CN201231404Y - 1-3.5 ton fork gantry channel-steel processing production line - Google Patents
1-3.5 ton fork gantry channel-steel processing production line Download PDFInfo
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- CN201231404Y CN201231404Y CNU2008200391274U CN200820039127U CN201231404Y CN 201231404 Y CN201231404 Y CN 201231404Y CN U2008200391274 U CNU2008200391274 U CN U2008200391274U CN 200820039127 U CN200820039127 U CN 200820039127U CN 201231404 Y CN201231404 Y CN 201231404Y
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Abstract
The utility model relates to a production line for processing channel steel of a fork-lift truck mast of 1 ton to 3.5 tons for the mass, versatile and rapid production of the channel steel of a fork-lift truck. The production line comprises components which are sequentially aligned from front to back, such as a cutting robot station, a pneumatic swing mechanism, a transmission roll table / air cooling device, a pneumatic lifting slide mechanism, a single-pole hydraulic corrector of YH41-100, a transmission roll table, a special milling lathe, a special drilling lathe and a rocker drilling machine of Z3040X16; sequential assembled equipment comprises an internal groove slab assembly mould, a first welder, a second welder, an air cooling device, a pneumatic lifting slide mechanism, a single-pole hydraulic corrector of YH41-100 and a special slab milling lathe, and the production line also comprises a hanging crane arranged above the equipment. The utility model has reasonable design and reasonable and compact technological process layout, reduces the production field area by one fifth, and improves the production efficiency by more than twice as compared with the prior art.
Description
Technical field
The utility model relates to 1-3.5 ton forklift door frame channel-section steel machining production line.
Background technology
1-3.5 ton forklift channel-section steel kind reaches hundreds of, the demand of channel-section steel is big, the manufacturing procedure complexity.Known production and processing technology mainly comprises: adopt semi-automatic cutting dolly cutting channel-section steel fracture; Manually repeatedly stand up channel-section steel with the copying cutting machine cooperation, the hole or the breach of cutting Different Plane different shape; With common driller, milling machine processing multiple tracks cutting process; With simple and easy special welding machine welding groove reinforcing bar plate; Repeatedly carry channel-section steel, repeatedly proofread and correct channel-section steel etc. with hydraulic press.Channel-section steel from fracture to machining common need ten multiple working procedures at last together.The single weight of channel-section steel is in 92kg～168kg scope, and the turnover of per pass operation needs to carry with crane gear.Known channel-section steel process technology falls behind, and production distribution is unreasonable, is essentially stall with goods spread out on the ground for sale formula production model.Produce thirties cover fork truck channel-section steels daily.The processing technology level falls behind, and processing parts quality instability has seriously restricted the fork truck production in enormous quantities.
Summary of the invention
In order to solve the production of fork truck channel-section steel many kinds fast pace in enormous quantities, the utility model provides a kind of 1-3.5 ton forklift door frame channel-section steel machining production line.
The technical scheme that realizes the foregoing invention purpose is as follows:
1-3.5 ton forklift door frame channel-section steel machining production line comprises following two groups of production equipments that are arranged in order from front to back; Group equipment and back group equipment before two groups of production equipments are respectively, preceding group equipment is cutting machine workstation (1), pneumatic rotary mechanism (2), the transmission roller channel air cooling equipment (3) of holding concurrently, Pneumatic elevation coasting mechanism (4), YH41-100 single-column hydraulic pressure inspection machine (5), transmission roller channel (6) milling special plane (7), drilling special plane (8), Z3040X16 radial drilling machine (9), back group of equipment is inside groove gusset assembly jig (10), first bonding machine (11), second bonding machine (12), air cooling equipment (13), Pneumatic elevation coasting mechanism (14), YH41-100 single-column hydraulic pressure inspection machine (15) and gusset milling special plane (16); Also comprise the suspension crane (17) that is positioned at the said equipment top.
On the basis of technique scheme, the preceding group of equipment that is arranged in order from front to back can correspondence be provided with two row.
The utility model is compared the advantage with following aspect with existing production line:
Processing technology advanced person: stand up operation with multiple tracks cutting action such as the semi-automatic in the past cutting action of one replaceable operation chain of cutting machine workstation, imitative type cutting and carrying; Adopt Milling Machine, drilling and cutting machine and bonding machine, substitute general machining processes and inefficient welding sequence.Constant product quality improves.The operative employee reduces relatively, and production efficiency significantly improves.
Technological process and part transmission are rationally advanced: many kinds channel-section steel swinging cross technological process of production is reasonable in design.There is not difference not wide in variety because of processing parts, the manufacturing procedure content, and the technological process confusion phenomena that occurs.Part transmission advanced person rationally is embodied in the online transmission of on-line machining, carries out for zero transmission time.Inter process transmission touches channel-section steel on roller-way to next procedure by the operative employee, saved the time that inter process in the past consumes by driving handling workpiece.The technological process rational and compact reduces 1/5th than original production site area, and production efficiency improves more than 2 times.
Description of drawings
Fig. 1 is the utility model structural representation.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is further described by embodiment.
Embodiment 1:
1-3.5 ton forklift door frame channel-section steel machining production line comprises following two groups of production equipments that are arranged in order from front to back; Group equipment and back group equipment before two groups of production equipments are respectively;
Before group equipment be cutting machine workstation (1), pneumatic rotary mechanism (2), transmission roller channel hold concurrently air cooling equipment (3), Pneumatic elevation coasting mechanism (4), YH41-100 single-column hydraulic pressure inspection machine (5), transmission roller channel (6) milling special plane (7), drilling special plane (8), Z3040X16 radial drilling machine (9);
Back group of equipment is inside groove gusset assembly jig (10), first bonding machine (11), second bonding machine (12), air cooling equipment (13), Pneumatic elevation coasting mechanism (14), YH41-100 single-column hydraulic pressure inspection machine (15) and gusset milling special plane (16); Also comprise the suspension crane 17 that is installed on the said equipment top.
The production line front end is provided with channel-section steel raw material storage area 18, and production line one side also is provided with tool stand 19 and auxiliary material storage area 20.
Such production line has improved the accuracy of manufacture and the product quality of fork truck channel-section steel product, adapts to the allegro mode of production of fork truck many kinds in enormous quantities.
Embodiment 2:
Referring to Fig. 1,1-3.5 the preceding group of equipment correspondence that ton forklift door frame channel-section steel machining production line is arranged in order from front to back is provided with two row, promptly hold concurrently air cooling equipment (3), Pneumatic elevation coasting mechanism (4), YH41-100 single-column hydraulic pressure inspection machine (5), transmission roller channel (6) milling special plane (7), drilling special plane (8), Z3040X16 radial drilling machine (9) of two row cutting machine workstations (1), pneumatic rotary mechanism (2), transmission roller channel is arranged in order; After one row back group equipment inside groove gusset assembly jig (10), first bonding machine (11), second bonding machine (12), air cooling equipment (13), Pneumatic elevation coasting mechanism (14), YH41-100 single-column hydraulic pressure inspection machine (15) and gusset milling special plane (16) then are arranged in; Suspension crane 17 is installed on the said equipment top.
Claims (2)
1,1-3.5 ton forklift door frame channel-section steel machining production line is characterized in that: comprise following two groups of production equipments that are arranged in order from front to back; Group equipment and back group equipment before two groups of production equipments are respectively, preceding group equipment is cutting machine workstation (1), pneumatic rotary mechanism (2), the transmission roller channel air cooling equipment (3) of holding concurrently, Pneumatic elevation coasting mechanism (4), YH41-100 single-column hydraulic pressure inspection machine (5), transmission roller channel (6) milling special plane (7), drilling special plane (8), Z3040X16 radial drilling machine (9), back group of equipment is inside groove gusset assembly jig (10), first bonding machine (11), second bonding machine (12), air cooling equipment (13), Pneumatic elevation coasting mechanism (14), YH41-100 single-column hydraulic pressure inspection machine (15) and gusset milling special plane (16); Also comprise the suspension crane (17) that is positioned at the said equipment top.
2,1-3.5 ton forklift door frame channel-section steel machining production line according to claim 1, it is characterized in that: the preceding group of equipment correspondence that is arranged in order from front to back is provided with two row.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200391274U CN201231404Y (en) | 2008-07-24 | 2008-07-24 | 1-3.5 ton fork gantry channel-steel processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200391274U CN201231404Y (en) | 2008-07-24 | 2008-07-24 | 1-3.5 ton fork gantry channel-steel processing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201231404Y true CN201231404Y (en) | 2009-05-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200391274U Expired - Lifetime CN201231404Y (en) | 2008-07-24 | 2008-07-24 | 1-3.5 ton fork gantry channel-steel processing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201231404Y (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102328191A (en) * | 2011-10-19 | 2012-01-25 | 无锡市锡州冷拉型钢有限公司 | Production process for C-shaped channel steel |
| CN103447831A (en) * | 2013-09-09 | 2013-12-18 | 三峡大学 | Processing line for boss parts |
| CN105414989A (en) * | 2015-12-21 | 2016-03-23 | 青岛科华钢结构有限公司 | Automatic iron tower production line |
| CN110355578A (en) * | 2019-01-18 | 2019-10-22 | 天津港峰门窗制品股份有限公司 | A kind of shape extrusion system and processing technology |
| CN111843170A (en) * | 2020-08-07 | 2020-10-30 | 江苏昱博自动化设备有限公司 | Intelligent hoist suspension line |
| CN112207606A (en) * | 2020-09-25 | 2021-01-12 | 诺力智能装备股份有限公司 | Channel-section steel processing transfer device, processing device and production line |
-
2008
- 2008-07-24 CN CNU2008200391274U patent/CN201231404Y/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102328191A (en) * | 2011-10-19 | 2012-01-25 | 无锡市锡州冷拉型钢有限公司 | Production process for C-shaped channel steel |
| CN103447831A (en) * | 2013-09-09 | 2013-12-18 | 三峡大学 | Processing line for boss parts |
| CN105414989A (en) * | 2015-12-21 | 2016-03-23 | 青岛科华钢结构有限公司 | Automatic iron tower production line |
| CN110355578A (en) * | 2019-01-18 | 2019-10-22 | 天津港峰门窗制品股份有限公司 | A kind of shape extrusion system and processing technology |
| CN110355578B (en) * | 2019-01-18 | 2020-11-06 | 天津港峰门窗制品股份有限公司 | Profile processing system and processing technology |
| CN111843170A (en) * | 2020-08-07 | 2020-10-30 | 江苏昱博自动化设备有限公司 | Intelligent hoist suspension line |
| CN112207606A (en) * | 2020-09-25 | 2021-01-12 | 诺力智能装备股份有限公司 | Channel-section steel processing transfer device, processing device and production line |
| CN112207606B (en) * | 2020-09-25 | 2022-02-25 | 诺力智能装备股份有限公司 | Channel-section steel processing transfer device, processing device and production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20090506 |