CN201120674Y - Drive device of open type glue-smelting machine - Google Patents
Drive device of open type glue-smelting machine Download PDFInfo
- Publication number
- CN201120674Y CN201120674Y CNU2007200410548U CN200720041054U CN201120674Y CN 201120674 Y CN201120674 Y CN 201120674Y CN U2007200410548 U CNU2007200410548 U CN U2007200410548U CN 200720041054 U CN200720041054 U CN 200720041054U CN 201120674 Y CN201120674 Y CN 201120674Y
- Authority
- CN
- China
- Prior art keywords
- roller
- motor
- gear
- blanket
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model relates to a part of an opened refine rubber machine. The drive device of the opened refine rubber machine is provided with a frame, a motor, a gear reducer, a pair of rubber refining roller cylinders with bearings and a group of roller cylinder bearing bases; the motor is composed of two variable frequency adjustable-speed motors; namely, a first motor and a second motor; the gear reducer is composed of a first gear reducer and a second gear reducer; the first motor is connected with the first gear reducer through a fist coupling; the first gear reducer is connected with the front roller cylinder through a first universal coupling; the second motor is connected with the second gear reducer through a second coupling; the second gear reducer is connected with the back roller cylinder through a second universal coupling; when the drive device is used in the opened refine rubber machine, the speed ratio of the front and the back roller cylinders can be adjusted conveniently during the operation process of the refine rubber machine; the total energy consumption of the refine rubber machine is reduced; the transmission efficiency is improved; the noise is reduced; the application and maintenance are convenient; correspondingly, the service life is prolonged.
Description
Technical field
The utility model relates to a kind of parts of rubber mixing machine, particularly a kind of parts of opening rubber mixing machine.
Background technology
At the widely used opening rubber mixing machine of rubber and plastics machine industry, former and later two rollers are rotating relatively with different linear velocity (fixed speed ratio), sizing material is being drawn under the effect of frictional force between two rollers, along with dwindling of two roller gaps, make sizing material be subjected to pushing consumingly and shearing, oxidative cleavage takes place in rubber macromolecule in mechanical chain rupture, thereby increases plasticity, reaches the purpose of refining glue.
The opening rubber mixing machine that uses has frame and rack-mounted motor, deceleration device, a pair of refining rubber roll tube, gear drive and a pair of speed ratio gear at present.One end of back roller is fixed with driven pulley, the other end is fixed with a speed ratio gear; One end of blanket roller is fixed with the another speed ratio gear and is meshed with the speed ratio gear of back on the roller.The power input component of the power output shaft of motor and deceleration device movingly, be fixed with driving gear on the power output shaft of deceleration device, driving wheel is by to being fixed on the driven pulley transferring power of back on the roller, back roller by intermeshing a pair of speed ratio gear to the blanket roller transferring power.And for the mill of enclosed central driving, its motor directly drives forward and backward roller with certain speed ratio revolution by large-scale enclosed gear reduction unit and Hooks coupling universal coupling.This structure has been cancelled driven wheel and speed ratio gear, replaces large-scale enclosed gear reduction unit.
Also have a kind of opening rubber mixing machine (abbreviation rubber breaker) that is specifically designed to brokenly glue slightly different in the prior art with said structure, because broken adhesive process is not really strict to the requirement of speed ratio, speed ratio gear before and after this transmission is arranged and omitted between the roller, speed ratio between the roller of front and back is provided by the frictional force between front and back roller and the sizing material, speed ratio comes and go, and is called free speed ratio.
Aforementioned various transmission arranges that except that rubber breaker the speed ratio before and after all can guaranteeing effectively between the roller is constant, but sizing material or process requirements then can not be adjusted the speed ratio between the roller of front and back when changing easily.For rubber breaker, speed ratio requires not strict though its transmission is arranged, adopted free speed ratio, but this state speed ratio between the roller of front and back is down provided by the frictional force between roller and the sizing material fully, can not accurately be controlled, in case sizing material or process requirements change, can't adjust at all.
Along with the sustainable development of the development of rubber and plastic industry, particularly reclaimed rubber and ground rubber production technology, all kinds of production technologies are constantly tested and are improved, and obtain new breakthrough, make production technology no longer unalterable to the demand of roller speed ratio.These development to rubber and plastics machine particularly opening rubber mixing machine new requirement has been proposed, can't be accurately between the roller of front and back, the fixed speed ratio or the free speed ratio of instant adjustment can not satisfy the production technology demand.
The utility model content
The purpose of this utility model is that a kind of drive unit that in use can conveniently adjust the opening rubber mixing machine of speed ratio between the roller of front and back is provided.
The technical scheme that its technical problem that solves the utility model adopts is: this drive unit has frame, motor, gear reduction unit, a pair of refining rubber roll tube and one group of roller bearing seat that is provided with bearing; Frame has left socle, right support and base; Left socle and right support are fixed on the base and constitute frame; Motor and gear reduction unit are fixed on the base, and two roller bearing seats respectively are installed on left socle and the right support; Refining rubber roll tube is divided into the blanket roller that is provided with bearing and is provided with the back roller of bearing, and blanket roller and back the roller bearing by separately respectively are rotatably connected on the corresponding roller bearing seat that is arranged on the left socle and are arranged on the corresponding roller bearing seat on the right support and blanket roller and back roller opposing parallel setting; Its design feature is: motor has two, and is frequency control motor, and they are first motor and second motor; Gear reduction unit also has two, and they are first gear reduction unit and second gear reduction unit; First motor connects first gear reduction unit by first shaft coupling, and first gear reduction unit is connected to blanket roller by first Hooks coupling universal coupling again; Second motor connects second gear reduction unit by second shaft coupling, and second gear reduction unit is connected to the back roller by second Hooks coupling universal coupling again.
This drive unit also has first roll-setting gear and second roll-setting gear; The roller bearing seat is divided into a pair of blanket roller bearing block and a pair of back roller bearing seat, and one in the back roller bearing seat is fixed on the left socle, and another is fixed on the right support; 1 in the blanket roller bearing block is slidingly arranged on the left socle, and another is slidingly arranged on the right support; The support of first roll-setting gear is installed on the left socle, and the clutch end of this roll-setting gear is fixedlyed connected with the blanket roller bearing block on being positioned at left socle; The support of second roll-setting gear is installed on the right support, and the clutch end of this roll-setting gear is fixedlyed connected with the blanket roller bearing block on being positioned at right support.
The diameter of blanket roller is 400～700mm in the above-mentioned drive unit, and length is 600～1000mm; The diameter of back roller is 400～700mm, and length is 600～1000mm.
Above-mentioned blanket roller and the preferred diameter of back roller are 500mm, and preferred length is 800mm.Perhaps blanket roller and the preferred diameter of back roller are 450mm, and preferred length is 800mm.Perhaps the preferred diameter of blanket roller is that 450mm, preferred length are 800mm, and the preferred diameter of back roller is that 500mm, preferred length are 800mm.
The beneficial effects of the utility model are: (1) adopts opening rubber mixing machine of the present utility model can solve the speed ratio between the roller before and after the opening rubber mixing machine can't be accurately, the problem of instant adjustment, the speed of front and back roller can be regulated respectively, the speed ratio of front and back roller no longer immobilizes, can adjust speed ratio immediately according to the needs of production technology, satisfy different production demands.Simultaneously owing to adopted frequency control mechanism, cancelled big small drive gear and speed ratio gear, made the total energy consumption of opening rubber mixing machine descend, transmission efficiency improves, and noise reduces, and working service is convenient, also corresponding prolongation in service life.(2) be limited in 600～1000mm scope when roller length of the present utility model, consistent, effectively frictional force, shearing force and extruding force can be provided on whole length direction, improved efficient.The roller length of comparing the 1200mm that general mill in the past adopts shortens the also corresponding cost of having saved to some extent.
Description of drawings
Fig. 1 is a kind of structural representation of the present utility model.
Fig. 2 is the schematic top plan view of Fig. 1.
Fig. 3 be among Fig. 2 blanket roller and the back roller structural representation.
The represented parts of label among the figure are: 11---first motor; 12---second motor; 21---first shaft coupling; 22---second shaft joint; 31---first gear reduction unit; 32---second gear reduction unit; 41---first Hooks coupling universal coupling; 42---second Hooks coupling universal coupling; 5---blanket roller; 6---the back roller; 7---the roller bearing seat; 8---frame; 81---left socle; 82---right support; 83---base; 91---first roll-setting gear; 92---second roll-setting gear.
The specific embodiment
(embodiment 1)
See Fig. 1 and Fig. 2, the drive unit of present embodiment has 2 motors, 2 shaft couplings, 2 gear reduction units, 2 Hooks coupling universal couplings, a pair of refining rubber roll tube of bearing, a group of roller bearing seat 7, frame 8, first roll-setting gear 91 and second roll-setting gear 92 of being provided with.
Still see Fig. 1 and Fig. 2,2 motors are frequency control motor, and they are first motor 11 and second motor 12.2 shaft couplings are first shaft coupling 21 and second shaft coupling 22.2 gear reduction units are first gear reduction unit 31 and second gear reduction unit 32.2 Hooks coupling universal couplings are first Hooks coupling universal coupling 41 and second Hooks coupling universal coupling 42.A pair of refining rubber roll tube is divided into blanket roller 5 that is fixed with rolling bearing and the back roller 6 that is fixed with rolling bearing.One group of roller bearing seat 7 is divided into a pair of blanket roller bearing block and a pair of back roller bearing seat.
Still see Fig. 1 and Fig. 2, frame 8 has left socle 81, right support 82 and base 83; Left socle 83 and right support 82 are fixed on the base 83 and constitute support 8.First motor 11, second motor 12, first gear reduction unit 31 and second gear reduction unit 32 are fixed on the base 83.One in the back roller bearing seat is fixed on the left socle 81, and another is fixed on the right support 82; 1 front and back in the blanket roller bearing block are slidingly arranged on the left socle 81, are slidingly arranged on the right support 82 before and after another.
See Fig. 3, in the present embodiment, with obtaining the blanket roller 5 and the back roller 6 of structure as shown in the figure after casting of alloy chilled cast iron process and the machining.The diameter of blanket roller 5 and back roller 6 is 500mm, and the length of blanket roller 5 and back roller 6 is 800mm.
Still see Fig. 1 and Fig. 2, blanket roller 5 is rotatably connected on to slide by the bearing that is arranged on its two ends and is arranged on a pair of blanket roller bearing block 7 on left socle 81 and the right support 82, back roller 6 is rotatably connected on a pair of back roller bearing seat 7 that is fixed on left socle 81 and the right support 82 by the bearing that is arranged on its two ends, and blanket roller 5 and back roller 6 mutual opposing parallel settings.
Still see Fig. 1 and Fig. 2, first motor 11 connects first gear reduction unit, 31, the first gear reduction units 31 by first shaft coupling 21 and is connected to blanket roller 5 by first Hooks coupling universal coupling 41 again.Second motor 12 connects second gear reduction unit, 32, the second gear reduction units 32 by second shaft coupling 22 and is connected to back roller 6 by second Hooks coupling universal coupling 4 again.
Still see Fig. 1 and Fig. 2, the support of first roll-setting gear 91 is installed on the left socle 81, and the clutch end of this roll-setting gear 91 is fixedlyed connected with the blanket roller bearing block on being positioned at left socle 81: also promptly first roll-setting gear 91 has support, rotating disk, handle, screw mandrel and Connection Block, support is fixed on the left socle 81, screw mandrel and support articulate, and the front end of screw mandrel is fixedlyed connected with rotating disk, handle is fixed on the rotating disk, fixedly connected with Connection Block in the rear end of screw mandrel, Connection Block is fixedlyed connected with the blanket roller bearing block on being positioned at left socle 81 as the clutch end of roll-setting gear 91, thereby can be seesawed by the blanket roller bearing block that staff drives successively by turning handle on screw mandrel and the Connection Block control left socle 81.
Still see Fig. 1 and Fig. 2, the support of second roll-setting gear 92 is installed on the right support 82, and the clutch end of this roll-setting gear 92 is fixedlyed connected with the blanket roller bearing block on being positioned at right support 82: also promptly second roll-setting gear 92 has support, handle, rotating disk, screw mandrel and Connection Block, support is fixed on the left socle 82, screw mandrel and support articulate, and the front end of screw mandrel is fixedlyed connected with rotating disk, handle is fixed on the rotating disk, fixedly connected with Connection Block in the rear end of screw mandrel, Connection Block is fixedlyed connected with the blanket roller bearing block on being positioned at right support 82 as the clutch end of roll-setting gear 92, thereby can be seesawed by the blanket roller bearing block that staff drives successively by turning handle on screw mandrel and the Connection Block control right support 82.
Adopt a kind of form of the circuit arrangement that opening rubber mixing machine of the present utility model adopts to be: this circuit arrangement has two frequency modulators, thereby also have two groups of motor terminals, one group of motor terminal wherein links to each other with the power end of first motor 11, and another group motor terminal links to each other with the power end of second motor 12.
During opening rubber mixing machine work, set the working speed of two frequency control motors 11,12 respectively by the circuit arrangement of rubber mixing machine, this rotating speed is delivered to the input of gear reduction unit 31,32 separately by shaft coupling 21,22 separately, after gear reduction unit 31,32 decelerations separately, export needed roller rotating speed from output, be delivered to blanket roller 5 and back roller 6 respectively through separately Hooks coupling universal coupling 41,42.Blanket roller 5 is turned round with different linear velocities relatively with back roller 6, sizing material is subjected to pushing consumingly and shearing being drawn under the effect of frictional force between two rollers that the gap constantly dwindles, and oxidative cleavage takes place in mechanical chain rupture, thereby the increase plasticity, and realize refining glue.Because a variety of causes need change the linear velocity of blanket roller 5 and back roller 6, when perhaps needing to change the ratio between blanket roller 5 and back roller 6 linear velocities, can reset the rotating speed separately of two frequency control motors 11,12, the linear velocity of blanket roller 5 and back roller 6 is changed.
(embodiment 2)
All the other are identical with embodiment 1, and difference is: the diameter of blanket roller 5 and back roller 6 is 450mm.
(embodiment 3)
All the other are identical with embodiment 1, and difference is: blanket roller 5 diameters are 450mm, and length is 800mm; Back roller 6 diameters are 500mm, and length is 800mm.
(embodiment 4)
All the other are identical with embodiment 1, and difference is: blanket roller 5 diameters are 700mm, and length is 800mm; Back roller 6 diameters are 700mm, and length is 800mm.
Claims (6)
1. the drive unit of an opening rubber mixing machine has frame (8), motor, gear reduction unit, a pair of refining rubber roll tube and the one group of roller bearing seat (7) that is provided with bearing; Frame (8) has left socle (81), right support (82) and base (83); Left socle (81) and right support (82) are fixed on base (83) and go up and formation frame (8); Motor and gear reduction unit are fixed on the base (83), on left socle (81) and the right support (82) two roller bearing seats (7) are installed respectively; Refining rubber roll tube is divided into the blanket roller (5) that is provided with bearing and the back roller (6) that is provided with bearing, blanket roller (5) and back roller (6) respectively the bearing by separately be rotatably connected on the corresponding roller bearing seat (7) that is arranged on the left socle (81) go up and be arranged on the right support (82) corresponding roller bearing seat (7) upward and blanket roller (5) and after roller (6) opposing parallel setting; It is characterized in that: motor has two, and is frequency control motor, and they are first motor (11) and second motor (12); Gear reduction unit also has two, and they are first gear reduction unit (31) and second gear reduction unit (32); First motor (11) connects first gear reduction unit (31) by first shaft coupling (21), and first gear reduction unit (31) is connected to blanket roller (5) by first Hooks coupling universal coupling (41) again; Second motor (12) connects second gear reduction unit (32) by second shaft coupling (22), and second gear reduction unit (32) is connected to back roller (6) by second Hooks coupling universal coupling (42) again.
2. the drive unit of opening rubber mixing machine according to claim 1 is characterized in that: also have first roll-setting gear (91) and second roll-setting gear (92); Roller bearing seat (7) is divided into a pair of blanket roller bearing block and a pair of back roller bearing seat, and one in the back roller bearing seat is fixed on the left socle (81), and another is fixed on the right support (82); 1 in the blanket roller bearing block is slidingly arranged on the left socle (81), and another is slidingly arranged on the right support (82); The support of first roll-setting gear (91) is installed on the left socle (81), and the clutch end of this roll-setting gear (91) is fixedlyed connected with the blanket roller bearing block on being positioned at left socle (81); The support of second roll-setting gear (92) is installed on the right support (82), and the clutch end of this roll-setting gear (92) is fixedlyed connected with the blanket roller bearing block on being positioned at right support (82).
3. the drive unit of opening rubber mixing machine according to claim 1; It is characterized in that: the diameter of blanket roller (5) is 400～700mm, and length is 600～1000mm; The diameter of back roller (6) is 400～700mm, and length is 600～1000mm.
4. the drive unit of opening rubber mixing machine according to claim 1 is characterized in that: the diameter of blanket roller (5) and back roller (6) is 500mm, and length is 800mm.
5. the drive unit of opening rubber mixing machine according to claim 1 is characterized in that: blanket roller (5) and back roller (6) diameter are 450mm, and length is 800mm.
6. the drive unit of opening rubber mixing machine according to claim 1, it is characterized in that: the diameter of blanket roller (5) is 450mm, length is 800mm; The diameter of back roller (6) is 500mm, and length is 800mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200410548U CN201120674Y (en) | 2007-07-28 | 2007-07-28 | Drive device of open type glue-smelting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200410548U CN201120674Y (en) | 2007-07-28 | 2007-07-28 | Drive device of open type glue-smelting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201120674Y true CN201120674Y (en) | 2008-09-24 |
Family
ID=40007894
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200410548U Expired - Fee Related CN201120674Y (en) | 2007-07-28 | 2007-07-28 | Drive device of open type glue-smelting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201120674Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104626721A (en) * | 2015-02-13 | 2015-05-20 | 傅水娟 | Compound device for power cable insulation skin |
| CN104669503A (en) * | 2015-02-13 | 2015-06-03 | 绍兴精诚橡塑机械有限公司 | Vertical rubber refining tablet press |
| CN108527708A (en) * | 2018-06-15 | 2018-09-14 | 三门县金帆橡塑机械厂 | A kind of opening rubber mixing machine |
| CN108527708B (en) * | 2018-06-15 | 2024-06-25 | 际华中晟材料科技(岳阳)有限公司 | Open rubber mixing machine |
-
2007
- 2007-07-28 CN CNU2007200410548U patent/CN201120674Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104626721A (en) * | 2015-02-13 | 2015-05-20 | 傅水娟 | Compound device for power cable insulation skin |
| CN104669503A (en) * | 2015-02-13 | 2015-06-03 | 绍兴精诚橡塑机械有限公司 | Vertical rubber refining tablet press |
| CN108527708A (en) * | 2018-06-15 | 2018-09-14 | 三门县金帆橡塑机械厂 | A kind of opening rubber mixing machine |
| CN108527708B (en) * | 2018-06-15 | 2024-06-25 | 际华中晟材料科技(岳阳)有限公司 | Open rubber mixing machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204381075U (en) | Pinch roll apparatus | |
| CN202241497U (en) | Bamboo strip extruding and setting-out machine | |
| CN201077130Y (en) | Open type glue-smelting machine | |
| CN202967654U (en) | Printing machine with automatic rolling device | |
| CN201120674Y (en) | Drive device of open type glue-smelting machine | |
| CN201002314Y (en) | Open type glue-smelting machine | |
| CN201098959Y (en) | Material-stirring device for open type rubber refining machine | |
| CN201245574Y (en) | Extrusion type emulsified explosive and latex substrate conveying apparatus | |
| CN201456370U (en) | Disc type unreeling device of extrusion compound device | |
| CN1970273A (en) | Digital control method for screw extrusion machine transmission and digital control screw extrusion machine | |
| CN101143660B (en) | Rolling-up disc roll-over device for cast film machine rolling-up mechanism | |
| CN201613282U (en) | Three-roller plate bending machine driven by double main motors | |
| CN201330267Y (en) | Speed conversion transmission driving unit device for continuous roller-hearth steel bottle heat treatment production line | |
| CN201659682U (en) | Rubber spiral-meshing cold feed extruding machine | |
| CN202623041U (en) | Rubber milling device | |
| CN201415451Y (en) | Double-power open rubber mixing machine | |
| CN202316697U (en) | Quick adjusting device for upper roller of three-roller plate roll | |
| CN201077131Y (en) | Front and rear drum of open type glue-smelting machine | |
| CN202323193U (en) | Double-clutch automatic breaking device of drawing frame | |
| CN202200419U (en) | Open mill | |
| CN202461126U (en) | Power transmission system of battery pole piece rolling machine | |
| CN202741460U (en) | Driving system of device for extruding and reducing copper wire material | |
| CN203683735U (en) | Screw extruder for spinning | |
| CN2850889Y (en) | Plastic package machine coil film axostyle transmission and conversion device | |
| CN2780355Y (en) | High efficiency combined centralized driving multiroll screening machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Changzhou Xiechang Rubber Plastic Co.,Ltd. Assignor: Changzhou Wujin Xiechang Machinery Co., Ltd. Contract fulfillment period: 2008.9.26 to 2016.9.25 Contract record no.: 2009320000775 Denomination of utility model: Drive device of open type glue-smelting machine Granted publication date: 20080924 License type: Exclusive license Record date: 20090506 |
|
| LIC | Patent licence contract for exploitation submitted for record |
Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2008.9.26 TO 2016.9.25; CHANGE OF CONTRACT Name of requester: CHANGZHOU XIECHANG RUBBER PLASTIC CO., LTD. Effective date: 20090506 |
|
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080924 Termination date: 20100728 |