CN201246213Y - Coaxial type mechanical supercharger - Google Patents
Coaxial type mechanical supercharger Download PDFInfo
- Publication number
- CN201246213Y CN201246213Y CNU2008201028288U CN200820102828U CN201246213Y CN 201246213 Y CN201246213 Y CN 201246213Y CN U2008201028288 U CNU2008201028288 U CN U2008201028288U CN 200820102828 U CN200820102828 U CN 200820102828U CN 201246213 Y CN201246213 Y CN 201246213Y
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- central shaft
- ratchet
- mechanical supercharger
- flow guide
- guide sleeve
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Abstract
The utility model discloses a coaxial mechanical supercharger, which belongs to the technical field of the production of motor vehicle superchargers. The mechanical supercharger comprises a front flow guide cover, and turbine blades, wherein the front flow guide cover forms the casing of the supercharger together with a rear flow guide cover; the turbine blades are integrally formed and fixedly arranged on a central shaft in the front flow guide cover; the central shaft passes through the casing formed by the front flow guide cover and the rear flow guide cover; a ratchet disc is mounted at one end of the central of the rear flow guide cover after the central shaft extends out of the casing; a belt pulley is arranged on the outermost layer of the ratchet disc, and a ratchet wheel is arranged on the inner layer of the ratchet disc; a plurality of ball bearings are arranged between the belt pulley and the ratchet wheel; the ball bearings are distributed among ratchet teeth; propping column holes are formed on the side walls of the ratchet teeth, and formed for propping columns; and one end of each of the propping columns is propped against a spring, while the other end thereof can be propped against one of the ball bearings. The utility model has the advantages of low production cost, long working life, reasonable structure, stable operation and stable supercharging effect.
Description
Technical field
The utility model discloses a kind of coaxial-type mechanical supercharger, belong to Motor Vehicle pressurized machine class manufacturing technology field.
Background technique
As everyone knows, the engine motor of Motor Vehicle does work at combustor inner cylinder by fuel and produces power, because the fuel quantity of input is subjected to sucking air quantitative limitation in the cylinder, so the power that motor produced also can be restricted.If the ride quality of motor has been in the optimum state, increasing output power again can only enter cylinder and increase fuel quantity by the compression more air, thereby improves the burning capacity for work.Therefore under present technical specifications, turbosupercharger is to make motor increase the mechanical device of output power under the constant situation of working efficiency.The pressurized machine of using at present has mechanical type turbosupercharger and exhaust-gas turbocharger, wherein, the mechanical type turbosupercharger adopts belt to be connected with belt pulley on the engine, utilizes engine speed to drive mechanical supercharger inside turbine blade, sends in the engine air admittance manifold with the generation pressurized air.Because mechanical supercharger adopts the characteristic of belt drives, so the rotating speed of pressurized machine belt pulley is complete synchronous with engine speed, and basic characteristic is: the rpm of engine rpm X (R1/R2)=pressurized machine belt pulley
The radius of R1 engine belt pulley
The radius of R2 mechanical supercharger belt pulley
This shows, the machinery turbo charger speed is that complete interlock is in engine speed, both form one group of stable line such as difference such as grade, and can interact between pressurized machine and the engine, when side running is obstructed and rotating speed when reducing suddenly, must influence the opposing party's running by the belt transmission, the characteristic of Here it is mechanical supercharger, with boost pressure number (bar) from engine start begin be the effect of tool supercharging for best, that is its boost pressure should linearly rise direct ratio along with engine speed for best.But existing mechanical supercharger is to adopt gear transmission to drive the blade of pressurized machine, show as Fig. 3, the belt pulley (801) that drive structure is specially pressurized machine is fixedly arranged on transmission shaft (802) one ends, transmission shaft end in addition sets firmly first gear (803), first gear engagement, second gear (804), second gear is fixedly arranged on the axle (805) of the blade of turbine, and this is the drive structure of the mechanical supercharger commonly used.So, when engine speed is reduced to 3000rpm from 5000rpm, by the characteristic of belt transmission, the rotating speed of turbosupercharger also can sharply descend, make the rotary speed unstabilization of turbo driving, and the noise that sends during gear engagement is big, the setting of transmission shaft and gear makes the cost of production height of pressurized machine in addition.
Summary of the invention
At the deficiency of the drive technology of existing pressurized machine, the utility model provide a kind of rational in infrastructure, running is stable and the coaxial-type mechanical supercharger of stable pressurized effect can be provided.
The utility model is achieved through the following technical solutions:
The coaxial-type mechanical supercharger includes
Former dome is a housing of forming pressurized machine with the back air guide sleeve, and in the side of former dome the air sucking mouth is arranged;
Turbine blade is one-body molded person, is fixedly arranged on the central shaft in the former dome;
Wherein:
Described central shaft is through the housing of former dome and back air guide sleeve composition, and central shaft one end of air guide sleeve is equipped with the ratchet cover plate after stretching out.
Described ratchet cover plate outermost surface is a belt pulley, internal layer is a ratchet, be provided with several balls between belt pulley and ratchet, each ball is distributed between hook tooth, the sidewall of hook tooth is provided with the fore-set hole, thinks that fore-set installs, and is provided with spring in the fore-set hole, fore-set one end top is located on the spring, and end can support and be located on the aforementioned ball in addition.
The air guide sleeve end is installed on the bearing support before the described central shaft, and this bearing support cording has an inside bearing groove, thinks that ball bearing and an envelope install; Central shaft passes former dome, turbine blade, back air guide sleeve and the ratchet cover plate inwards, wherein is provided with ball bearing and axle envelope between central shaft and back air guide sleeve, and the central shaft end wears axle sleeve, pad and female screw bolt and closes.
Install keyway on the inner hole wall of described ratchet, think that connecting key installs, and is fixedly arranged on the central shaft by connecting key.
Described turbine blade system places among the former dome internal face, and its cording has an axis hole, and this axis hole cording keyway thinks that central shaft places, and utilizes a long key to set firmly, and makes by central shaft and drives rotation; Respectively establish external thread part in addition before and after this central shaft, wherein an external thread part can close with female screw bolt, and utilizes the spacers turbine blade, and makes the turbine blade person of being positioned.
Air inlet lateral lobe wheel, in order to air inlet is pressurizeed, we are referred to as compressor wheel (compression impeller), and this part shell also is the hodmadod shape, is compressor housing (pressing chamber).Air-flow is sucked by axial central part, be with the radial blade of cambered surface to get rid of outward by interior, this part airspeed is very fast, but does not have effectively ' pressure ', the air-flow that gets rid of outward fast this moment, reduce volume gradually in the taper region that between compressor housing and compressor wheel, forms, pressure raises, and the gradually large pipeline by outermost collects again, the turbo that spues at last (turbine) body, form the air of high pressure, prepare to pour into the intake manifold of engine.
Air after the pressurization contains a large amount of oxygen, cooperates corresponding fuel feeding, can allow engine bring into play powerful torsion and horsepower.Change angle, under identical exerting oneself, can accomplish, also just alleviated whole weight, generally speaking, the efficient of engine is had greatly improved with less air displacement.These characteristics, the aviation before many decades has also been brought into play very big function with engine, and low at the aerial air pressure of height, how many air engine does not inhale, and adds that propeller cavitation efficient in rarefied air also reduces, so high highly more, the performance of aircraft is just poor more.The help of supercharging has been arranged, just allowed then the aircraft high-level performance that is improved.
Lorry and tractor-truck needing the long distance travel of high load also can do well out of turbosupercharging.Because under the state of long-time steady load, the turbosupercharging engine is brought into play one of its high performance best applications just, powerful torsion helps towing, and high efficiency has then reduced the consumption of whole fuel oil.
The utlity model has following useful effect:
1, the utility model mechanism is simple, and former transmission shaft and axle are assembled the single shaft transmission, has gathered the effect of transmission and blade rotation, and cost of production is low;
2, the utility model is directly given turbine energy transfer by belt, has reduced the link of intermediate gear transmission, and the rate of fault ratio is commonly used structure and reduced, and maintenance shop is every length, simple, the long working life of formality.
3, owing to adopted the structure of ratchet disc type, make turbo driving stable, do not have the shortcoming of the rotating speed that plunges, stable pressurized effect can be provided.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is that the A of Fig. 1 is to sectional view;
Fig. 3 is the structural drawing of existing pressurized machine;
Among the figure, 1 former dome, 101 air sucking mouths, 102 bearing supports, 103 ball bearings,
2 back air guide sleeves, 3 turbine blades, 4 central shafts,
5 ratchet cover plates,
501 belt pulleys, 502 ratchets, 503 balls, 504 fore-sets, 505 springs, 506 keys,
6 air flow channels, 7 pairs two ball bearings,
801 belt pulleys, 802 transmission shafts, 803 first gears, 804 second gears, 805 axles.
Embodiment
Embodiment: structure as shown in Figure 1 and Figure 2, the utility model includes former dome (1), system forms the housing of pressurized machine with back air guide sleeve (2), and there is air sucking mouth (101) front side of former dome, and former dome internal face and back air guide sleeve wall before combine formation air flow channel (6); Turbine blade (3) is one-body molded person, is fixedly arranged on the central shaft (4) in the former dome; Described central shaft (4) is through the housing of former dome (1) and back air guide sleeve (2) composition, and the ratchet cover plate (5) is installed at central shaft one end that stretches out the back air guide sleeve, the ratchet cover plate is that outermost surface is belt pulley (501), internal layer is ratchet (502), be provided with several balls (503) between belt pulley and ratchet, each ball is distributed between hook tooth, the sidewall of hook tooth is provided with the fore-set hole, think that fore-set (504) installs, be provided with spring (505) in the fore-set hole, fore-set one end top is located on the spring, end can support and be located on the aforementioned ball in addition, install keyway on the inner hole wall of the ratchet of the ratchet cover plate, think that connecting key (506) installs, and is fixedly arranged on the central shaft by connecting key.Described turbine blade (3) is to place among the former dome internal face, and its cording has an axis hole, and this axis hole cording keyway thinks that central shaft places, and utilizes a long key to set firmly, and makes to be driven by central shaft to rotate; Respectively establish external thread part in addition before and after this central shaft, wherein an external thread part can close with female screw bolt, and utilizes the spacers turbine blade, and makes the turbine blade person of being positioned.The air guide sleeve end is installed on the bearing support (102) before the above-mentioned central shaft, and this bearing support cording has an inside bearing groove, thinks that ball bearing (103) and an envelope install; Central shaft passes former dome (1), turbine blade (3), back air guide sleeve (2) and the ratchet cover plate (5) inwards, wherein be provided with two two ball bearings (7) and axle envelope between central shaft and back air guide sleeve, the central shaft end wears axle sleeve, pad and female screw bolt and closes, and can reach the practical effect that this creation should have.
The utility model working method engine drives the ratchet cover plate by belt and rotates, and the central shaft that the ratchet cover plate sets firmly with it rotates together, thereby central shaft drives turbine blade, and pressurized machine sucks air and its compression reached the effect of supercharging air thus.In the utility model, the ratchet cover plate has adopted the structure of ratchet+spring, makes the fixed shortcoming of pressurized machine transmission rotary speed unstabilization in order to solve engine speed reduction suddenly.When the engine normal rotation, drive belt and belt pulley and rotate together, show that as Fig. 2 belt pulley drives ratchet by ball and central shaft rotates; When engine speed is reduced to 3000rpm from 5000rpm, characteristic by the belt transmission, the rotating speed of belt pulley also reduces rapidly, and ball and ratchet can still turn round at 5000rpm under effect of inertia, this moment, the speed of belt pulley was lower than ball rotating speed, thereby the rotating speed that stops ball, the rotating speed that makes ball is by reducing gradually, the ball rotating speed reduces the rotating speed reduction that also can influence ratchet simultaneously by fore-set and spring, can utilize the reduction of the strength buffering engine speed of spring, central shaft and the turbine blade that is connected with ratchet reduces gradually according to this, makes turbo charged supercharging stable; When engine speed when 3000rpm is increased to 5000rpm, in like manner ratchet and central shaft can cushion the increase of engine speed under the elastic force effect of spring.In this structure, because the setting of ball and spring, ratchet can separate with the belt pulley of skin and dally in addition.
The energy (supercharging value) that pressurized machine produces is proportional with resistance, if pursue the supercharging value simply, though the energy of engine output heightens, but the inner turbine blade of relative pressurized machine also can be raise by wind resistance, when resistance reached a certain boundary, the resistance of pressurized machine itself can allow engine bear great burden, has a strong impact on the lifting of engine speed, therefore the Designer must obtain compromise between supercharging value and engine burden, with the negative effect of avoiding high-pressure system to bring.
Keep original form at the engine parts, need not additionally make under the situation of the accurate parts of high unit price, the machinery turbo charge system can allow engine power output promote 20-40%, be unlikely to cause the burden of maintenance system again, therefore all there is the plan of developing mechanical turbosupercharging engine in each big depot in recent years, adopt mechanical turbo charge system to prolong the production life-span of existing engine, and reach environmental protection, fuel-efficient, high efficiency target, significantly to save the development cost of new engine.
Claims (5)
1, coaxial-type mechanical supercharger includes:
Former dome be the housing of forming pressurized machine with the back air guide sleeve, and there is the air sucking mouth side of this former dome;
Turbine blade is one-body molded person, is fixedly arranged on the central shaft in the former dome;
It is characterized in that:
Described central shaft is through the housing of former dome and back air guide sleeve composition, and central shaft one end of air guide sleeve is equipped with the ratchet cover plate after stretching out.
2, coaxial-type mechanical supercharger as claimed in claim 1, it is characterized in that: described ratchet cover plate outermost surface is a belt pulley, internal layer is a ratchet, be provided with several balls between belt pulley and ratchet, each ball is distributed between hook tooth, and the sidewall of hook tooth is provided with the fore-set hole, think that fore-set installs, be provided with spring in the fore-set hole, fore-set one end top is located on the spring, and end can support and be located on the aforementioned ball in addition.
3, coaxial-type mechanical supercharger as claimed in claim 1 is characterized in that: the air guide sleeve end is installed on the bearing support before the described central shaft, and this bearing support cording has an inside bearing groove, thinks that ball bearing and an envelope install; Central shaft passes former dome, turbine blade, back air guide sleeve and the ratchet cover plate inwards, wherein is provided with ball bearing and axle envelope between central shaft and back air guide sleeve, and the central shaft end wears axle sleeve, pad and female screw bolt and closes.
4, coaxial-type mechanical supercharger as claimed in claim 2 is characterized in that: install keyway on the inner hole wall of described ratchet, think that connecting key installs, and is fixedly arranged on the central shaft by connecting key.
5, coaxial-type mechanical supercharger as claimed in claim 1 is characterized in that: described turbine blade is to place among the former dome internal face, and its cording has an axis hole, this axis hole cording keyway, think that central shaft places, and utilize a long key to set firmly, make by central shaft and drive rotation; Respectively establish external thread part in addition before and after this central shaft, wherein an external thread part can close with female screw bolt, and utilizes the spacers turbine blade.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201028288U CN201246213Y (en) | 2008-06-24 | 2008-06-24 | Coaxial type mechanical supercharger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201028288U CN201246213Y (en) | 2008-06-24 | 2008-06-24 | Coaxial type mechanical supercharger |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201246213Y true CN201246213Y (en) | 2009-05-27 |
Family
ID=40730033
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201028288U Expired - Fee Related CN201246213Y (en) | 2008-06-24 | 2008-06-24 | Coaxial type mechanical supercharger |
Country Status (1)
| Country | Link |
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| CN (1) | CN201246213Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102900512A (en) * | 2012-10-12 | 2013-01-30 | 王兆宇 | Machinery-turbine integrated supercharger |
| CN104350236A (en) * | 2012-06-06 | 2015-02-11 | 大陆汽车有限公司 | Turbine housing for turbocharger |
| CN104793007A (en) * | 2015-04-15 | 2015-07-22 | 北京航科发动机控制***科技有限公司 | Device for measuring rotation speed of aviation engine rotor |
-
2008
- 2008-06-24 CN CNU2008201028288U patent/CN201246213Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104350236A (en) * | 2012-06-06 | 2015-02-11 | 大陆汽车有限公司 | Turbine housing for turbocharger |
| CN104350236B (en) * | 2012-06-06 | 2016-08-24 | 大陆汽车有限公司 | Turbine cylinder for exhaust-driven turbo-charger exhaust-gas turbo charger |
| US9752457B2 (en) | 2012-06-06 | 2017-09-05 | Continental Automotive Gmbh | Turbine housing for a turbocharger |
| CN102900512A (en) * | 2012-10-12 | 2013-01-30 | 王兆宇 | Machinery-turbine integrated supercharger |
| CN104793007A (en) * | 2015-04-15 | 2015-07-22 | 北京航科发动机控制***科技有限公司 | Device for measuring rotation speed of aviation engine rotor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090527 Termination date: 20120624 |