into removing in the hydrogen sulfide bio-trickling equipment of the same terms respectively, carry out biofilm and treatment effect simultaneous test.Biofilm adopts quick spoil disposal method, changes water every day once, changes in the water regulation system initial concentration of hydrogen sulfide at every turn and is about 30mg/m 3, aeration rate is 0.48m 3/ h.The biofilm test-results shows, the hard and soft composite biological filler bio-trickling that uses the utility model to make removes the sulfuration hydrogen system, filler biofilm required time has shortened 7~8 days than conventional polyethylene filler, hard and soft composite biological filler biofilm amount has increased about 1 times than conventional polyethylene filler, microbial film thickness has increased by 200~400 μ m, shows that the hard and soft composite biological filler that the utility model makes has better carrier surface forming biofilm property than conventional polyethylene filler.After the biofilm startup is finished, investigate the treatment effect of two kinds of filler biological drip filtering hydrogen sulfide systems respectively, the result shows that the removal efficient that the hard and soft composite biological filler bio-trickling that adopts the utility model to make removes the removal efficiency ratio conventional polyethylene filler biological drip filtering hydrogen sulfide system of sulfuration hydrogen system improves about 30%.
Embodiment 3:
Take by weighing animal oil 25 grams, make it that 50 gram diatomite are wetting, and in stirrer, wetting diatomite and 100 is restrained the okara powder mixings, it is wetting with polymer base-material granules of polystyrene 850 grams to take by weighing 25 gram animal oil again, and join in the stirrer and stir with aforementioned mixture, then the mixture behind the mixing is moved in the stirring hopper of injection moulding machine,, make 350 rigid macromolecule skeletons 1 by the filling mould extrusion moulding.Described rigid macromolecule skeleton 1 is three-dimensional multiaspect hollow ball shape structure, and diameter is 50mm.Prepare polyethers propylene glycol 500 grams, organic isocyanate 500 grams, stannous octoate 12.5 grams, triethylene diamine 12.5 grams, ring penta 50 grams, silicon-carbon bond multipolymer 25 gram and water 400ml, mix with rigid macromolecule skeleton 1 and high-speed stirring under, add shaping box rapidly, in shaping box, finish reactions such as chainpropagation, foaming, crosslinked and curing, produce hard and soft composite biological filler.Around the described rigid macromolecule skeleton 1 is flexible bio-carrier porous medium 2.Described flexible bio-carrier porous medium 2 is three-dimensional polygonized structure, and specification is 60mm * 60mm * 60mm.
The hard and soft composite biological filler of a plurality of same sizes that above-mentioned processing method is made and traditional polystyrene filler are packed into removing in the ammonia bio-trickling equipment of the same terms respectively, carry out biofilm and treatment effect simultaneous test.Biofilm adopts quick spoil disposal method, changes water every day once, changes in the water regulation system initial ammonia concentration at every turn and is about 50mg/m 3, aeration rate is 0.96m 3/ h.The biofilm test-results shows, the hard and soft composite biological filler bio-trickling that uses the utility model to make removes ammonia system, filler biofilm required time has shortened 6~8 days than traditional polystyrene filler, hard and soft composite biological filler biofilm amount has increased about 1.5 times than traditional polystyrene filler, microbial film thickness has increased by 250~400 μ m, shows that the hard and soft composite biological filler that the utility model makes has better carrier surface forming biofilm property than traditional polystyrene filler.After the biofilm startup is finished, investigate the treatment effect of two kinds of filler biological drip filtering ammonia systems respectively, the result shows that the removal efficient that the hard and soft composite biological filler bio-trickling that adopts the utility model to make removes the removal efficiency ratio tradition polystyrene filler biological drip filtering ammonia system of ammonia system improves about 40%.

Claims (3)

1, the hard and soft composite biological filler of a kind of bio-filtration deodorization device is characterized in that, it is to be composited by center rigid macromolecule skeleton (1) and flexible all around bio-carrier porous medium (2).
2, the hard and soft composite biological filler of bio-filtration deodorization device according to claim 1 is characterized in that, described rigid macromolecule skeleton (1) is three-dimensional multiaspect hollow ball shape structure, and diameter is 25mm or 50mm.
3, the hard and soft composite biological filler of a kind of bio-filtration deodorization device according to claim 1, it is characterized in that, described flexible bio-carrier porous medium (2) is three-dimensional polygonized structure, and specification is 30mm * 30mm * 30mm or 60mm * 60mm * 60mm.
CNU2008201204523U 2008-06-27 2008-06-27 Rigid-flexible composite type biological filler for biological trickling filtration deodorization apparatus Expired - Fee Related CN201264939Y (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104941331A (en) * 2015-06-02 2015-09-30 江苏华强新能源科技有限公司 High efficiency air filter element for gas turbine and production process thereof
CN105417688A (en) * 2015-11-03 2016-03-23 重庆乐善环保科技有限公司 Spherical filler and special-shaped carbon filler and their applications
CN107827224A (en) * 2017-11-14 2018-03-23 如皋千骏工具有限公司 A kind of filter ball
CN107827247A (en) * 2017-11-14 2018-03-23 如皋千骏工具有限公司 A kind of Novel filtration ball
CN113773469A (en) * 2021-09-03 2021-12-10 北京城市排水集团有限责任公司 Composite polyurethane filler, preparation method and application
CN114515507A (en) * 2020-11-19 2022-05-20 上海展冀膜结构有限公司 Biological deodorization filler and preparation method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104941331A (en) * 2015-06-02 2015-09-30 江苏华强新能源科技有限公司 High efficiency air filter element for gas turbine and production process thereof
CN104941331B (en) * 2015-06-02 2017-01-11 江苏华强新能源科技有限公司 High efficiency air filter element for gas turbine and production process thereof
CN105417688A (en) * 2015-11-03 2016-03-23 重庆乐善环保科技有限公司 Spherical filler and special-shaped carbon filler and their applications
CN107827224A (en) * 2017-11-14 2018-03-23 如皋千骏工具有限公司 A kind of filter ball
CN107827247A (en) * 2017-11-14 2018-03-23 如皋千骏工具有限公司 A kind of Novel filtration ball
CN114515507A (en) * 2020-11-19 2022-05-20 上海展冀膜结构有限公司 Biological deodorization filler and preparation method thereof
CN113773469A (en) * 2021-09-03 2021-12-10 北京城市排水集团有限责任公司 Composite polyurethane filler, preparation method and application

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Granted publication date: 20090701

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