CN201223909Y - Numerical control hoop bending machine - Google Patents

Numerical control hoop bending machine Download PDF

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Publication number
CN201223909Y
CN201223909Y CNU2008200258422U CN200820025842U CN201223909Y CN 201223909 Y CN201223909 Y CN 201223909Y CN U2008200258422 U CNU2008200258422 U CN U2008200258422U CN 200820025842 U CN200820025842 U CN 200820025842U CN 201223909 Y CN201223909 Y CN 201223909Y
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CN
China
Prior art keywords
numerical control
stretching
wheel
hoop bender
niproll
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Expired - Fee Related
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CNU2008200258422U
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Chinese (zh)
Inventor
孙龙骧
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Individual
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Individual
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Priority to CNU2008200258422U priority Critical patent/CN201223909Y/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a NC hoop bending machine, comprising a machine frame, a NC device, as well as a straightening feed device, a shearing device and a bending device which are sequentially arranged on the machine frame; the NC device is connected respectively with the straightening feed device, the bending device and the shearing device; the machine is characterized in that a reinforcing steel bar stretching device (100) is arranged in front of the straightening feed device (200) and connected with the NC device (500). The NC hoop bending machine can stretch the reinforcing steel bars to improve hoop strength and save materials; besides, the machine can bend various polygonal, circular and spiral hoops and can bend two steel bars at the same time, which can synchronously complete the four working procedures of stretching, straightening, bending and cutting.

Description

The numerical control hoop bender
Affiliated technical field
The utility model relates to a kind of numerical control hoop bender, and the hoop bender of the stirrup that uses belongs to mechanical manufacturing field in especially a kind of automatic numerical control bending and forming concrete cast.
Background technology
Stirrup is an indispensable reinforcement component in the beam, post of building, and it and main muscle are formed the skeleton of beam, post jointly, and then form the xoncrete structure of reinforced concrete.The making of reinforcement component in the past all is to carry out at the construction field (site), along with the economic development of society and improving constantly of city management requirement, the way of on-the-spot processing reinforcing bar is unworkable in the construction site, because of its contaminated environment not only, influence the appearance of the city, and be difficult to control quality, and it is uneconomical, can not carry out mechanization production, thereby will inevitably take to concentrate and process, the mode that is dispensed into the building site again is to overcome above-mentioned drawback.
At present, in each big city, the whole nation many machining centers have appearred, the production of most employing semi-mechanization, and promptly earlier with steel bar stretching, straightening, customized cut-off is manually moved bending forming on another workbench then to as required.The shortcoming of this mode is that labor strength is big, and noise is serious, and occupied ground is more, and is on-the-spot chaotic, be difficult to realize efficiently, carry out production strictly in line with rules and regulations, and quality control is also not satisfactory.The similar hoop bender that the machining center that has uses import hoop bender (as gondola " Shi Naier ") or domestic manufacturer to produce, but it is bulky uses and carries very inconvenient, and complex structure, fault is more, and cost is higher, and general unit is difficult to use.
The patent No. is 95234734.2 and 01216968.4 Chinese patent, it discloses the stirrup machine that a kind of automatic bending stirrup is shaped respectively, all can be efficiently, accurately, the bending stirrup of automation, have aligning, function of automatically cutting off, and can produce spiral hoop-iron.Especially the latter, its stirrup machine has discharging car, and it cuts off the method for cutting sth. askew that adopts automatically.But this stirrup machine can not stretch to reinforcing bar, does not have the effect that improves the muscle hoop strength and save material.
The utility model content
Technical problem to be solved in the utility model provides a kind of numerical control hoop bender, to overcome the shortcoming and defect that prior art exists, this hoop bender can be stretched to reinforcing bar, to improve the muscle hoop strength and to save material, can bend various polygons, circle and tie hoop, can bend two reinforcing bars simultaneously, and stretching, straightening, bending, cut-out four procedures are carried out synchronously.
Numerical control hoop bender of the present utility model, its technical scheme of taking is, it comprises frame, numerical control device and alignment pay-off, shear, the bending apparatus installed successively on frame, numerical control device is connected with alignment pay-off, bending apparatus, shear respectively; In described alignment pay-off front, also be provided with the steel bar stretching device, it is connected with numerical control device.
Above-mentioned numerical control hoop bender, its described stretching device is made of rack-mounted stretching die, stretching wheel, take-up device, reductor and motor, and stretching wheel is between stretching die and take-up device; Motor is electrically connected with numerical control device, and reductor is arranged between motor and the stretching wheel, and is in transmission connection with motor and stretching wheel; Stretching wheel and take-up device are in transmission connection.In stretching device, one or two stretching dies can be set.
Above-mentioned numerical control hoop bender, its described take-up device is made of upper and lower niproll and door-shaped frame; The axle of following niproll is fixedlyed connected with door-shaped frame by bearing, and axle is provided with minor sprocket; The axle of last niproll is fixedlyed connected with door-shaped frame by a pair of helical compression spring.
Above-mentioned numerical control hoop bender, its minor sprocket that is contained on the clamping roll shaft is in transmission connection by the hinge wheel on chain and the stretching wheel, and niproll linear velocity and stretching wheel are synchronous.
Above-mentioned numerical control hoop bender, it is provided with the guiding mould between alignment pay-off and stretching device.Between guiding mould and the stretching device 10~15 meters spacing is set.
Above-mentioned numerical control hoop bender, its described alignment pay-off are provided with horizontal alignment, vertical alignment two covering devices, and horizontal coalignment is between guiding mould and charging wheel, and vertical coalignment is positioned at after the charging wheel; Also be provided with servomotor, servomotor is electrically connected with numerical control device, is in transmission connection with the charging wheel.That is to say that its alignment pay-off is made up of rack-mounted guiding mould, horizontal coalignment, charging wheel, vertical coalignment, servomotor.
Above-mentioned numerical control hoop bender, its described bending apparatus is provided with servomotor, and servomotor is electrically connected with numerical control device, is in transmission connection with the bending apparatus central shaft.That is to say that bending apparatus is made of bending apparatus and servomotor; Bending apparatus is made of bend wheel, pin bent, central shaft, and central shaft protrudes in bend wheel plane and fixedly connected with it, and pin bent is fixedly connected on the bend wheel, between central shaft and the pin bent spacing is arranged.
The work of the utility model numerical control hoop bender stretching device is successional, and the charging of bending apparatus interruption is carried out, and charging stops when crooked and cut-out reinforcing bar.For making both synchronous coordination operations, the reinforcing bar that the since stretch device comes out remained certain sag before entering crooked shear, make the reinforcing bar for the treatment of bending that certain nargin be arranged, and storage is arranged, and regulated supply and demand.The motor that above-mentioned a series of action is controlled each device respectively by numerical control device is accomplished, and makes the work of entire machine synchronous coordination.The utility model numerical control hoop bender can stretch to reinforcing bar, to improve the muscle hoop strength and to save material, can bend various polygons, circle and tie hoop, can bend two reinforcing bars simultaneously, and stretching, straightening, bending, cut-out four procedures are carried out synchronously.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is further specified.
Fig. 1 is the structured flowchart of the utility model numerical control hoop bender embodiment;
Fig. 2 is the structural representation of the utility model numerical control hoop bender stretching device;
Fig. 3 is the structural representation of the utility model numerical control hoop bender alignment pay-off, shear, bending apparatus;
Fig. 4 is the arrangement mode schematic diagram of stretching die in the stretching device;
Fig. 5 is the structural representation of guiding mould.
The specific embodiment
As shown in Figure 1, the numerical control hoop bender of present embodiment is made up of numerical control device 500 and rack-mounted steel bar stretching device 100, alignment pay-off 200, shear 300, bending apparatus 400; Numerical control device 500 is connected with stretching device 100, alignment pay-off 200, shear 300, bending apparatus 400 respectively and it is controlled.
As shown in Figure 2, when the numerical control hoop bender of present embodiment is worked, reinforcing bar 1 is stretched by stretching wheel 4 tractions by stretching die 3 backs and advances, stretching wheel 4 drives after being slowed down by reductor 8 by motor 2, reinforcing bar 1 is stretched under the acting in conjunction of stretching die 3 and stretching wheel 4, and the reinforcing bar 1 after the stretching enters between niproll 9 and the following niproll 10 and clamped by elasticity.Two niprolls are contained in respectively on the door-shaped frame 18 by axle 14,15 and bearing 16,17.Between axle 15 and the doorframe 18, connect by a pair of helical compression spring 27, minor sprocket 11 is equipped with in the outer end of axle 14.The gap can elasticity change to adapt to the needs of different-diameter reinforcing bar between two rollers.
Niproll is to be driven by the minor sprocket 11 that is contained in hinge wheel 13 and the chain 12 on the stretching wheel 4 and be contained on the axle 14, and its linear velocity and stretching wheel are synchronous.Reinforcing bar 1 needs synchronous with stretching wheel by niproll and niproll, its objective is reinforcing bar 1 is tightened, and can closely be wrapped on the stretching wheel 4 unlikely loosening skidding during stretching.
As shown in Figure 2, reinforcing bar 1 promptly enters after niproll comes out in the guiding mould 19, between guiding mould 19 and the niproll 10~15 meters spacing is arranged.This is in order to make the reinforcing bar 1 for the treatment of bending can be sagging between guiding mould 19 and niproll, to keep certain nargin, storage is arranged, can regulating supply and demand.
As shown in Figure 3, reinforcing bar 1 enters horizontal coalignment 20 and charging wheel 21 successively after mould 19 comes out from leading, this charging wheel 21 is driven by series of gears 23 by servomotor 22, and reinforcing bar 1 is carried out the horizontal direction alignment, enters vertical coalignment 24 then and carries out the vertical direction alignment.Through after the both direction alignment, reinforcing bar 1 enters between the blade of shear 300, and then enters between the pin bent 27 and central shaft 28 above the bend wheel 29 of bending apparatus 400.After the instruction of receiving numerical control device 500, under the drive of servomotor 30, bend wheel 29 is done certain angle according to instruction and is rotated, and gets back to original position after reinforcing bar 1 is curved respective angles.After servomotor 22 is received the command adapted thereto of numerical control device 500, drive charging wheel 21 and make reinforcing bar 2 by the instruction of the numerical control device certain-length that advances, bend wheel 29 carries out bending again according to instruction then, carries out so successively.After having bent each required limit of stirrup, angle, shear 300 will be received the instruction of numerical control device 500, and cutting blade is moved to ledger-plate, cuts off reinforcing bar.So just obtained meeting the complete stirrup of command request, hoop bender is just finished a working cycles.
The work of numerical control hoop bender stretching device 100 is successional, and the charging of its bending apparatus 400 interruption is carried out, and charging stops when crooked and cut-out reinforcing bar.For making both synchronous coordination operations, as shown in Figure 2, between the guiding mould 19 of alignment pay-off 200 and stretching device 100,10~15 meters spacing is set, make the reinforcing bar 1 that stretches before entering bending apparatus 400, between alignment pay-off 200 and stretching device 100, remain certain sag, make the reinforcing bar for the treatment of bending that certain nargin be arranged, storage is arranged, can regulate supply and demand.
Fig. 4 is the arrangement mode schematic diagram of two stretching dies.As shown in Figure 4, numerical control hoop bender of the present utility model can be provided with two stretching dies 3, simultaneously two reinforcing bars is stretched.Fig. 5 is the structural representation of guiding mould, and as seen from Figure 5, guiding mould 19 can be that two reinforcing bars lead simultaneously.Numerical control hoop bender of the present utility model can carry out bending hoop processing to two reinforcing bars simultaneously, and its operating process is consistent with above-mentioned flow process.
Above-mentioned a series of actions of numerical control hoop bender is to be controlled respectively in each device by numerical control device 500 to realize by instruction operation as each motor of power, makes entire machine be able to a series of instruction synchronous coordination work of being sent according to numerical control device 500.

Claims (9)

1, a kind of numerical control hoop bender comprises frame, numerical control device and alignment pay-off, shear, the bending apparatus installed successively on frame, numerical control device is connected with alignment pay-off, bending apparatus, shear respectively; It is characterized in that: at described alignment pay-off (200) before, also be provided with steel bar stretching device (100), it is connected with numerical control device (500).
2, numerical control hoop bender according to claim 1, it is characterized in that: its described stretching device (100), be made of rack-mounted stretching die (3), stretching wheel (4), take-up device, reductor (8) and motor (2), stretching wheel (4) is between stretching die (3) and take-up device; Motor (2) is electrically connected with numerical control device (500), and reductor (8) is arranged between motor (2) and the stretching wheel (4), and is in transmission connection with motor (2) and stretching wheel (4); Stretching wheel (4) is in transmission connection with take-up device.
3, numerical control hoop bender according to claim 2 is characterized in that: one or two stretching die (3) is set in described stretching device (100).
4, numerical control hoop bender according to claim 3 is characterized in that: its described take-up device is made of last niproll (9), following niproll (10) and door-shaped frame (18); The axle (14) of following niproll (10) is fixedlyed connected with door-shaped frame (18) by bearing (16), and axle (14) is provided with minor sprocket (11); The axle (15) of last niproll (9) is fixedlyed connected with door-shaped frame (18) by a pair of helical compression spring (27).
5, numerical control hoop bender according to claim 4, it is characterized in that: the minor sprocket (11) on the described clamping roll shaft (14) is in transmission connection by the hinge wheel (13) on chain (12) and the stretching wheel (4), niproll (9,10) linear velocity and stretching wheel (4) are synchronous.
6, numerical control hoop bender according to claim 5 is characterized in that: guiding mould (19) is set between alignment pay-off (200) and stretching device (100).
7, numerical control hoop bender according to claim 6 is characterized in that: between guiding mould (19) and the stretching device (100) 10~15 meters spacing is set.
8, numerical control hoop bender according to claim 7, it is characterized in that: described alignment pay-off (200) is provided with horizontal coalignment (20), vertical coalignment (24) two covering devices, horizontal coalignment (20) is positioned between guiding mould (19) and the charging wheel (21), and vertical coalignment (24) is positioned at charging wheel (21) afterwards; Also be provided with servomotor (22), servomotor (22) is electrically connected with numerical control device (500), is in transmission connection with charging wheel (21).
9, numerical control hoop bender according to claim 8 is characterized in that: described bending apparatus (400) is provided with servomotor (30), and servomotor (30) is electrically connected with numerical control device (500), is in transmission connection with the central shaft (28) of bending apparatus (400).
CNU2008200258422U 2008-07-18 2008-07-18 Numerical control hoop bending machine Expired - Fee Related CN201223909Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008200258422U CN201223909Y (en) 2008-07-18 2008-07-18 Numerical control hoop bending machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008200258422U CN201223909Y (en) 2008-07-18 2008-07-18 Numerical control hoop bending machine

Publications (1)

Publication Number Publication Date
CN201223909Y true CN201223909Y (en) 2009-04-22

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Application Number Title Priority Date Filing Date
CNU2008200258422U Expired - Fee Related CN201223909Y (en) 2008-07-18 2008-07-18 Numerical control hoop bending machine

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102941290A (en) * 2012-11-16 2013-02-27 苏州汇川技术有限公司 Steel bar bending machine and steel bar bending machine control method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102941290A (en) * 2012-11-16 2013-02-27 苏州汇川技术有限公司 Steel bar bending machine and steel bar bending machine control method

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090422

Termination date: 20100718