CN201237569Y - Fast tester for emulsified asphalt cement mortar fluidity - Google Patents

Fast tester for emulsified asphalt cement mortar fluidity Download PDF

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Publication number
CN201237569Y
CN201237569Y CNU2008201091455U CN200820109145U CN201237569Y CN 201237569 Y CN201237569 Y CN 201237569Y CN U2008201091455 U CNU2008201091455 U CN U2008201091455U CN 200820109145 U CN200820109145 U CN 200820109145U CN 201237569 Y CN201237569 Y CN 201237569Y
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China
Prior art keywords
cement mortar
asphalt cement
high speed
detection device
drive unit
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Expired - Lifetime
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CNU2008201091455U
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Chinese (zh)
Inventor
肖金凤
李树峰
徐惠纯
于宝宏
蔡泓
王安升
东爱明
程慧林
邢亮
孙嘉良
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China Railway Fifth Survey and Design Institute Group Co Ltd
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China Railway Fifth Survey and Design Institute Group Co Ltd
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Priority to CNU2008201091455U priority Critical patent/CN201237569Y/en
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Abstract

The utility model provides an instrument for rapidly testing emulsified asphalt cement mortar fluidity, which relates to a cement mortar detecting equipment, and consists of a driving device functioned as driving, a rotary probing device stretching into the mortar and functioned as revolving probing, and an electronic detection device for processing and displaying data; wherein, the driving device is connected with the rotary probing device and drives the latter to rotate synchronically; a torque or a torque force sensor in the rotary probing device is arranged on the output axle of the driving device and is connected with the electronic detection device. The instrument for rapidly testing emulsified asphalt cement mortar fluidity has the advantages of light and handy instrument, convenient employment, simple operation, fast detecting speed, accurate and objective data, and capability of automatically storing detection results.

Description

Emulsification asphalt cement mortar fluidity high speed tester
Technical field
The utility model relates to the sand-cement slurry checkout equipment, particularly a kind of emulsification asphalt cement mortar fluidity high speed tester.
Background technology
The middle bed course of railway plate-type slag-free orbit is the CA bedding mortar, i.e. the emulsification asphalt cement mortar bed course.It is stirred and makes through special process at normal temperatures by starting material such as cement, emulsified asphalt, admixture, fine aggregate, water, surfactant, water reducer, polychloroprene latexs.The CA bedding mortar must have certain intensity and suitable elasticity, also should have good stable and permanance.In order to fill the gap between track plate and the concrete base bed board, require the CA mortar to possess suitable injection flowability.Because cement and emulsified asphalt just react once mixing, and cause viscosity to increase gradually, so the up time of CA mortar are limited.The flowability of CA mortar is subjected to the influence of temperature, match ratio and mixing plant and technology, so operations such as the CA mortar must cooperate at the scene, stirring, injections.For the track plate that keeps the adjusted location does not produce mobilely, generally adopt the gravity flow perfusion, rather than pressure injects.
In order to satisfy the pouring construction needs, after the CA mortar stirs, suitable viscosity should be arranged and can keep the regular hour, make it can fill space under the plate.The CA mortar also should have construction environment adaptability preferably, to satisfy the requirement of constructing under the Various Seasonal climatic environment.CA mortar curing rate should satisfy the follow-up work needs, from the different times that is filled into curing different intensity indexs should be arranged, and the uniform state when each constituent should keep mixing after solidifying can not separate.Expansion to a certain degree should be arranged after the primary solidification,, provide certain prestress simultaneously to be full of residing space fully.For guaranteeing the construction quality of CA bedding mortar, there is concrete technical requirement in China railways department to the CA mortar; CA mortar fluidity and operable time are important techniques indexs wherein, also are the important indicators that guarantees plate type slag-free orbit CA mortar in-site pouring construction quality.For determining the fluidity of CA mortar, present detection method is: the employing volume is that the special funnel of 640ml is measured; In the CA mortar hopper that is about to mix and stir, open the lower end outlet, pick up counting simultaneously, mortar all flows out the time of being experienced from funnel, is the fluidity of mortar, in the time (second).The fluidity of certain limit is extremely important for the performance and the pouring quality of mortar, and segregation can appear in fluidity too small (mortar is thin), mortar material, influences its intensity and permanance; Fluidity excessive (mortar thickness) then is difficult to the space between track plate and basis is filled closely knit, influences its intensity and permanance; So CA mortar fluidity is too small and excessive, all directly influence pouring quality.Railway interests is in conjunction with a large amount of tests, determines that the fluidity index is in 16~26 seconds scopes.The operable time of CA mortar is meant that the CA mortar is in the time of being experienced in the fluidity scope of regulation, consider on-the-spot from the mortar blending station prepare, transportation, needed time of perfusion operation, the operable time of regulation CA mortar is no less than 30 minutes.
Because the factor that influences CA mortar fluidity and operable time is a lot, in the mode of mixing and stirring, under the certain condition of feeding sequence, fluidity and operable time are different with the variation of the match ratio of temperature, additive, main raw material(s), water cement ratio.So in CA mortar injection process, require to do a fluidity test every 5min; Meet the demands and just can pour into; If fluidity is undesirable, then this dish CA mortar must be discarded.The testing amount of CA mortar turnover rate is huge in the work of historical facts or anecdotes border, and utilize existing funnel detection method to waste time and energy, so be badly in need of developing a kind of emulsification asphalt cement mortar fluidity high speed tester that instrument is light and handy, easy to use, simple to operate, detection speed is fast, data are accurately objective, testing result can be stored advantage automatically that has.
Summary of the invention
The purpose of this utility model is the defective at above-mentioned prior art, a kind of emulsification asphalt cement mortar fluidity high speed tester is provided, has had the advantage that instrument is light and handy, easy to use, simple to operate, detection speed is fast, data are accurately objective, testing result can be stored automatically.
The technical scheme taked of the utility model is to achieve these goals: a kind of emulsification asphalt cement mortar fluidity high speed tester, the drive unit that has comprised driving action, stretch into the inner rotated detection device that also plays the rotated detection effect of described mortar, and handle the also electronic test equipment of video data; Wherein drive unit links to each other with the rotated detection device and the driven in rotation sniffer rotates synchronously, and moment of torsion in the rotated detection device or torsion torque sensor are arranged on the output shaft of drive unit and with electronic test equipment and link to each other.Drive unit driven in rotation sniffer rotates in the CA mortar, is installed in the rotary resistance that moment of torsion on the motor output shaft or torsion torque sensor detect the rotated detection device; CA mortar fluidity difference, the rotary resistance of rotated detection device also can be different; Utilize test of many times to demarcate correlationship between the rotary resistance of CA mortar fluidity and rotated detection device, calculate by rotary resistance according to detecting for electronic test equipment, the fluidity of demonstration CA mortar.Therefore the utlity model has the advantage that instrument is light and handy, easy to use, simple to operate, detection speed is fast, data are accurately objective, testing result can be stored automatically.
Described drive unit comprises motor, battery and charger interface, and the output shaft of described drive unit is a motor output shaft.
Described rotated detection device comprises the feeler lever that links to each other with the output shaft of described drive unit, and is located at the probe of the feeler lever other end.
In order to reach good resolution, described probe is and the vertically disposed two solid hemispheric probes of feeler lever.
Described electronic test equipment comprises display screen, switch, button and accessory power outlet.
For the accuracy that guarantees to measure, the degree of depth that the utility model is stretched in the mortar at every turn is identical, and the moment of torsion of described rotated detection device or the shell of torsion torque sensor are provided with pit gauge.
In order to output test data and to detect the temperature of mortar, described electronic test equipment also comprises printer interface, PC communication interface and temperature sensor interface.
The beneficial effects of the utility model are: compared to existing technology, the utility model has adopted the structure of being made up of drive unit, rotated detection device and electronic test equipment three parts, has the advantage that instrument is light and handy, easy to use, simple to operate, detection speed is fast, data are accurately objective, testing result can be stored automatically.
Description of drawings
Fig. 1 is the one-piece construction synoptic diagram of the utility model emulsification asphalt cement mortar fluidity high speed tester.
Among the figure: 1 probe, 2 feeler levers, 3 pit gauges, 4 moments of torsion or torsion torque sensor, 5 fifth wheels, 6 motor output shafts, 7 motors, 8 buttons, 9 display screens, 10 accessory power outlets, 11 power leads, 12 power switches, 13 afterburning handles.
Embodiment
A kind of emulsification asphalt cement mortar fluidity high speed tester as shown in Figure 1, comprised driving action drive unit, stretch into described mortar inner and play the rotated detection effect the rotated detection device, handle also electronic test equipment, power switch 12, power lead 11 and the afterburning handle 13 of video data.Wherein, drive unit links to each other with the rotated detection device and the driven in rotation sniffer rotates synchronously, and moment of torsion in the rotated detection device or torsion torque sensor 4 are arranged on the output shaft of drive unit and with electronic test equipment and link to each other.
Described drive unit comprises motor 7, battery (not shown), charger interface (not shown) and motor output shaft 6.Described rotated detection device comprises that the moment of torsion be located on the motor output shaft 6 or torsion torque sensor 4, one ends are by fifth wheel 5 links to each other with motor output shaft 6, the other end is provided with probe 1 feeler lever 2.In order to reach good resolution, described probe 1 is and feeler lever 2 vertically disposed two solid hemispheric probes 1.Described probe 1 can also adopt the probe of blade shape.For the accuracy that guarantees to measure, the degree of depth that the utility model is stretched in the mortar at every turn is identical, and the shell of the moment of torsion of described rotated detection device or torsion torque sensor 4 is provided with pit gauge 3, and described pit gauge 3 does not rotate with motor output shaft 6.Described electronic test equipment comprises display screen 9, switch (not shown), button 8 and accessory power outlet 10.In order to output test data and to detect the temperature of mortar, described electronic test equipment also comprises printer interface (not shown), PC communication interface (not shown) and temperature sensor interface (not shown).
Drive unit driven in rotation sniffer rotates in the CA mortar, is installed in the rotary resistance that moment of torsion on the motor output shaft 6 or torsion torque sensor 4 detect the rotated detection devices; CA mortar fluidity difference, the rotary resistance of rotated detection device also can be different; Utilize test of many times to demarcate correlationship between the rotary resistance of CA mortar fluidity and rotated detection device, calculate by rotary resistance according to detecting for electronic test equipment, the fluidity of demonstration CA mortar.Therefore the utlity model has the advantage that instrument is light and handy, easy to use, simple to operate, detection speed is fast, data are accurately objective, testing result can be stored automatically.
Above-described embodiment, the utility model embodiment a kind of more preferably just, the common variation that those skilled in the art carries out in the technical solutions of the utility model scope and replacing all should be included in the protection domain of the present utility model.

Claims (7)

1. an emulsification asphalt cement mortar fluidity high speed tester is characterized in that: comprised the drive unit of driving action, stretched into the inner rotated detection device that also plays the rotated detection effect of described mortar, and handled the also electronic test equipment of video data; Wherein drive unit links to each other with the rotated detection device and the driven in rotation sniffer rotates synchronously, and moment of torsion in the rotated detection device or torsion torque sensor are arranged on the output shaft of drive unit and with electronic test equipment and link to each other.
2. emulsification asphalt cement mortar fluidity high speed tester according to claim 1, it is characterized in that: described drive unit comprises motor, battery and charger interface, the output shaft of described drive unit is a motor output shaft.
3. emulsification asphalt cement mortar fluidity high speed tester according to claim 1 is characterized in that: described rotated detection device comprises the feeler lever that links to each other with the output shaft of described drive unit, and is located at the probe of the feeler lever other end.
4. emulsification asphalt cement mortar fluidity high speed tester according to claim 3 is characterized in that: described probe is and the vertically disposed two solid hemispheric probes of feeler lever.
5. emulsification asphalt cement mortar fluidity high speed tester according to claim 1, it is characterized in that: described electronic test equipment comprises display screen, switch, button and accessory power outlet.
6. according to the described emulsification asphalt cement mortar fluidity of the arbitrary claim of claim 1-5 high speed tester, it is characterized in that: the moment of torsion of described rotated detection device or the shell of torsion torque sensor are provided with pit gauge.
7. emulsification asphalt cement mortar fluidity high speed tester according to claim 6, it is characterized in that: described electronic test equipment also comprises printer interface, PC communication interface and temperature sensor interface.
CNU2008201091455U 2008-07-10 2008-07-10 Fast tester for emulsified asphalt cement mortar fluidity Expired - Lifetime CN201237569Y (en)

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CNU2008201091455U CN201237569Y (en) 2008-07-10 2008-07-10 Fast tester for emulsified asphalt cement mortar fluidity

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Application Number Priority Date Filing Date Title
CNU2008201091455U CN201237569Y (en) 2008-07-10 2008-07-10 Fast tester for emulsified asphalt cement mortar fluidity

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102169075A (en) * 2011-01-07 2011-08-31 中国矿业大学(北京) Paddle rotary testing device of yield stress of sticky materials
CN103196797A (en) * 2013-03-19 2013-07-10 长沙理工大学 Intelligent water reducing agent tester
CN107727043A (en) * 2017-11-14 2018-02-23 合肥合意环保机电装备制造有限公司 A kind of low-density dust accretions depth detection apparatus
CN108072590A (en) * 2016-11-15 2018-05-25 江苏瑞凌新能源科技有限公司 A kind of machinery current mortar fluidity analyzer

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102169075A (en) * 2011-01-07 2011-08-31 中国矿业大学(北京) Paddle rotary testing device of yield stress of sticky materials
CN102169075B (en) * 2011-01-07 2012-10-24 中国矿业大学(北京) Paddle rotary testing device of yield stress of sticky materials
CN103196797A (en) * 2013-03-19 2013-07-10 长沙理工大学 Intelligent water reducing agent tester
CN108072590A (en) * 2016-11-15 2018-05-25 江苏瑞凌新能源科技有限公司 A kind of machinery current mortar fluidity analyzer
CN107727043A (en) * 2017-11-14 2018-02-23 合肥合意环保机电装备制造有限公司 A kind of low-density dust accretions depth detection apparatus

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Granted publication date: 20090513

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