Summary of the invention
The technical problem to be solved in the present invention is that a kind of hot flow path injection shaping dies that needs the plastic of side core-pulling is provided at above-mentioned prior art present situation, provides the hot flow path mold for injection molding that a kind of application three template die structures are finished side core-pulling in particular.This mould is particularly useful for injecting the side large tracts of land perforate or depression, and the short plastic of traverse of loosing core.
The utility model adopts following technical proposals to solve the problems of the technologies described above:
A kind of hot flow path injection shaping dies that needs the plastic of side core-pulling, comprise hot runner manifold, die and punch, be provided with hot flow path in the described hot runner manifold, the one side is provided with the hot flow path import, and be fit to be installed on the injection machine, opposite side is connected with described die, it is characterized in that: be provided with slide block core-pulling mechanism and elastic top opening apparatus between described hot runner manifold and the die, when the slide block of described slide block core-pulling mechanism moves in the die sinking direction, produce displacement laterally, when the matched moulds direction moves, produce displacement to the inside.
Described slide block core-pulling mechanism is made up of slope guide plate and slide block, the die that described slope guide plate is fixed in described hot runner manifold connects side, described slide block is positioned at described die and can moves along described slope guide plate, correspondingly, is provided with in the correct position of described die for described slide block and settles and the cavity that moves.
Described slide block core-pulling mechanism is along the avris setting of described hot runner manifold and die.
Described slide block core-pulling mechanism avris and the right and left side on described hot runner manifold and die respectively are provided with one.
Described elastic top opening apparatus is Cowhells piece or the metal spring that is in pressured state behind a plurality of matched moulds.
Described elastic top opening apparatus is Cowhells piece and the metal spring that is in pressured state behind a plurality of matched moulds.
Described hot runner manifold is synthetic with the cover plate that covers on it by base plate, and described Cowhells piece lower end is against on the base plate, passes cover plate, exposes one section suitable length of cover plate so that suffer oppression behind the described Cowhells piece matched moulds, and the back side direct and die, upper end offsets; Described metal spring is a compression spring, the lower end is absorbed in the base plate, cover plate is passed in the centre, the upper end is absorbed in the described die back side, be provided with the pit that is absorbed in for described metal spring with the die back side above the described base plate, the space length that above-mentioned three forms during than the matched moulds state of the total length when metal spring is not out of shape as yet also will have more one section suitable length so that suffer oppression behind the described metal spring matched moulds.
Between described hot runner manifold and die, be provided with locating piece.
Described hot runner manifold is herringbone, in its three ends an inlet is set respectively.
Between described die and punch, be provided with and be connected hook or nylon buckle.
The hot runner manifold system is since coming out, just be designed to be fixed together with die, the present invention has broken the above-mentioned intrinsic Design Thinking framework of present die industry, slide block core-pulling mechanism and elastic top opening apparatus are set between hot runner manifold and die dexterously, directly adopt the die sinking action, and under the effect of elastic top opening apparatus, finish the side core-pulling action in the very first time of die sinking.The action of loosing core is reliable and stable, and the overall structure of mould is also comparatively simple, and each start continuity that injection moulding is produced is good, and efficient is higher.Owing to used TOP-TIP, had the various advantages of the described TOP-TIP of background technology naturally, as the injection moulding quality of plastic, especially surface quality can be fully guaranteed, and can not produce the runner waste material, saves material, need not get the runner waste material during die sinking, work efficiency is higher or the like.The present invention is particularly useful for injecting the side large tracts of land perforate or depression, and the short plastic of traverse of loosing core.
The specific embodiment
Air conditioner front panel working of plastics is the dustpan shape as shown in Figure 1, is the setting orientation during use, and by above-mentioned diagramatic way designing mould scheme, its ramp bore 1 can directly form, and upper-side hole 2 just need be loosed core with left hole 3, right ports 4 and formed.Upper-side hole 2 is for being about 400mm, the square hole of wide about 100mm, and left hole 3, right ports 4 are symmetrical distribution, are about 130mm that goes to the bottom, the about 110mm of upper base, the trapezoidal hole of high about 80mm.
Because the air conditioner front panel is directly in the face of the consumer, surface quality requires high, and blemish such as filamentary silver, flow path can not be arranged.In general, cold runner is easy to generate these defectives usually, and hot flow path can not produce above-mentioned defective basically, for ensuring the quality of products, adopts TOP-TIP.
Form following scheme one by prior art, TOP-TIP and oil cylinder side core-pulling, it is present the most frequently used structure, cylinder structure is simple, flexible movements, be specially adapted to little side core-pulling structure, but reach the side core-pulling of 400mm X 100mm at this secondary core-drawing hole, the propulsive thrust when preventing to inject again simultaneously, must with the large-tonnage oil cylinder could guarantee to loose core move reliable and stable, certainly will increase cost like this, and the large-tonnage oil cylinder also need take up space, and may not realize for this secondary mould, after mould has had side core-pulling mechanism, do not have the space mounting oil cylinder, scheme one is eliminated at all.
Scheme two adopts hot flow path and uses the operating principle of three template dies.When mould finishes die sinking in injection, make matrix cavity and TOP-TIP produce relative motion, utilize the relative motion of matrix cavity that slide block is moved along set angle α, when matrix cavity moves 40mm, the tg α angle that produces becomes makes the outside mobile 13mm of slide block, slide block is extracted out left plastic, thereby finish the side core-pulling action.This structure must make the die motion, and must at first move when die sinking.
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
As Fig. 1 ~ shown in Figure 12 is a preferred embodiment of the present invention, is air-condition panel working of plastics injecting method and particular manufacturing craft thereof as shown in Figure 1.
This mould comprises hot runner manifold 5, die 6 and punch 7, be provided with hot flow path 8 in the described hot runner manifold 5, the one side is provided with hot flow path import 9, and is fit to be installed on the injection machine, opposite side is connected with die 6, is provided with slide block core-pulling mechanism and elastic top opening apparatus between hot runner manifold 5 and the die 6.
In the present embodiment, three secondary slide block core-pulling mechanisms are arranged,, be respectively side slide core-pulling mechanism, left slider core-pulling mechanism, right side slide block core-pulling mechanism as Fig. 7, Fig. 8.Last side slide core-pulling mechanism is made up of upside slope guide plate 13, last side slide 14, upside slope guide plate 13 slope sides are provided with T shape piece 15, correspondingly, be provided with T shape skewed slot 141 in the last side slide 14, the last avris relevant position of die 6 is provided with for slide block 14 and settles and the cavity 26 that moves.Equally, left slider core-pulling mechanism or right side slide block core-pulling mechanism are made up of slope guide plate 16, slide block 17, and slope guide plate 16 slope sides are provided with T shape piece 18, correspondingly, be provided with T shape skewed slot 171 in the slide block 17, the right and left side relevant position of die 6 is provided with for slide block 17 and settles and the cavity 27 that moves.
In the present embodiment, the elastic top opening apparatus is for being distributed in 6 Cowhells pieces 19 between hot runner manifold 5 and the die 6 as shown in Figure 7, with 8 metal springs 20.From Fig. 6, Fig. 7, Fig. 8 as seen, runner plate 5 is to cover upper cover plate 52 to synthesize on T shape base plate 51.Cowhells piece 19 is made by the high strength organic composite material, has high strength, high resiliency, characteristic such as high temperature resistant, can buy from market.From Fig. 6, Fig. 7, Fig. 8, Fig. 9-1 as seen, Cowhells piece 19 lower ends are against on the T shape base plate 51, pass cover plate 52, expose cover plate 52 about 15mm, the upper end directly and the back side of die 6 shown in Fig. 9-1 offset, like this, additional 15mm just becomes the section of suffering oppression behind the matched moulds.Metal spring 20 is compression springs, the lower end is absorbed in the hole 201 of T shape base plate 51, cover plate 52 is passed in the centre, the upper end is absorbed in about 20mm in the hole 202 at the back side of die 6 shown in Fig. 9-1, such design helps the location of metal spring 20 and backs down the reliable and stable of action, total length when not being out of shape as yet because of metal spring 20 space length that above-mentioned three forms during than the matched moulds state also will have more about 30mm, and like this, additional 30mm just becomes the section of suffering oppression behind the matched moulds.Certainly, the scheme of metal spring 20 also can be adopted in the location of Cowhells piece 19, and promptly part is absorbed in the mode at the back side of T shape base plate 51 and die 6, like this to the location of Cowhells piece 19 with back down the reliable and stable more favourable of action.In the present embodiment, Cowhells piece 19 is cylindric, is meeting under the technical request certainly, and which kind of shape it adopts is inessential, also can adopt square column type, polygon column or the like.
In the present embodiment, between hot runner manifold 5 and die 6, also be provided with 5 locating pieces 21.From Fig. 6, Fig. 7, Fig. 8, Fig. 9-1 as seen, locating piece 21 cylindricality that is square, the lower end is absorbed in the square hole 211 of T shape base plate 51, cover plate 52 is passed in the centre, the part of cover plate 52 is exposed in the upper end, in 5 square holes 212 for the back side that is absorbed in die 6 shown in Fig. 9-1, to play positioning action.For they are cooperated when moving smoothly, 5 square holes inlets at the back side of the upper end of locating piece 21 and die 6 suit down fillet.From Fig. 6 as seen, hot flow path 8 is herringbone, in its three ends an inlet is set respectively.Be respectively inlet 22,23,24,,, on punch 7, be provided with cold runner 25 because of inlet 22 wherein is arranged in plastic ramp bore 1 as Fig. 6 ~ Figure 12.At punch 7, also be provided with a plurality of angle square shape push rod 28 circular push rods 29.
In addition,, and must when die sinking, at first move,, connection hook or nylon buckle are installed also, connect hook or nylon buckle and all be commercially available at die 6 and in the outside of punch 7 for assurance makes die 6 motions.Because it is connected to die 6 and between punch 7, during die sinking, along with the disappearance of clamp force, it helps die 6 relatively hot runner plates 5 to move, but the mould opening force of injection machine can overcome its connection pulling force fully, so it can not hinder punch 7 after the die sinking to leave the shift action of die 6.
Below carry out the mold actions explanation, injection machine is finished the matched moulds process, behind the injection moulding process, when die sinking, disappearance along with clamp force, the Cowhells piece 19 of pressurized, metal spring 20 backs down die 6 immediately, die 6 is at the Cowhells piece 19 of pressurized, the following rapid motion of leaving hot runner manifold 5 that the elastic force of metal spring 20 is done, drive three slide blocks 14 in the three secondary slide block core-pulling mechanisms, 17 edge slope guide plates 13 separately, 16 move about 40mm in the die sinking direction, produce the displacement of about 13mm thus in the side direction of loosing core required, make former three cores 142 that are positioned at die 6,172 detach.Following closely, under the mould opening force effect, punch 7 moves apart die 6 together with plastic rapidly along the die sinking direction, as shown in Figure 4, and produces enough traverses.Behind the position of arrive setting, eject air conditioner front panel working of plastics synchronously under a plurality of push rods 28 its oil cylinders on the punch 7 or other external force thrust unit effect, as Figure 11, Figure 12 as showing.Behind the working of plastics to be removed, injection machine begins matched moulds process, the injection moulding process of next round again, takes turns the production cycle thereby finish one.But when the matched moulds process, under the powerful mold clamping force effect of injection machine, the protuberance of punch 7 is pushed into the matrix cavity of die 6, followed by, mold clamping force overcomes the Cowhells piece 19 between die 6 and hot runner manifold 5, the elastic force of metal spring 20, force its contraction, punch 7 continues to be passed with die 6, force die 6 to be joined to runner plate 5, drive three slide blocks 14 in the three secondary slide block core-pulling mechanisms, 17 edge slope guide plates 13 separately, 16 move about 40mm in the matched moulds direction, produce the reverse displacement of about 13mm thus in the side direction of loosing core required, make three cores 142 that detach, 172 set back in die 6.