CN201207332Y - Inductor assembling machine - Google Patents
Inductor assembling machine Download PDFInfo
- Publication number
- CN201207332Y CN201207332Y CNU2008200473611U CN200820047361U CN201207332Y CN 201207332 Y CN201207332 Y CN 201207332Y CN U2008200473611 U CNU2008200473611 U CN U2008200473611U CN 200820047361 U CN200820047361 U CN 200820047361U CN 201207332 Y CN201207332 Y CN 201207332Y
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- magnetic core
- glue
- motor
- row
- rod
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Abstract
The utility model discloses an inductance assembling machine, which is characterized in that: a motor is used to drive a slicer so as to realize the transferring of graininess production in 4 working procedures; and a glue-scraping block which can be drove by a stepping motor and an in-phase strap can scrape glue on a magnetic core surface; a cam mechanism which is driven by the motor can realize the joint and separation of the magnet core and the glue-scraping mechanism; a vacuum sucking disc which is driven by the motor and the cam mechanism can realize the transferring of a negative which can be adhered on the magnet core; and a cylinder which is added by a spiral shifter can transfer the product from a DR bar to an upward bar. The inductance assembling machine can be applied to the former assembling project in the process of the inductance product manufacturing, can reduce the number of the employees and the manpower cost as well as the manpower labor strength, and can improve the production efficiency.
Description
Technical field
The utility model inductor product manufacturing equipment technical field relates to a kind of preceding packing engineering equipment that inductor product is produced that is used in particular.
Background technology
The inductance manufacturer man of China is numerous at present, but assembly precision and specification requirement are higher because the operation that inductor product is produced is various, and the inductor product parts are tiny, and the production marketing price is more and more lower, manpower labour cost is more and more higher, so product profit is more and more littler even loss.In order to keep the profit of enterprise, must reduce production costs now, and the best method that reduces cost realizes automation or semi-automatic production exactly that minimizing manpower expense is paid and enhanced productivity.
Summary of the invention
The purpose of this utility model is exactly a kind of production cost that not only reduces that provides for the deficiency that solves prior art, enhances productivity, but also can reduce the inductance assembling machine of manpower labour intensity.
The utility model is to adopt following technical solution to realize above-mentioned purpose: a kind of inductance assembling machine is characterized in that: it comprises row's magnetic core mechanism, is provided with the DR rod in it, and DR rod surface is provided with the mounting groove that several place magnetic core; One scrapes glue mechanism, the outside of the row of being arranged on magnetic core mechanism, mainly form by last cementing portion and following location division two parts, last cementing portion comprise motor, guide plate and be connected with guide plate slides scrape gum box, scrape gum box and be provided with and be coated onto the blob of viscose of scraping above the magnetic core uniformly scraping glue in the gum box; Following location division comprise motor and be connected with motor scrape the glue cam mechanism, the cam of scraping the glue cam mechanism is connected with a magnetite push rod that is used to touch magnetic core; One inhales egative film mechanism, is provided with in it to be used to inhale the vacuum cup of putting the egative film on the base plate rod, and this vacuum cup drives by motor and cam mechanism; One changes excellent mechanism, comprises the spiral shift unit, inhales the last pressure bar of putting the magnetic core in the DR rod, and the spiral shift unit is provided with the clip that matches with last pressure bar, and the below of spiral shift unit is provided with cylinder, and this cylinder drives with last pressure bar and is connected; One magnetic core transfer device, mainly constitute by dispenser that is equipped with stepping motor and rotating disk, rotating disk is arranged on the dispenser, drives rotating disk by dispenser and along rotating in a circumferential direction the magnetic core in row's magnetic core mechanism is transported to and scrapes glue mechanism, inhale egative film mechanism and change excellent mechanism; And the automatic control equipment of each mechanism action of control.
As further specifying of such scheme, described row's magnetic core mechanism, scrape glue mechanism, inhale egative film mechanism, change excellent mechanism and the magnetic core transfer device all is arranged on the same frame plane, scrape glue mechanism, inhale egative film mechanism, change excellent mechanism and be separately positioned on row's magnetic core mechanism and change the periphery of excellent mechanism.
Described DR rod surface is provided with the mounting groove of 15 ~ 20 placement magnetic cores.
The described guide plate of scraping in the glue mechanism is vertically set on the top of magnetite push rod.
Described automatic control equipment adopts the PLC Programmable Logic Controller.
The clip that described spiral shift unit drives is transferred and is provided with the Sheng tray of laying product.
The beneficial effect that the utility model adopts above-mentioned technical solution to reach is:
1, the utility model has adopted the mode of driven by motor dispenser to realize the transfer of a rod 15 granule products in 4 procedures; And scrape blob of viscose by stepping motor and synchronous belt drive and scraping glue on the core plan uniformly; Realized magnetic core and the applying of scraping glue mechanism and separated with the driven by motor cam mechanism; Utilize the mode of motor, cam mechanism driving vacuum cup to realize the transfer of egative film and be bonded to above the magnetic core; Adopted the mode of cylinder plus spiral shifter to realize product is transferred on the pressure bar from the DR rod, transferred product just can be sent into continuous tunnel furnace after to the last pressure bar and carry out glue dries, reduces Manufacturing Worker's quantity, reduces human cost, reduce manpower labour intensity, enhance productivity.
2,4 procedures are to carry out simultaneously in the running of the utility model machine, and the everything of entire machine comprises common electric machine, stepping motor, cylinder, and parts such as spiral shift unit all adopt PLC control, have guaranteed the quality of product, have improved rate of finished products.
Description of drawings
Fig. 1 is a geodesic structure schematic diagram that waits of the utility model inductance assembling machine;
Fig. 2 is the forward sight structural representation of the utility model inductance assembling machine;
Fig. 3 is the plan structure schematic diagram of Fig. 2;
Fig. 4 is the structural representation of looking up of Fig. 2.
Description of reference numerals: 1, row magnetic core mechanism 2, scrape the 2-1 of glue mechanism, motor 2-2, guide plate 2-3, scrape gum box 2-4, motor 2-5, scrape glue cam mechanism 2-6, magnetite push rod 3, inhale the egative film 3-1 of mechanism, vacuum cup 3-2, motor 3-3, cam mechanism 4, change the excellent 4-1 of mechanism, spiral shift unit 4-2, contain tray 4-3, cylinder 5, magnetic core transfer device 5-1, dispenser 5-2, rotating disk 6, automatic control equipment
Embodiment
As Fig. 1～shown in Figure 4, the utility model inductance assembling machine, it comprises row's magnetic core mechanism 1, is provided with the DR rod in it, and DR rod surface is provided with the mounting groove that several place magnetic cores, and in the present embodiment, the mounting groove quantity of magnetic core is 5 ~ 20; One scrapes glue mechanism 2, the outside of the row of being arranged on magnetic core mechanism 1, mainly form by last cementing portion and following location division two parts, last cementing portion comprises motor 2-1, guide plate 2-2 and scrapes gum box 2-3 with guide plate 2-2 is slidingly connected, scrapes gum box 2-3 and is provided with and is coated onto the blob of viscose of scraping above the magnetic core uniformly with scraping glue in the gum box 2-3; Following location division comprise motor 2-4 and be connected with motor 2-4 scrape glue cam mechanism 2-5, the cam of scraping glue cam mechanism 2-5 is connected with a magnetite push rod 2-6 who is used to touch magnetic core, guide plate 2-2 is vertically set on the top of magnetite push rod 2-6; One inhales egative film mechanism 3, and the outside of the row of being arranged on magnetic core mechanism 1 is provided with the vacuum cup 3-1 that is used to inhale the egative film of putting on the base plate rod in it, and this vacuum cup 3-1 drives by motor 3-2 and cam mechanism 3-3; One changes excellent mechanism 4, comprise spiral shift unit 4-1, inhale the last pressure bar of putting the magnetic core in the DR rod, spiral shift unit 4-1 is provided with the clip that matches with last pressure bar, the clip that spiral shift unit 4-1 drives is transferred and is provided with the Sheng tray 4-2 that lays product, the below of spiral shift unit is provided with cylinder 4-3, and this cylinder 4-3 drives with last pressure bar and is connected; One magnetic core transfer device 5, respectively with row magnetic core mechanism 1, scrape glue mechanism 2, inhale egative film mechanism 3 and change excellent mechanism 4 and be connected, mainly constitute by dispenser 5-1 that is equipped with stepping motor and rotating disk 5-2, rotating disk 5-2 is arranged on the dispenser 5-1, drives rotating disk 5-2 by dispenser 5-1 and along rotating in a circumferential direction the magnetic core in row's magnetic core mechanism is transported to and scrapes glue mechanism 2, inhale egative film mechanism 3 and change excellent mechanism 4; And the automatic control equipment 6 of each mechanism action of control.Row magnetic core mechanism 1, scrape glue mechanism 2, inhale egative film mechanism 3, change excellent mechanism 4 and magnetic core transfer device 5 all is arranged on the same frame plane, scrape glue mechanism 2, inhale egative film mechanism 3, change 4 row of being separately positioned on magnetic core mechanisms 1 of excellent mechanism and change the periphery of excellent mechanism 4.The everything of entire machine comprises common electric machine, and stepping motor, cylinder, parts such as spiral shift unit all adopt PLC control.
In the use, earlier the DR magnetic core is discharged into DR rod the inside, every rod is put 15 magnetic cores.
After the DR magnetic core sequences in the DR rod, the DR rod is put well on the rotating disk on the dispenser, dispenser rotates, rotating disk the DR rod forward to scrape glue mechanism in, after the DR rod puts in place, the motor of scraping the glue cam mechanism rotates, cam B drive magnetite push rod rises to magnetite and touch magnetic core, scraping gum box decline simultaneously allows the frictioning steel disc be close to above the magnetic core, stepper motor drive is afterwards scraped blob of viscose and is coated onto the glue of scraping in the gum box above the magnetic core uniformly, the cam mechanism motor rotates the decline of drive magnetite push rod and scrapes the gum box rising afterwards, scrapes glue and finishes.
After having scraped glue, dispenser rotates rotating disk drive DR rod and forwards in the subsides egative film mechanism, after another employee sequences the base plate rod to egative film, the motor of inhaling the cam mechanism at egative film mechanism place rotates, cam A and cam B drive vacuum cup and move on to directly over the egative film, cam A and cam B change vacuum cup again and get off egative film is drunk up, and cam handle egative film again is put into egative film above the magnetic core after moving on to magnetic core top in the DR rod again, pastes egative film and finishes.
Dispenser rotates, rotating disk forwards the DR rod to and changes in the excellent mechanism, walk to clip one before the spiral shift unit Band clamp and go up pressure bar, go up pressure bar after clipping and come DR rod top, the action of clip cylinder turns to clip, clip changes 180 ° to last pressure bar again, upper and lower air cylinders action afterwards, last pressure bar descending the magnetic core western-style clothes in the DR rod to last pressure bar, the spiral shift unit is put into product and contains on the tray, after containing tray and putting enough 10 rod products, the employee of row's magnetic core carries out drying to this 10 rod transferred product again in continuous tunnel furnace, change rod and finish.
Claims (5)
1, a kind of inductance assembling machine is characterized in that: it comprises row's magnetic core mechanism, is provided with the DR rod in it, and DR rod surface is provided with the mounting groove that several place magnetic core;
One scrapes glue mechanism, the outside of the row of being arranged on magnetic core mechanism, mainly form by last cementing portion and following location division two parts, last cementing portion comprise motor, guide plate and be connected with guide plate slides scrape gum box, scrape gum box and be provided with and be coated onto the blob of viscose of scraping above the magnetic core uniformly scraping glue in the gum box; Following location division comprise motor and be connected with motor scrape the glue cam mechanism, the cam of scraping the glue cam mechanism is connected with a magnetite push rod that is used to touch magnetic core;
One inhales egative film mechanism, and the outside of the row of being arranged on magnetic core mechanism is provided with in it and is used to inhale the vacuum cup of putting the egative film on the base plate rod, and this vacuum cup is by motor and cam mechanism driving;
One changes excellent mechanism, comprises the spiral shift unit, goes up pressure bar, and pressure bar is used to inhale the magnetic core of putting in the DR rod on this, and the spiral shift unit is provided with the clip that matches with last pressure bar, and the below of spiral shift unit is provided with cylinder, and this cylinder drives with last pressure bar and is connected;
One magnetic core transfer device, respectively with row magnetic core mechanism, scrape glue mechanism, inhale egative film mechanism and change excellent mechanism and be connected, mainly constitute by dispenser that is equipped with stepping motor and rotating disk, rotating disk is arranged on the dispenser, drives rotating disk by dispenser and along rotating in a circumferential direction the magnetic core in row's magnetic core mechanism is transported to and scrapes glue mechanism, inhale egative film mechanism and change excellent mechanism;
The automatic control equipment of described each mechanism action of one control.
2, inductance assembling machine according to claim 1, it is characterized in that: described row's magnetic core mechanism, scrape glue mechanism, inhale egative film mechanism, change excellent mechanism and the magnetic core transfer device all is arranged on the same frame plane, scrape glue mechanism, inhale egative film mechanism, change excellent mechanism and be separately positioned on row's magnetic core mechanism and change the periphery of excellent mechanism.
3, inductance assembling machine according to claim 1 is characterized in that: described DR rod surface is provided with the mounting groove of 15 ~ 20 placement magnetic cores.
4, inductance assembling machine according to claim 1 is characterized in that: the described guide plate of scraping in the glue mechanism is vertically set on the top of magnetite push rod.
5, inductance assembling machine according to claim 1 is characterized in that: described automatic control equipment adopts the PLC Programmable Logic Controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200473611U CN201207332Y (en) | 2008-05-06 | 2008-05-06 | Inductor assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200473611U CN201207332Y (en) | 2008-05-06 | 2008-05-06 | Inductor assembling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201207332Y true CN201207332Y (en) | 2009-03-11 |
Family
ID=40466389
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200473611U Expired - Fee Related CN201207332Y (en) | 2008-05-06 | 2008-05-06 | Inductor assembling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201207332Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101441933B (en) * | 2008-09-01 | 2011-10-19 | 佛山市南海平洲电子厂有限公司 | Inductance assembling machine |
| CN105931826A (en) * | 2016-07-06 | 2016-09-07 | 上海奇开电器有限公司 | Automatic assembling mechanism for automobile inductor, and operating method of automatic assembling mechanism |
| CN109994307A (en) * | 2019-04-17 | 2019-07-09 | 湖州师范学院求真学院 | Automatic conveyor line is used in a kind of processing of mould pressing winding inductor |
-
2008
- 2008-05-06 CN CNU2008200473611U patent/CN201207332Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101441933B (en) * | 2008-09-01 | 2011-10-19 | 佛山市南海平洲电子厂有限公司 | Inductance assembling machine |
| CN105931826A (en) * | 2016-07-06 | 2016-09-07 | 上海奇开电器有限公司 | Automatic assembling mechanism for automobile inductor, and operating method of automatic assembling mechanism |
| CN105931826B (en) * | 2016-07-06 | 2017-12-08 | 上海奇开电器有限公司 | The Automated assembly mechanism and its method of work of a kind of automobile inductance |
| CN109994307A (en) * | 2019-04-17 | 2019-07-09 | 湖州师范学院求真学院 | Automatic conveyor line is used in a kind of processing of mould pressing winding inductor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: GUANGXI WUZHOU CITY PINGZHOU ELECTRONICS CO., LTD. Free format text: FORMER OWNER: FUSHAN CITY NAN HAI PINGZHOU ELECTRON FACTORY CO., LTD. Effective date: 20090821 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20090821 Address after: Guangxi Cangwu County Industrial Park, zip code: 543000 Patentee after: Guangxi Wuzhou Pingzhou Electronic Co., Ltd. Address before: Guangdong province Foshan City Nanhai Pingzhou South Street No. 3, zip code: 528251 Patentee before: Foshan Nanhai Pingzhou Electronic Factory Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090311 Termination date: 20150506 |
|
| EXPY | Termination of patent right or utility model |