Heavy-duty car rubber support saddle and flat spring bracket assembly
(1) technical field
The utility model relates to automobile rubber plinth and flat spring bracket assembly technical field, particularly a kind of sliding type heavy-duty car rubber support saddle and flat spring bracket assembly that is applicable to heavy engineering vehicle balance rear-pendant.
(2) background technology
The structure majority of conventional heavy-duty automobile balance rear suspension is the whole machine balancing axle, and last lower thrust rod is straight-bar, the damping of leaf spring one-level, and terminal and flat spring bracket sliding block joint supports.Because last lower thrust rod is a straight-bar,,, need to rely on the side travel of leaf spring, guide plate and flat spring bracket restriction bridge in order to prevent the drive axle left and right displacement so automobile located lateral function is relatively poor.Steyr conventional panels spring bracket is semiclosed form, has increased the side limit function afterwards, and flat spring bracket becomes the rectangular closed frame structure, assembles the vehicle ride comfort of this flat spring bracket structure, and stability is all relatively poor, has been tending towards superseded now.
The individually balanced axle of the general assembling of now common balance rear-pendant, V-type propelling rod location, elastic vibration clamper is generally steel spring and adds rubber plinth.Owing to have steel spring and the damping of rubber plinth two-stage, so the ride comfort of vehicle is better.The basic structure form of rubber plinth is that two end plates are arranged up and down, and there is the rubber bodies of circle, rectangle or other shapes the centre, the interior uniform multi-disc sheetmetal parallel, the space up and down of rubber bodies.Four jiaos of bottom plates are porose captives joint with axle housing, and upper head plate is connected with leaf spring, and connection mode can be divided into two kinds of bolted connection formula and sliding types substantially.
The rubber plinth of bolted connection formula is exactly to make the gap in a slice of leaf spring and two centres, inserts strap in the gap, and Qi Sijiao is porose, and the correspondence position of rubber plinth upper head plate is shaped on 4 screw threads or hole equally.During assembling, end plate and clamping plate are by bolted connection, and every end uses 4 bolts, and totally 8, this has just realized captiveing joint of leaf spring and rubber plinth.The rubber plinth another one feature of this structure is that up and down there is hole at end plate and rubber bodies center, be installed with center bolt in the hole, bolt cap and nut block upper and lower end plate respectively, when vehicle bridge and vehicle frame are done away from motion, thereby center bolt is subjected to pulling force is restricted the maximum elongation amount of rubber plinth, thus limited axle housing and vehicle frame away from motion.
Shortcoming of the rubber plinth of this structure is the existence owing to tie bolt, and it is bigger that strap and upper head plate are compelled to do, and this has just increased the probability of interfering with tire, vehicle frame; Another shortcoming is that 8 above-mentioned bolts are difficult to Assembly ﹠Disassembly relatively, has increased the time and the expense of assembling and maintenance, bolt is also necessarily required correct screw-down torque, otherwise ease of connection loses efficacy; At last because the existence of rubber plinth center bolt, when automobile for a long time under certain relatively poor operating mode during operation, center bolt fractures easily and causes rubber plinth to lose efficacy.
The arch or the arc shape of both sides bending before and after the upper head plate of the rubber plinth of sliding type is made cancelled connecting thread or connecting bore with leaf spring, owing to no longer bear pulling force, so cancelled center bolt, all the other structures and first kind are basic identical.First and second no gap of leaf spring.
The advantage of this rubber plinth is owing to cancelled tie bolt with leaf spring, so assembling and keep in repair comparatively simple and fast.But shortcoming is that rubber plinth can not limit the disengaging movement of axle housing and vehicle frame owing to cancelled center bolt, so must increase Anchoring chain, this also makes integral structure comparatively complicated.
Be illustrated in figure 1 as nearest certain car company and disclose a kind of newer rubber plinth, outstanding feature is exactly the flat spring bracket structure that its upper head plate has become rectangular closed frame.During assembling, be fixed on the axle housing with the bottom plate of bolt earlier, then the leaf spring end gaps directly inserted in the upper head plate of flat spring bracket structure rubber plinth.This rubber plinth had both made that assembling was comparatively simple, again owing to there being center bolt, so kept the lower limit function.But still owing to center bolt fractures easily, so rubber plinth lost efficacy easily.
Above-mentioned three kinds of rubber plinths all exist a common shortcoming can not bear transverse force exactly, when vehicle (particularly engineering truck) load is big, road conditions are relatively poor, turn to when comparatively frequent, the V-type propelling rod is stressed abominable, be easy to lose efficacy, V bar inefficacy rear driving axle and vehicle frame just can't be located in the horizontal, and vehicle can't continue to travel.Therefore must under heavy duty, repair, do so at first for relatively danger of maintainer, secondly owing to operation outside the station can't guarantee the automotive servicing quality.
(3) summary of the invention
The utility model is in order to solve the problem that can not bear transverse force, maintenance inconvenience that above prior art exists, provide a kind of and not only can guarantee original effectiveness in vibration suppression, and optimized the stressed of original rubber plinth, improved the service life of rubber plinth, simple equally aspect assembling and maintenance, convenient and practical heavy-duty car rubber support saddle and flat spring bracket assembly.
The utility model is realized by following measure: a kind of heavy-duty car rubber support saddle and flat spring bracket assembly, comprise rubber plinth, flat spring bracket, it is characterized in that: described flat spring bracket is sealing or semiclosed framed structure, and rubber plinth is installed in the cavity of framed structure.
The utility model rubber plinth comprise upper head plate, bottom plate and be positioned at upper head plate and bottom plate in the middle of rubber bodies, the upper head plate upper surface is circular arc, bottom plate is connected with flat spring bracket.
Rubber bodies described in the utility model cross section is rectangular, and fore-and-aft direction is up-small and down-big to be trapezoidal, and there are several layers of sheetmetal that is parallel to each other the centre.
The utility model rubber plinth also comprises several intermediate plates between upper head plate, bottom plate, and the three is parallel curved surface, and is one by the rubber bodies sulfuration.
Both sides are provided with downward flange before and after the upper head plate described in the utility model, and both sides are provided with flange upwards before and after the bottom plate.
Both sides are provided with flange upwards before and after the upper head plate described in the utility model, and both sides are provided with downward flange before and after the bottom plate.
Bottom plate described in the utility model is provided with the anti-hole of cutting, and relevant position, described flat spring bracket bottom surface is provided with the anti-hole of cutting.
Vulcanizing one deck rubber bodies on the upper head plate described in the utility model, the noise when being used to alleviate the vehicle zero load.
Flat spring bracket described in the utility model is the sealing rectangular frame structure, the plane is provided with and is used for the side spacing driving surface spacing with the side limiting stopper on the rectangular frame structure, and the lower plane of the spacing driving surface in side is provided with two and is used to adapt to inclined-plane or the curved surface that drive axle is beated.
The inboard of the utility model rectangular frame structure is provided with the bottom surface limit mounting face that is used for the assembling of bottom surface limiting stopper, and bottom surface limit mounting face is provided with two tapped bore.
Principle of work of the present utility model: behind vehicle assembling the utility model, when wheel ran into obstacle in the vehicle ' process, axle tramp brought impact, and the rubber plinth in the utility model has good elasticity, so at first the absorption portion impact energy plays same buffering and damping of vibrations; Owing on the upper head plate of rubber plinth, vulcanizing one deck rubber bodies, so the vibrating noise when having reduced the vehicle deadhead operation; Both sides are provided with flange before and after the upper head plate of rubber plinth and the bottom plate, and are in time spacing when the suffered shearing force of rubber plinth assembly is big, so just optimized the stressed of rubber plinth, improved service life; Thereby the two position limiting structures in side and bottom surface have improved spacing reliability has avoided interference between parts, has effectively protected vehicle frame and driving axle housing; The most important, under the bad working environments of, road conditions difference big in load, when the V-type propelling rod lateral stressed when excessive flat spring bracket can assist stressed the remaining in the safe range of the stressed V of the making bar of V bar, thereby improved the reliability of V bar, greatly improved automobile reliability.
The beneficial effects of the utility model:
1. the utility model has not only been given full play to the impact resistance of traditional rubber plinth raising vehicle and the advantages such as service life of ride comfort, reduction cargo damage probability, raising vehicle frame and vehicle bridge, and assembling is safeguarded simply same;
2. the most important thing is when the V-type propelling rod lateral stressed when excessive flat spring bracket can assist the V bar to make that the V bar is stressed to remain in the safe range, thereby improved the reliability of V bar, when V bar one side ball pin failure, flat spring bracket can replace the V bar to play the located lateral effect, making automobile continue to travel enters the station and keeps in repair to unloading, this just greatly reduces maintenance cost and has improved repair quality and maintainer's safety simultaneously, and this has just improved automobile reliability and economy;
3. thereby the two position limiting structures in side and bottom surface have improved spacing reliability and have avoided interference between parts, have effectively protected vehicle frame and driving axle housing.
4. simple in structure, easily manufactured, with low cost, suitable applying.
(4) description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail:
Fig. 1 is the perspective diagram of the rubber plinth of rectangular closed flat spring bracket structure for certain car company upper head plate;
Fig. 2 looks scheme drawing for flat spring bracket structure master among the embodiment 1, adopts and analyses and observe form;
Fig. 3 looks scheme drawing for a flat spring bracket structure left side among the embodiment 1, adopts and analyses and observe form;
Fig. 4 looks scheme drawing for the structure master of rubber plinth among the embodiment 1, adopts and analyses and observe form;
Fig. 5 is the structure schematic top plan view of rubber plinth among the embodiment 1;
Fig. 6 is an assembling scheme drawing front view of the present utility model, adopts and analyses and observe form;
Fig. 7 is an assembling scheme drawing lateral plan of the present utility model, and part adopts analyses and observe form;
Fig. 8 looks scheme drawing for the master of the bottom surface limiting stopper among the embodiment 3;
Fig. 9 is the left side scheme drawing of Fig. 8;
Figure 10 looks scheme drawing for the master of flat spring bracket among the embodiment 2;
Figure 11 looks scheme drawing for the left side of flat spring bracket among the embodiment 2.
Among the figure 1, flat spring bracket, 2, rubber plinth, 3, rubber plinth and flat spring bracket assembly, 4, tapped bore, 5, the inclined-plane, 6, the inclined-plane, 7, the anti-hole of cutting, 8, connecting bore, 9, tapped bore, 10, bottom surface limit mounting face, 11, the spacing driving surface in side, 12, the rubber plinth attachment face, 13, rubber bodies, 14, upper head plate, 15, rubber bodies, 16, intermediate plate, 17, flange, 18, flange, 19, intermediate plate, 20, connecting thread hole, 21, bottom plate, 22, the anti-hole of cutting, 23, anti-cutting off, 24, hexagon socket cap head screw, 25, hex bolt, 26, the bottom surface limiting stopper.
(5) specific embodiment
Embodiment 1
A kind of heavy-duty car rubber support saddle and flat spring bracket assembly 3 shown in Fig. 6 .7 comprise rubber plinth 2, flat spring bracket 1, and described flat spring bracket 1 is the closed frame structure, and rubber plinth 2 is installed in the cavity of framed structure.
Described rubber plinth 2 comprises upper head plate 14, bottom plate 21 and the intermediate plate 16 between upper head plate 14, bottom plate 21, intermediate plate 19 shown in Fig. 4 .5, and they are parallel curved surface, and is one by rubber bodies 15 sulfurations.
The top one deck rubber bodies 13 of also vulcanizing of described upper head plate 14, the noise when being used to alleviate the vehicle zero load.
Stressed for the front and back of optimizing rubber plinth 2, both sides, described upper head plate 14 front and back are provided with downward flange 17, and both sides, bottom plate 21 front and back are provided with flange 18 upwards; Also can be provided with flange 17 upwards in both sides, described upper head plate 14 front and back, both sides, bottom plate 21 front and back are provided with downward flange 18.
Described bottom plate 21 is provided with to be prevented cutting hole 22, in order to captive joint with flat spring bracket 1, is provided with connecting thread hole 20 in both sides, bottom plate 21 front and back.
Described flat spring bracket 1 is the sealing rectangular frame structure shown in Fig. 2 .3, and the bottom of flat spring bracket 1 is provided with four tapped bore 4 for four jiaos, is used for captiveing joint with axle housing; Both sides were provided with four connecting bores 8 before and after the bottom center of flat spring bracket 1 was provided with and prevents cutting hole 7, bottom, were used for captiveing joint with rubber plinth 2.
The plane is provided with and is used for the side spacing driving surface 11 spacing with the side limiting stopper on the rectangular frame structure, and the lower plane of the spacing driving surface 11 in side is provided with two and is used to adapt to inclined-plane, front and back 5, inclined-plane 6 or the curved surface that drive axle is beated.
The inboard of rectangular frame structure is provided with the bottom surface limit mounting face 10 that is used for 26 assemblings of bottom surface limiting stopper, and bottom surface limit mounting face 10 is provided with two tapped bore 9.
During installation, cut off 23 and squeeze into the anti-of flat spring bracket 1 and cut in the hole 7 anti-, then rubber plinth 2 is placed on the rubber plinth attachment face 12 of flat spring bracket 1, make the anti-hole 22 of cutting fall into and anti-ly cut off 23, utilize hexagon socket cap head screw 24 that flat spring bracket 1 and rubber plinth 2 is fixing again, then bottom surface limiting stopper 26 be placed on the bottom surface limit mounting face 10 of flat spring bracket 1 and utilize hex bolt 25 to realize the fixing of flat spring brackets 1 and bottom surface limiting stopper 26 again.
Embodiment 2
Described flat spring bracket 1 is semiclosed framed structure shown in Figure 10 .11, and other parts are with embodiment 1.
Embodiment 3
The bottom surface limit mounting face 10 of cancellation flat spring bracket 1, bottom surface limiting stopper 26 is directly installed on the vehicle frame lower aerofoil to be realized spacing, have two tapped bore shown in Fig. 8 .9 on the bottom surface limiting stopper 26, two tapped bore and undercarriage lower aerofoil are realized spacing by bolt, and other parts are with embodiment 1.
Can cancel rubber bodies 13 on the upper head plate 14 of rubber plinth 2 in the foregoing description.