Pot carrying machine
Technical field
The utility model relates to a kind of recovery glass bottle collator, more specifically to a kind of pot carrying machine that is used to reclaim the glass bottle arrangement.
Background technology
In modern Beer Production, used the glass bottle that reclaims in a large number.Behind the glass bottle that manufacturer to reclaim (generally with bale packing, 100 bottles in a gunnysack), need put in order, bottle is put into plastic box, to defeated case band, through Cargo unloader the bottle in the case is placed on defeated bottle and is with and enters next process on the plastic box.In this process, manufacturer generally adopts artificial and a large amount of accessory equipments to put in order, and production efficiency is very low, has increased a large amount of productive costss, also causes the inconvenience of production control and personal management simultaneously.
Summary of the invention
The purpose of this utility model is that prior art is improved, and a kind of pot carrying machine is provided, and can carry out the arrangement of glass bottle automatically, increases substantially the arrangement speed of glass bottle, saves lot of manpower and material resources, and the technical scheme of employing is as follows:
Pot carrying machine of the present utility model, comprise bottle-conveying mechanism, it is characterized in that: also comprise water circulation device, floating bottle water tank, bottle guide mechanism, pot carrying machine structure, described floating bottle water tank comprises down the bottle district successively, leads the bottle district, goes up the bottle district, bottle guide mechanism is installed in leads the bottle district, the pot carrying machine structure is installed in the bottle district, and the bottle-conveying mechanism inlet is positioned at pot carrying machine structure exit.The water circulation device will be gone up bottle water of distinguishing out and send back to down the bottle district, form an osed top water-circulating, therefore can fully improve the utilization ratio of water, reduce production costs.
A kind of better simply scheme, described water circulation device is a water pump, and the outlet of water pump links to each other with floating bottle tank entry, and the inlet of water pump links to each other with the outlet of floating bottle water tank.
Another kind of scheme, going up the outlet of bottle district and falling bottle district inlet and is communicated with of described floating bottle water tank forms annular circulatory flow, and the water circulation device is a turbine, and turbine is installed in and floats in bottle water tank.Turbine rotation, the current that drive in the floating bottle water tank annular circulatory flow flow through down the bottle district successively, lead the bottle district, go up the bottle district, return down the bottle district, form the current that circulate.
Described bottle guide mechanism comprises that at least one leads a bottle plate, leads a bottle plate and is installed on the floating bottle water tank, leads bottle plate and will lead bottle and distinguish and be divided at least two and lead a bottle road.It is preferably parallel with the direction of current to lead bottle plate, is convenient to utilize the thrust of water by leading a bottle plate bottle to be divided into multiple row like this, pushes ahead along leading a bottle road, plays the effect of edit.
Enter for the ease of bottle and to lead in bottle road, described bottle guide mechanism can also be provided with cylinder, cylinder is fixed on floating bottle water tank top, the push rod end of cylinder is led a bottle plate with all and is connected, left and right sides crank motion by cylinder push-rod, make and lead a bottle plate swing, lead in bottle road thereby allow bottle more successfully enter.Certainly, also can adopt other similar pendulous device to drive and lead a bottle plate swing.
A kind of scheme, described pot carrying machine structure comprise network chain, at least one is fixed on the supporting plate on the network chain, and bottom, bottle district on the floating bottle water tank is stretched in the lower end of network chain, and the height of the upper end of network chain is greater than the height in bottle district on the floating bottle water tank.
Drop from supporting plate in order better to avoid network chain to drive in the bottle uphill process, the front end of described supporting plate is provided with projection.
In order to allow the bottle state of when the pot carrying machine structure is sent on the bottle-conveying mechanism, can being kept upright, so that bottle is delivered to the defeated bottle system of beer packing manufacturing line, also be provided with lift system between described bottle-conveying mechanism and the pot carrying machine structure, described lift system is positioned at the top of pot carrying machine structure and bottle-conveying mechanism, be used for the bottle on the pot carrying machine structure is raised up into plumbness, so that enter bottle-conveying mechanism.
Described lift system comprises that bottle is pitched load-transfer device, at least one is fixed on the bottle fork on the bottle fork load-transfer device, and a bottle fork load-transfer device comprises first work area, secondary service area, nonclient area, and first work area is parallel with network chain, and the secondary service area is parallel with bottle-conveying mechanism.After the bottle fork is lived bottleneck, utilize orbit different of lift system and pot carrying machine structure, bottle is mentioned leave the pot carrying machine structure, make bottle become plumbness.First work area is parallel with network chain, be convenient to bottle fork and catch bottle on the network chain supporting plate, the secondary service area is parallel with bottle-conveying mechanism, therefore catches the bottle of bottle to pitch when first work area enters the secondary service area, bottle mentioned leave the pot carrying machine structure, make bottle become plumbness.
After allowing bottle be sent to bottle-conveying mechanism, bottle can break away from the bottle fork as early as possible, avoid the bottle fork to fall down with the different bottles that cause of speed of bottle-conveying mechanism, described bottle-conveying mechanism is the swing belt conveyor, the inlet of swing belt conveyor is positioned at pot carrying machine structure exit, and the swing belt conveyor comprises belt, fork, cam, two belt wheels, the upper end of the hinged fork of rotating shaft of swing belt conveyor entrance belt wheel, the lower end hinged cam end face of fork, the center of circle of cam face is departed from the hinged place.Lift system and pot carrying machine structure are with the speed operation, the cam driven swing continuous lifting in belt conveyor entrance, when bottle is delivered to the belt top, when rise swing belt conveyor entrance, at the bottom of belt holds up bottle from lower to upper, make bottleneck leave the bottle fork, if make the rotating speed of bottle-conveying mechanism slightly faster than lift system, just can make the bottle lift system that speeds away, enter into defeated bottle system smoothly.
Described floating bottle water tank also is provided with and sinks to the bottom a bottle recovering mechanism, sink to the bottom a bottle recovering mechanism and comprise that sinking to the bottom bottle collection basket, at least one sinks to the bottom a bottle belt conveyor, sinking to the bottom a bottle belt conveyor is installed on the floating bottle water tank bottom surface, sink to the bottom a bottle belt conveyor inlet and be positioned at the entrance of floating the bottle water tank, sink to the bottom a bottle belt conveyor outlet connection and sink to the bottom bottle collection basket.Like this, after the bottle that sinks to the bottom just can be recovered, pour floating bottle water tank once more into, put in order automatically.
Leave the water for the ease of sinking to the bottom bottle collection basket, the described bottle recovering mechanism that sinks to the bottom also comprises a collection basket lift system, and collecting a basket lift system can be a stay cord, and stay cord one end is fixed on floating bottle of water tank upper end, the other end is fixed on and sinks to the bottom on the bottle collection basket, by manual operation.Also can adopt drive motor and stay cord, realize operation automatically.
Described floating bottle water tank also is provided with overturning bottle recovering mechanism, and overturning bottle recovering mechanism is a plastic wire, and plastic wire is positioned at the back lower place of pot carrying machine network forming chain upper end.Overturning is come because some bottle can make progress at the bottle end, float on the surface, therefore when bottle enters the pot carrying machine structure, the bottle end, upwards, because the diameter of the bottle fork width of lift system at the bottom of less than bottle, therefore it can't be promoted, bottle is directly fallen on the plastic filter screen of overturning bottle recovering mechanism after climbing over the pot carrying machine structure, is convenient to the workman and reclaims use.
Certainly, overturning bottle recovering mechanism also can adopt belt driving band etc., can reclaim the bottle of overturning automatically like this.
Another kind of scheme, described pot carrying machine structure is a manipulator, bottle-conveying mechanism is a load-transfer device, can be belt conveyor or chain conveyor.Manipulator is picked up bottle, is put on the load-transfer device, but the cost height of this scheme.
The utility model beneficial effect against existing technologies is, can put in order the glass bottle that reclaims automatically, be sent to the defeated bottle system of beer packing manufacturing line then successively, it is simple in structure, be easy to realize, result of use is good, can save great amount of manpower and material resources for Beer Production, play and enhance productivity, save the purpose of the production site and the minimizing wasting of resources.
Description of drawings
Fig. 1 is the structural representation of the utility model preferred embodiment;
Fig. 2 is the birds-eye view of the floating bottle of preferred embodiment shown in Figure 1 water tank;
Fig. 3 is that the A-A of Fig. 2 is to cutaway view;
Fig. 4 is that the B of Fig. 2 is to partial view;
Fig. 5 is the structural representation of preferred embodiment bottle guide mechanism shown in Figure 1;
Fig. 6 is the structural representation of preferred embodiment pot carrying machine structure shown in Figure 1;
Fig. 7 is the right elevation of Fig. 6;
Fig. 8 is the structure for amplifying scheme drawing of preferred embodiment pot carrying machine structure shown in Figure 1, lift system, bottle-conveying mechanism part.
The specific embodiment
Shown in Fig. 1-8, pot carrying machine in this preferred embodiment, comprise bottle-conveying mechanism 6, water pump 1, floating bottle water tank 2, bottle guide mechanism 3, pot carrying machine structure 4, lift system 5, sink to the bottom a bottle recovering mechanism, overturning bottle recovering mechanism, the outlet of water pump 1 links to each other with floating bottle water tank 2 inlets, the inlet of water pump 1 links to each other with floating bottle water tank 2 outlets, floating bottle water tank 2 comprises down bottle district 201 successively, lead bottle district 203, last bottle district 204, sink to the bottom bottle recovery area 205, overturning bottle recovery area 202, bottle guide mechanism 3 is installed in leads bottle district 203, pot carrying machine structure 4 is installed in bottle district 204, and bottle-conveying mechanism 6 inlets are positioned at pot carrying machine structure 4 exits.
Introduce the structure of respectively forming mechanism below respectively:
1. floating bottle water tank
Floating bottle water tank 2 is according to the characteristic of bottle 7 and design-calculated.Because the 7 young ends of bottle, are big, if bottle 7 water inlet, generally speaking, most of bottle 7 will erect (bottleneck makes progress, and the bottle end is following) when water enters fraction, like this because bottleneck has left the water surface, just can not intake again, can avoid bottle 7 submergeds.Floating bottle waterbox design for fall bottle district 201, lead bottle district 203, go up bottle district 204, sink to the bottom bottle recovery area 205, overturning bottle recovery area 202, sink to the bottom bottle recovery area 205 and fall and be provided with baffle plate 207 between the bottle district 201, baffle plate 207 upper ends are positioned at floating bottle tank top, the lower end is stretched in the water 10, the bottle 7 that the circulating water flow that flows out with water pump 1 promotes to float advances, and makes it to enter bottle guide mechanism 3 alinements so that go up bottle.
2. bottle guide mechanism
Bottle guide mechanism 3 is installed in the bottle of leading of floating bottle water tank 2 and distinguishes 203, bottle guide mechanism comprises many parallel with the direction of the current bottle plates 301 of leading, respectively lead bottle plate 301 and be installed on the floating bottle water tank 2, lead bottle plate 301 and will lead bottle district 203 and be separated into many parallel with the direction of the current bottle roads 2031 of leading.Bottle guide mechanism 3 is located at before the pot carrying machine structure 4, and bottle guide mechanism 3 preferably is made up of the soft bottle plate 301 of leading, and purpose is bottle 7 to be entered lead leading in bottle road 2031 between bottle plate 301, forms straight line, helps pot carrying machine structure 4 and promotes, and leaves the water surface.
3. pot carrying machine structure
Pot carrying machine structure 4 main purposes are bottle 7 to be promoted leave the water surface.Pot carrying machine structure 4 comprises network chain 401, a plurality of supporting plate 402 that is fixed on the network chain 401, the front end of supporting plate 402 is provided with projection 4021,204 bottoms, bottle district on the floating bottle water tank 2 are stretched in the lower end of network chain 401, and the height of the upper end of network chain 401 is greater than the height in bottle district 204 on the floating bottle water tank 2.
Pot carrying machine structure 4 adopts network chains 401 to drive supporting plates 402 and promotes, and when bottle 7 is pressed close to network chain 401 because of current, at the bottom of the supporting plate 402 of band can be held bottle on the network chain 401 bottle 7 is with dried up.Network chain 401 preferably adopts to the water (flow) direction design of leaning forward, and the bottle 7 of picking-up is leaned on network chain 401 be unlikely to landing.
4. lift system
Lift system 5 is positioned at the top of pot carrying machine structure 4, is used for the bottle on the pot carrying machine structure 47 is raised up into plumbness, so that enter bottle-conveying mechanism 6.Described lift system 5 comprises bottle fork load-transfer device 501, a plurality of bottle fork 502 that is fixed on the bottle fork load-transfer device 501, bottle fork load-transfer device comprises first work area 5011, secondary service area 5012, nonclient area 5013, first work area 5011 is parallel with network chain 401, and secondary service area 5012 is parallel with bottle-conveying mechanism 6.After bottle fork 502 blocks the bottleneck of bottle 7, utilize orbit different of lift system 5 and pot carrying machine structure 4, bottle is mentioned leave pot carrying machine structure 4, make bottle 7 become plumbness.
5. bottle-conveying mechanism
Bottle-conveying mechanism 6 is positioned at the outlet of pot carrying machine structure 4, links with the defeated bottle system 8 of beer packing manufacturing line.Described bottle-conveying mechanism 6 is the swing belt conveyor, the inlet of swing belt conveyor is positioned at pot carrying machine structure 4 exits, the swing belt conveyor comprises belt 601, fork 602, cam 603, two belt wheels 604,605, the upper end of the hinged fork 602 of rotating shaft of swing belt conveyor entrance belt wheel 604, lower end hinged cam 603 end faces of fork 602, the center of circle of cam 603 end faces is departed from the hinged place.
6. recovering mechanism
Design recovering mechanism in the pot carrying machine is the situation (bottle 7 mutual extrusion cause bottle to sink to the bottom sometimes) that sinks to the bottom as bottle 7 tipping (i.e. the bottle end bottleneck is following last) and bottle 7 in order to tackle, and these situations can occur once in a while.
Described sink to the bottom bottle recovering mechanism comprise sink to the bottom that bottle is collected basket 802, collected a basket lift system, 7 are parallel to each other sink to the bottom bottle belt conveyor 801, sinking to the bottom bottle belt conveyor 801 is installed on the floating bottle water tank bottom surface, sink to the bottom bottle belt conveyor 801 inlets and be positioned at the entrance of floating bottle water tank 2, sink to the bottom a bottle belt conveyor outlet connection and sink to the bottom bottle collection basket 802, collecting the basket lift system is a stay cord 803, stay cord 803 1 ends are fixed on floating bottle water tank 2 upper ends, and the other end is fixed on and sinks to the bottom on the bottle collection basket 802.Like this, after the bottle 7 that sinks to the bottom just can be recovered, pour floating bottle water tank 2 once more into, put in order automatically.
Described overturning bottle recovering mechanism is a plastic wire 9, and plastic wire 9 is positioned at the back lower place of pot carrying machine structure 4 upper ends, is installed in the overturning bottle recovery area 202 of floating bottle water tank 2.Overturning is come because some bottle 7 can make progress at the bottle end, float on the surface, therefore when bottle 7 enters pot carrying machine structure 4, the bottle end, upwards, because the diameter of bottle fork 502 width of lift system 5 at the bottom of less than bottle, therefore it can't be promoted, bottle 7 is directly fallen on the plastic filter screen 9 of overturning bottle recovering mechanism after climbing over the pot carrying machine structure, is convenient to the workman and reclaims use.
Introduce working process below:
At first, bottle in the gunnysack 7 is poured into the bottle that falls of floating bottle water tank 2 and distinguished 201, bottle 7 is colliding mutually under the promotion of current and is travelling forward, after bottle 7 water inlets, major part stands upright in the water, bottle guide mechanism 3 makes each bottle 7 that stands upright in the water enter and lead in bottle road 2031 along leading bottle plate 301, puts in alignment.Bottle 7 foremost is close on pot carrying machine structure 4 network chains 401, during network chain 401 motions, at the bottom of 7 bottles in the supporting plate 402 picking-up bottles on the network chain 401, bottle 7 is lifted out the water surface, 5 bottlenecks that utilize bottle fork 502 to block bottle 7 in time of lift system above pot carrying machine structure 4, bottle 7 is raised up up to leaving pot carrying machine structure 4, run to bottle-conveying mechanism 6 tops.Bottle-conveying mechanism 6 adopts cams 603 motions, holds up from lower to upper at the bottom of 7 bottles in the bottle, makes bottleneck leave lift system 5, and bottle 7 just can directly enter the defeated bottle system 8 that links to each other with bottle-conveying mechanism 6 like this.
The above is preferred embodiment of the present utility model only, is not to be used for limiting practical range of the present utility model; Be all equivalents of being done according to claim scope of the present utility model, be the utility model claim scope and cover.